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  9. Toro Groundsmaster 7200 Series User manual

Toro Groundsmaster 7200 Series User manual

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  
,) 314%2=
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!
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1%= 6)7908 -2 4)6732%0 -2.96= 36 ()%8,


The TORO WORKMANRwas developed to provide an efficient, versatile, trouble free and econo ical work vehicle.
The latest concepts of engineering, design and safety have been incorporated into this achine, along with the
highest quality parts and work anship. Excellent service will be derived if proper operation and aintenance
practices are followed.

# R$, ' (!!#$"#01
/ #$% ('%1 ' $, '(-  ,$"' 
*.$))  (+ &'.!-.+  !(+ ., ('
).%$ ,-+ -, +(, (+ #$"#01,
You know, since you have purchased the industry leader in aintenance excellence, that future perfor ance and
dependability are of pri e i portance. TORO also is concerned about future use of the achine and of safety to the
user. Therefore, this anual ust be read by you and those involved with the WORKMANRto ake sure that safety,
proper setĆup, operation and aintenance procedures are followed at all ti es. The ajor sections of the anual
are:
 ! -1 ',-+.-$(',
  -2) ',-+.-$(',
  !(+ ) +-$'"
 ) +-$'" ',-+.-$(',
 $'- ''
Safety, echanical and so e general infor ation in this anual are e phasized. , and
 identify safety essages. Whenever the triangle safety sy bol appears, it is followed by a safety
essage that ust be read and understood. For ore details concerning safety, read the safety instructions on
pages 5 - 7.  identifies special echanical infor ation and  identifies general infor ation
worthy of special attention.
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.


The TORO WORKMANRmeets the requirements of ANSI B56.8a-1994.
Supervisors, operators and service persons should be familiar with the following standards and publications:
(The material may be obtained from the address shown).
DFlammable and Combustible Liquids Code:
ANSI/NF A 30
DNational Fire rotection Association:
ANSI/NF A #505; owered Industrial Trucks
ADDRESS:
National Fire revention Association
Barrymarch ark
Quincy, Massachusetts 02269 U.S.A
DANSI/ASME B56.8 ersonal Burden Carriers
ADDRESS:
American National Standards Institute, Inc.
1430 Broadway
New York, New York 10018 U.S.A.
DANSI/UL 558; Internal Combustion Engine owered Industrial Trucks
ADDRESS:
American National Standards Institute, Inc.
1430 Broadway
New York, New York 10018 U.S.A.
OR
Underwriters Laboratories
333 fingsten Road
Northbrook, Illinois 60062 U.S.A.
  
In some places a spark arrester muffler must be used because of local, state or federal regulations. The spark
arrester available from your local Toro Distributor is approved by the United States Department of Agriculture and
the United States Forest Service.
" ' !" & (& #% #$%' #" "+  #%" #%&' %(& #% %&& #)% "  $%#$% +
#$%'" &$% %%&'% !(&'  '' '# ' !( %  #$%'#% & )# '" &'' * '#" 
(  &#(%& #   &$% %%&'% & "#' (&
If help concerning set up, operation, maintenance or safety is ever needed, contact your local Authorized TORO
Distributor. In addition to genuine TORO replacement parts, the distributor also has optional equipment for the
complete line of TORO turf care equipment. Keep your TORO all TORO. Buy genuine TORO parts and accessories.

  
  5-7....................
    8-10......
 11...........................
   12......................
  13-17................
Install Rear Fenders 13.......................
Install Wheels 13............................
Install Steering Wheel 13.....................
Install Front Fenders 14......................
Install Seat Frame 14........................
Install Seat Back Cushions, Manual Tube and
Bed Support 14.............................
Install R PS 15.............................
Activate and Charge Battery 15...............
Full Bed Removal 16.........................
Re-install Full Bed 17.......................
  18-21...................
Check Crankcase il 18......................
Fill Fuel Tank 18.............................
Check Cooling System 19....................
Check Transaxle / Hydraulic Fluid 19...........
Check Front Differential il 19.................
Check Torque f Wheel Nuts r Bolts 20.......
Check Tire Pressure 20......................
Check Brake Fluid 21........................
 22-24.............................
  25-31............
Pre-starting Checks 25......................
Starting Engine 25...........................
Driving Vehicle 25...........................
Stopping Vehicle 25.........................
Stopping Engine 25.........................
New Vehicle Break-in 26....................
Check Interlock System 26...................
perating Characteristics 27..................
Passengers 26..............................
Speed 27...................................
Turning 27..................................
Braking 27..................................
Tipovers 27.................................
Hills 28.....................................
Loading And Dumping 29....................
Using The Differential Lock 29................
Four Wheel Drive 30.........................
Transporting Vehicle 30......................
Towing Vehicle 30...........................
Trailer Towing 31............................
Remote Hydraulic Control 31.................
   33.................
 34-35..........................
    36........
 37-47.........................
Using Bed Safety Support 37.................
Jacking Vehicle 38..........................
General Air Cleaner Maintenance Practices 38..
Servicing Dust Cup And Baffle 38.............
Servicing Air Cleaner Filter 39.................
Inspecting Filter Element 39..................
Changing Engine il And Filter 39.............
Fuel System 39.............................
Removing Debris From Cooling System 40.....
Changing Engine Coolant 40.................
Adjusting Belts 40..........................
Checking il Level In Governor 41.............
Adjusting Accelerator 42.....................
Changing Transaxle / Hydraulic Fluid 42.......
Replacing Hydraulic Filter 42.................
Change Front Differential il 43...............
Cleaning Hydraulic Strainer 43................
Replacing Spark Plugs 43....................
Adjusting Brake Pedal 44.....................
Adjusting Clutch Pedal 44....................
Adjusting Parking Brake 45...................
Adjusting Shifter Cable 45...................
Adjusting High-Low Cable 45................
Adjusting Differential Lock Cable 45...........
Inspect Brakes 45...........................
Inspect Tires 45.............................
Front Wheel Toe-in 46.......................
Inspect Constant Velocity Boot 46.............
Emergency Box Raising (Without Starting
Engine) 46.................................
Fuses 46...................................
Jump Starting Procedure 46..................
Battery Storage 47...........................
Battery Care 47.............................
  48..................
  49-50..............
  51-52...............
   53............
Model And Serial Numbers 53................
   BACK C VER..............

!"& !" #"!
".+ % R<'8 *+8/-4+* '4* 9+89+* 95 5,,+7
8',+ 8+7;/)+ <.+4 56+7'9+* '4* 3'/49'/4+*
6756+72> 29.5:-. .'?'7* )549752 '4* '))/*+49
67+;+49/54 6'79/'22> '7+ *+6+4*+49 :654 9.+ *+8/-4
'4* )54,/-:7'9/54 5, 9.+ 3')./4+ 9.+8+ ,')9578 '7+
'285 *+6+4*+49 :654 9.+ '<'7+4+88 )54)+74 '4*
6756+7 97'/4/4- 5, 9.+ 6+78544+2 /4;52;+* /4 9.+
56+7'9/54 3'/49+4'4)+ '4* 8957'-+ 5, 9.+
3')./4+ 36756+7 :8+ 57 3'/49+4'4)+ 5, 9.+
3')./4+ )'4 7+8:29 /4 /40:7> 57 *+'9.
"./8 /8 ' 86+)/'2/?+* :9/2/9> ;+./)2+ *+8/-4+* ,57
5,,75'* :8+ 542> /98 7/*+ '4* .'4*2/4- </22 .';+ '
*/,,+7+49 ,++2 9.'4 <.'9 *7/;+78 +=6+7/+4)+ </9.
6'88+4-+7 )'78 57 97:)18 !5 9'1+ 9/3+ 95 (+)53+
,'3/2/'7 </9. >5:7 % R
59 '22 5, 9.+ '99').3+498 9.'9 '*'69 95 9.+
% R'7+ )5;+7+* /4 9./8 3'4:'2 !++ 9.+
86+)/,/) 6+7'9578 '4:'2 675;/*+* </9.
'99').3+49 ,57 '**/9/54'2 8',+9> /4897:)9/548 
"! #!
" # " ""  # & 
" & %" " % !"&
!" #"!
!# $! ! !!"!
 Make sure operators are thoroughly trained and
familiar with the Operator's Manual and all labels on the
vehicle.
 Be sure to establish your own special procedures
and work rules for unusual operating conditions (e.g.
slopes too steep for vehicle operation). Use the 3rd
High Lockout switch if high speed could result in a
safety or vehicle abuse situation.
   "
 Operate the machine only after reading and
understanding the contents of this manual. A
replacement manual is available by sending complete
model and serial number to: he oro Company, 8111
Lyndale Avenue South, Minneapolis, Minnesota
55420.
 Never allow children to operate the vehicle. Never
allow adults to operate it without proper instructions.
Only trained and authorized persons should operate
this vehicle. Make sure all operators are physically and
mentally capable of operating the vehicle. Anyone who
operates the vehicle should have a motor vehicle
license.
 his vehicle is designed to carry only you, the
operator, and one passenger in the seat provided by
the manufacturer. Never carry any other passengers
on the vehicle.
 Never operate the vehicle when under the
influence of drugs or alcohol.
 Become familiar with the controls and know how to
stop the engine quickly.
 Keep all shields, safety devices and decals in
place. If a shield, safety device or decal is
malfunctioning, illegible, or damaged, repair or replace
it before operating the machine.
 Always wear substantial shoes. Do not operate
machine while wearing sandals, tennis shoes or
sneakers. Do not wear loose fitting clothing or jewelry
which could get caught in moving parts and cause
personal injury.
 Wearing safety glasses, safety shoes, long pants
and a helmet is advisable and required by some local
safety and insurance regulations.
 Keep everyone, especially children and pets, away
from the areas of operation.
 Before operating the vehicle, always check all
parts of the vehicle and any attachments. If something
is wrong, stop using vehicle. Make sure problem is
corrected before vehicle or attachment is operated
again.
 Since gasoline is highly flammable, handle it
carefully.
 Use an approved gasoline container.
 Do not remove cap from fuel tank when engine
is hot or running.
 Do not smoke while handling gasoline.
 Fill fuel tank outdoors and to about one inch
below top of tank (bottom of filler neck). Do not
overfill.
 Wipe up any spilled gasoline.
 Check the safety interlock system daily for proper
operation; refer to page 26. If a switch should
malfunction, replace the switch before operating
machine. After every two years, replace the interlock
switches in the safety system, whether they are
working properly or not.
%  "
 Operator and passenger should remain seated
whenever the vehicle is in motion. Operator should
keep both hands on steering wheel, whenever
possible and passenger should use hand holds
provided. Keep arms and legs within the vehicle body
at all times. Never carry passengers in box or on
attachments. Remember your passenger may not be
expecting you to brake or turn and may not be ready.
 Never overload your vehicle. Name plate (located
under dash on passenger side) shows load limits for
vehicle. Never overfill attachments or exceed the
vehicle maximum GVW.

 
 Wh n starting th ngin :
 Sit on op rator's s at and ngag parking
brak .
 Dis ngag PTO (if so quipp d) and r turn
hand throttl l v r to OFF position (if so quipp d).
 Mov shift l v r to NEUTRAL and d pr ss
clutch p dal.
 K p foot off acc l rator p dal.
 Turn ignition k y to START.
 Using th machin d mands att ntion. Failur to
op rat v hicl saf ly may r sult in a accid nt, tip ov r
of v hicl and s rious injury or d ath. Driv car fully. To
pr v nt tipping or loss of control:
 Us xtr m caution, r duc sp d and
maintain a saf distanc around sand traps,
ditch s, cr ks, ramps, any unfamiliar ar as or
oth r hazards.
 Watch for hol s or oth r hidd n hazards.
 Us caution wh n op rating v hicl on a st p
slop . Normally trav l straight up and down
slop s. R duc sp d wh n making sharp turns
or wh n turning on hillsid s. Avoid turning on
hillsid s wh n v r possibl .
 Us xtra caution wh n op rating v hicl on
w t surfac s, at high r sp ds or with a full load.
Stopping tim will incr as with a full load. Shift
into a low r g ar b for starting up or down a hill.
 Wh n loading b d, distribut load v nly. Us
xtra caution if th load xc ds th dim nsions of
th v hicl /b d. Op rat v hicl with xtra caution
wh n handling off-c nt r loads that cannot b
c nt r d. K p loads balanc d and s cur to
pr v nt th m from shifting.
 Avoid sudd n stops and starts. Do not go from
r v rs to forward or forward to r v rs without
first coming to a compl t stop.
 Do not att mpt sharp turns or abrupt
man uv rs or oth r unsaf driving actions that
may caus a loss of v hicl control.
 Wh n dumping, do not l t anyon stand
b hind v hicl and do not dump load on any on 's
f t. R l as tailgat latch s from sid of box, not
from b hind.
 B for backing up, look to th r ar and assur
no on is b hind. Back up slowly.
 Watch out for traffic wh n n ar or crossing
roads. Always yi ld th right of way to p d strians
and oth r v hicl s. This v hicl is not d sign d for
us on str ts or highways. Always signal your
turns or stop arly nough so oth r p rsons know
what you plan to do. Ob y all traffic rul s and
r gulations.
 N v r op rat v hicl in or n ar an ar a wh r
th r is dust or fum s in th air which ar xplosiv .
Th l ctrical and xhaust syst ms of th v hicl
can produc sparks capabl of igniting xplosiv
mat rials.
 Always watch out for and avoid low ov r hangs
such as tr limbs, door jambs, ov r h ad
walkways, tc. Mak sur th r is nough room
ov r h ad to asily cl ar th v hicl and your h ad.
 If v r unsur about saf op ration, STOP
WORK and ask your sup rvisor.
 Do not touch ngin , transaxl , radiator, muffl r or
muffl r shi ld whil ngin is running or soon aft r it
has stopp d b caus th s ar as may b hot nough
to caus burns.
 If th machin v r vibrat s abnormally, stop
imm diat ly, turn ngin off, wait for all motion to stop
and insp ct for damag . R pair all damag b for
comm ncing op ration.
 B for g tting off th s at:
 Stop mov m nt of th machin .
 Low r b d.
. Shut ngin off and wait for all mov m nt to
stop.
 S t parking brak .
 R mov k y from ignition.
 Block wh ls if machin is on an inclin .

 B for s rvicing or making adjustm nts to th
machin , stop ngin , s t parking brak and r mov
k y from ignition to pr v nt accid ntal starting of th
ngin .
 N v r work und r a rais d b d without placing b d
saf ty support on fully xt nd d cylind r rod.
 Mak sur all hydraulic lin conn ctors ar tight,
and all hydraulic hos s and lin s ar in good condition
b for applying pr ssur to th syst m.
 K p body and hands away from pin hol l aks or
nozzl s that j ct hydraulic fluid und r high pr ssur .
Us pap r or cardboard, not hands, to s arch for
l aks. Hydraulic fluid scaping und r pr ssur can
hav suffici nt forc to p n trat skin and do s rious
damag . If fluid is inj ct d into th skin it must b
surgically r mov d within a f w hours by a doctor
familiar with this form of injury or gangr n may r sult.

 
 Before disconnecting or performing any work on
the hydraulic system, all pressure in system must be
relieved by stopping engine, cycling dump valve from
raise to lower and/or lowering box and attachments.
Place the remote hydraulics lever in the float position. If
box must be in raised position, secure with safety
support.
 o make sure entire machine is in good condition,
keep all nuts, bolts and screws properly tightened.
 o reduce potential fire hazard, keep the engine
area free of excessive grease, grass, leaves and
accumulation of dirt.
 If the engine must be running to perform a
maintenance adjustment, keep hands, feet, clothing,
and any parts of the body away from the engine and
any moving parts. Keep everyone away.
 Do not overspeed engine by changing governor
settings. Maximum engine speed is 3650 rpm. o
assure safety and accuracy, have an Authorized ORO
Distributor check maximum engine speed with a
tachometer.
 If major repairs are ever needed or assistance is
required, contact an Authorized ORO Distributor.
 o be sure of optimum performance and safety,
always purchase genuine ORO replacement parts
and accessories. Replacement parts and accessories
made by other manufacturers could be dangerous.
Altering this vehicle in any manner may affect the
vehicle's operation, performance, durability or its use
may result in injury or death. Such use could void the
product warranty of he ORO Company.
 his vehicle should not be modified without the
ORO Company's authorization. Direct any inquiries
to:
he ORO Company
Commercial Division
Vehicle Engineering Dept.
300 West 82nd St.
Bloomington, Minnesota 55420-1196. USA
  
his unit has an equivalent continuous AĆweighted
sound pressure at the operator ear of: 78 dB(A), based
on measurements of identical machines per Directive
84/538/EEC and amendments.
 
$(&#
his unit does not exceed a vibration level of 2.5 m/s@
at the hands based on measurements of identical
machines per ISO 5349 procedures.
!%" %'
his unit does not exceed a vibration level of 0.5 m/s@
at the posterior based on measurements of identical
machines per ISO 2631 procedures.

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