Stoelting IntelliTec M202B User manual

Model M202B (IntelliTec™)
SERVICE MANUAL
Manual No. 513696 Rev.0

This manual provides basic information about the machine. Instructions and suggestions are
given covering its operation and care.
The illustrations and specifications are not binding in detail. We reserve the right to make
changes to the machine without notice, and without incurring any obligation to modify or pro-
vide new parts for machines built prior to date of change.
DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this
manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation, or servicing of the machine, contact Stoelting.
Stoelting Foodservice Equipment
502 Highway 67
Kiel, WI 53042-1600
U.S.A.
Main Tel: [phone]
Fax: [phone]
Customer Service: 888.429.5920
Fax: [phone]
Email: [email protected]
© 2014 PW Stoelting, LLC
stoeltingfoodservice.com

Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious per-
sonal injury. The message that follows the symbol
contains important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and
relative degree of a hazard.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result
in minor or moderate injury and equipment/property
damage.
A Few Words About Safety
Safety Information
Read and understand the entire manual before
operating or maintaining Stoelting equipment.
This manual provides the operator with information
for the safe operation and maintenance of Stoelting
equipment. As with any machine, there are hazards
associated with their operation. For this reason safety
is emphasized throughout the manual. To highlight
specific safety information, the following safety defini-
tions are provided to assist the reader.
The purpose of safety symbols is to attract your at-
tention to possible dangers. The safety symbols, and
their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions
or warnings they give are not substitutes for proper
accident prevention measures.
If you need to replace a part, use genuine Stoelting
parts with the correct part number or an equivalent
part. We strongly recommend that you do not use
replacement parts of inferior quality.
WARNING
The signal word “WARNING” indicates a potentially
hazardous situation, which, if not avoided, may result
in death or serious injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” not preceded by the
safety alert symbol indicates a potentially hazardous
situation, which, if not avoided, may result in equip-
ment/property damage.
NOTE (or NOTICE)
The signal word “NOTICE” indicates information or
procedures that relate directly or indirectly to the
safety of personnel or equipment/property.

TABLE OF
CONTENTS
Section Description Page
1 Description And Specifications
1.1 Description.................................................................................................. 1
1.2 Specifications ............................................................................................. 2
1.3 Component Settings ................................................................................... 4
2 Refrigeration Diagram and Wiring Diagrams
2.1 Refrigeration Diagrams............................................................................... 5
2.2 Wiring Diagrams ......................................................................................... 6
3 Replacement Parts
3.1 Brushes, Decals, Kits and Lubrication........................................................ 25
3.2 Auger Shaft and Faceplate Parts ............................................................... 26
3.3 Hopper Parts .............................................................................................. 27
3.4 Panels and Screws..................................................................................... 28
3.5 Faucet......................................................................................................... 28
3.6 Dipping Trough ........................................................................................... 28
3.7 Electrical Panels ......................................................................................... 29
3.8 Right Side View .......................................................................................... 30
3.9 Rear View (Water-Cooled Shown).............................................................. 31
3.10 Left Side View (Self Contained Air-Cooled Shown).................................... 32

Service Manual #513696 1 M202B IntelliTec™ Model Machines
SECTION 1
DESCRIPTION AND SPECIFICATIONS
1.1 DESCRIPTION
The M202 is continuous flow custard machine. It is
equipped with fully automatic controls to provide a uni-
form product and features Quick-Freeze technology. This
manual is designed to assist qualified service personnel
and operators in the installation, operation and mainte-
nance of the M202 frozen custard machine.
NOTE
Productbreakdown couldhappen quickerif product
isstored in thefreezing cylinders for morethan one
hour. After a batch is made, close the flow control
and empty the contents of the freezing cylinder.
Figure 1-1 Model M202B

Service Manual #513696 2 M202B IntelliTec™ Model Machines
1.2 SPECIFICATIONS
M202B A/C M202B A/C Remote M202B W/C
Dimensions Machine with crate Machine with crate Machine with crate
width 27-1/2’’
(69,9 cm)
48’’
(121,9 cm)
27-1/2’’
(69,9 cm)
42-1/2’’
(108,0 cm)
27-1/2’’
(69,9 cm)
42-1/2’’
(108,0 cm)
height 59’’
(149,9 cm)
69-1/4’’
(175,9 cm)
57-1/2’’
(146,1 cm)
67’’
(170,2 cm)
57-1/2’’
(146,1 cm)
67’’
(170,2 cm)
depth 40-3/8’’
(102,6 cm)
60’’
(152,4 cm)
32’’
(81,3 cm)
48’’
(121,9 cm)
32’’
(81,3 cm)
48’’
(121,9 cm)
Weight 845 lbs
(383,2 kg)
1100 lbs
(498,9 kg)
645 lbs
(292,5 kg)
945 lbs
(428,6 kg)
845 lbs
(383,2 kg)
1100 lbs
(498,9 kg)
Electrical 1 PH 3 PH 1 PH 3 PH 1 PH 3 PH
circuit ampacity
(per barrel) 20A 15A 15A 15A 20A 15A
overcurrent protection
device (per barrel) 25A 15A 15A 15A 25A 15A
Drive Motor Two - 2 hp
Cooling
Self contained air cooled units
require 6” (15,2 cm) air space
on sides and 24” (60,9 cm) at
the back. They are charged
with R-404A.
Air cooled units require one
remote condensing unit
(with compressor) per barrel.
Condensing units #285090
and #285091 ship from the
factory with 20 lbs of R-404A
for up to a 50’ line set. Add 1
lb of refrigerant for every 10’
increase to the line set. Line
set max 100’. (Condensing
units CU-0050 and CU-0060
do not ship charged and
require 20 lbs of R-404A)
Water cooled units are self
contained and require a
Standard Hose Adapter water
fitting and a 1/2” OD drain
fitting for each barrel. They are
charged with R-404A.
Hopper Volume Two - 5.4 gallon (20,57 liters)
M202B Remote Condensing Unit (1 per barrel)
Dimensions Condenser
width 37-3/4’’ (95,9 cm)
height 17-1/4’’ (43,7 cm)
depth 28-1/4’’ (71,7 cm)
Weight 222 lbs (100,7 kg)
Electrical 1 Phase, 208-230 VAC, 60Hz 3 Phase, 208-230 VAC, 60Hz
circuit ampacity 20A minimum 15A minimum
overcurrent protection
device 25A maximum 20A maximum
Refrigerant R-404A
Charge 20 lbs. (Charged at Factory)
Refrigerated Line
Sizes Liquid Line - 3/8” Suction Line - 5/8”

Service Manual #513696 3 M202B IntelliTec™ Model Machines
Menu Display Value
Product 1 Cut In T 30 °F
Cut Out T -20 °F
Product 2 Cut In T 30 °F
Cut Out T -20 °F
Standby Cut In T 45 °F
Cut Out T 40 °F
On Time 60 seconds
Off Time 900 seconds
Stir On 5 seconds
Stir Off 15 minutes
Storage HprCutIn 39 °F
HprCtOut 36 °F
Hpr On 180 seconds
Hpr Off 4 minutes
M202B*
Refrigerant R-404A
Charge (A/C & W/C) 8 lbs
(A/C Remote) 20 lbs
AXV 28-32 psig
Head Pressure
Regulator (Water
Valve)
(W/C) 225-235 psig
(A/C) 255 psig
Crankcase Pressure
Regulator 25 psig
Lemon Ice AXV 38-42 psig
Hopper Pressure 53-57 psig
* There is a separate refrigeration system for each freezing cylinder. The
refrigeration specifications are per freezing cylinder.

Service Manual #513696 4 M202B IntelliTec™ Model Machines
1.3 COMPONENT SETTINGS
Following are the settings for the components in the
M202B machine.
A. COMPRESSOR WINDINGS
When testing the compressor windings the resistance
through the windings should be as follows:
B. CAPACITORS
Refer to the following table for the capacitance of all the
capacitors in the machine:
°F Resistance °F Resistance
-22 176950 40 26100
-20 165200 42 24725
-18 154300 44 23400
-16 144200 46 22175
-14 134825 48 21000
-12 126125 50 19900
-10 118050 52 18875
-8 110550 54 17900
-6 103550 56 17000
-4 97075 58 16125
-2 91025 60 15325
0 85400 62 14550
2 80150 64 13825
4 75275 66 13150
6 70725 68 12500
8 66475 70 11875
10 62500 72 11300
12 58800 74 10750
14 55325 76 10250
16 52100 78 9750
18 49075 80 9300
20 46250 82 8850
22 43600 84 8450
24 41125 86 8050
26 38800 88 7675
28 36625 90 7325
30 34575 92 7000
32 32675 94 6675
34 30875 96 6375
36 29175 98 6100
38 27600 100 5825
D. TEMPERATURE CONTROL SENSOR
The following table shows the relationship between the
thermistor resistance and the suction line temperature.
Compressor Electrical S to C R to C
282031 3 PH 4.95Ω0.00Ω
282055 1 PH 2.85Ω0.74Ω
282095 3 PH 0.00Ω1.26Ω
Rating
Capacitor Part MFD VAC
Compressors - Start 231079 145-174 MFD 220 VAC
Compressor - Run 231084 30 MFD 370 VAC
Motor - Start 230622 200 MFD 250 VAC
Motor - Run 231075 30 MFD 370 VAC
Fan Motor 230654 5 MFD 400 VAC

Service Manual #513696 5 M202B IntelliTec™ Model Machines













!"
#$
%
#

&
'"






&

$$

!
"

(




&

))
(

!"
#$


(

*++,$
-,.$/
#
$
%
(






%
#
$$



( 


%
#

&
'"

&

!
"




% #
&(

*,$
0.$/
(

*+..$
-0.$/
%
(

*0,$/

#

(

*0,,$/
1')) #
*-234/
1')) #
*5234/
$

SECTION 2
REFRIGERATION DIAGRAM AND WIRING DIAGRAMS
2.1 REFRIGERATION DIAGRAMS

Service Manual #513696 6 M202B IntelliTec™ Model Machines
2.2 WIRING DIAGRAMS

Service Manual #513696 7 M202B IntelliTec™ Model Machines

Service Manual #513696 8 M202B IntelliTec™ Model Machines

Service Manual #513696 9 M202B IntelliTec™ Model Machines

Service Manual #513696 10 M202B IntelliTec™ Model Machines

Service Manual #513696 11 M202B IntelliTec™ Model Machines

Service Manual #513696 12 M202B IntelliTec™ Model Machines

Service Manual #513696 13 M202B IntelliTec™ Model Machines

Service Manual #513696 14 M202B IntelliTec™ Model Machines