Subaru 697-95-070 User manual

697-95-070
OPERATION MANUAL
Manufactured in California, USA*

CONTENTS
Specifications .................................................................................................... 1
Reference Guide Front ..................................................................................... 2
Reference Guide Back / Safety ....................................................................... 3
Accessories Incuded ........................................................................................ 4
Set up ................................................................................................................... 6
Troubleshooting ................................................................................................. 7
Warranty ............................................................................................................. 8
Support ................................................................................................................ 9

SPECIFICATIONS
1
L x W x H 8 x 10 x 12.5 in. (20 x 25 x 32 cm)
Weight 10.8 lbs. (4.9 kg)
Shipping Weight 18 lbs. (8.2 kg)
Power Supply 12 Volts DC
Power Consumption 8 amps
Output Pressure 0.47 PSI / 12-14 in. H20 / 0.032 bar
Operating Temperature 30°F to 140°F (-1°C to 60°C)
Operating Humidity No Restrictions
Operating Altitude No Restrictions
Smoke Output Hose 10 ft. (3 m)
Power Supply Cables 15 ft. (5 m)
Operating Modes Smoke Test Cycle
Air Only Test Cycle
Pressure Supply Onboard Micro Air compressor
Micro-compressor Duty Cycle 100%
Housing Material High-Impact PC/ABS Polycarbonate
Smoke Chamber Material Billet Aluminum
Smoke Chamber Assembly Bolted
Smoke Chamber Warranty Lifetime

REFERENCE GUIDE: FRONT VIEW
2
A Compound Pressure Gauge
Indicates amount of pressure or vacuum in system being tested
Allows for Decay / Leak Down test to confirm repair is 100% complete
B Flow Meter
Indicates Air / Vapor flow into system under test. Measures leaks down to 0.010”
C Flow Control Valve
Open to release vapor/ pressure into system by opening the flow control valve
Close flow control valve to lock out system for pressure decay testing
D Power Indicator Light
Green light indicates adequate power
E Smoke Test Button
Push to begin 5-minute smoke test cycle
Red light indicates smoke is being generated
Push again to stop testing
F Air-Only Test Button
Push to begin 5-minute air-only test cycle without smoke
Blue light indicates machine is generating air-only for pressure test
G Reset Button
Clears stored logic
A
D
E
F
G
B
C

REFERENCE GUIDE: BACK VIEW
3
SAFETY
The procedures in this operation manual are intended to be basic guidelines for
users to practice using this diagnostic leak detector
This operation manual is not intended to be used in place of common sense:
• Use this equipment in the manner specified by the manufacturer
• Understand operating procedures
• Follow all safety precautions
SAFETY PRECAUTIONS
• All diagnostic work should be performed with the engine off
• Do not leave a vehicle unattended while equipment is connected or operating
• When working with the fuel system, work in a well-ventilated area
• Always wear the appropriate safety protection
Always use a supplemental hood support or prop rod whenever hanging
unit under a hood
!
H Fluid Fill Port
Use Hex Key to remove fluid fill plug
I Battery Power Cables
Connect to 12-Volt DC battery(+)
and chassis ground(-)
J Smoke Output Hose
H
J
I

ACCESSORIES INCLUDED
4
Handle / Hook 697-96-0053
To properly carry PLD and hang under hood or chassis
Hex Key 697-80-0009
To remove/ replace fluid fill plug
Subaru-Approved Smoke Agent 697-96-0039
To perform over 500 typical tests per bottle
IMPORTANT: Contains NO Dye / Contaminants
EVAP Service Port Adapter Kit 697-96-0003
Schrader Valve Removal Tool and
EVAP Service Port Adapter
Halogen Inspection Light 697-96-0011
Bright white beam finds the tiniest leaks
Cap Plug Kit 697-96-0007
Seals a variety of openings for testing
Standard Cone Adapter 697-96-0004
To introduce smoke into exhaust / induction systems
Accessory Storage Case 697-91-0011

ACCESSORIES INCLUDED (CONT.)
5
EVAP Line Sleeve Plug 697-15-0083
To plug EVAP line when disconnected
EVAP Line Sleeve Plug with Passthrough 697-15-0084
To introduce smoke / pressure into disconnected
EVAP line
Fuel Cap Adapter (Single Start) 697-15-0085
To introduce smoke / pressure through fuel
filler neck
Fuel Cap Adapter (Dual Start) 697-15-0089
To introduce smoke / pressure through fuel
filler neck
EVAP Line Sleeve Sealing Cap 697-80-0025
To seal off EVAP control module after removing EVAP line
EVAP Line Sleeve Plug 697-96-0103
To plug EVAP line when disconnected
EVAP Line Sleeve Plug with Passthrough 697-96-0104
To introduce smoke / pressure into disconnected
EVAP line

SET UP
6
HOOK UP
1. FILL/ ADD SMOKE PRODUCING FLUID
Remove Fluid Fill Plug with hex key
Pour Subaru-Approved Smoke Agent into Fluid
Fill Port until fluid level is near top of fill port
Replace Fluid Fill Plug
Do not overfill
Takes up to 2 fluid ounces to refill when empty
Do not use dye or UV dye in any Subaru
Intake, Exhaust, or EVAP system because it
may coat or harm critical sensors
2. INSTALL HANDLE-HOOK
Use a wrench to tighten jam nut
!
3. CONNECT TO POWER
This machine runs on a fully-charged 12-Volt battery
Connect red lead (+) to battery’s positive terminal
Connect black lead (-) to chassis ground
Do not connect to battery charger or jumper box
POWER INDICATOR:
Green Light: Machine has adequate power
Flashing Green Light: Improper Power, Power is too high or too low
No Light: No Power, See Troubleshooting
!
!

TROUBLESHOOTING
7
PROBLEM SOLUTION
No Green Light Check polarity
Ensure 12-Volt battery is fully-charged
Reconnect power cables
Green Light Flashing Power supply must be between 10V-14V DC
Connect to a fully-charged 12-Volt battery
Never use battery charger / booster
as power source
Amber or Red Light Flashing Open Circuit/ internal component
Contact Technical Support
No Air Flow Open the flow control valve
Check hoses are not kinked or pushed into
machine
Not Enough Smoke Check Fluid Level
Open the flow control valve
Check hoses are not kinked or pushed into
machine
Flow Meter Clean Flow Meter
Ball Sticking
Gauge Bouncing Oil in Smoke Hose, Drain Hose
Flow Meter Bouncing (Takes only five minutes)
High Pressure Reading Check hoses are not kinked or pushed into
machine

WARRANTY
8
The manufacturer, Redline Detection, LLC. (“Redline”) warrants this product
to be free from defects in workmanship and material under normal use and
service for a period of one-year from the date of purchase. Redline’s liability
under this warranty is limited to: (1) repair or replacement of any parts or
product which are determined to be defective; or at Redline’s sole option (2)
refund of the purchase price. In either event, product to be returned shipping
prepaid within the one year warranty period. Additionally, the smoke chamber
in any Redline product has a lifetime warranty as to its structural integrity: Any
Redline-manufactured smoke chamber that leaks, cracks, or separates in any
way shall be repaired or replaced by Redline at no charge. Products are only to
be used by persons having skill and knowledge in the automotive repair field,
and improper use or maintenance may cause serious injury. In no event shall
Redline be liable beyond replacement of product or refund of the purchase
price. This warranty shall void if a product is improperly maintained, altered,
abused or otherwise misused in any way.
THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,
AND THERE ARE NO OTHER WARRANTIES OR REPRESENTATIONS
OF ANY KIND WHATSOEVER MADE BY REDLINE, EITHER EXPRESSED
OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR
APPLICATION.
THE PURCHASER’S SOLE REMEDY FOR ANY DEFECTIVE PRODUCT SHALL BE
REPAIR, REPLACEMENT OR REFUND AS STATED ABOVE AND REDLINE SHALL
NOT BE LIABLE TO ANYONE FOR ANY SPECIAL, CONSEQUENTIAL, INCIDENTAL,
INDIRECT OR PUNITIVE DAMAGES ON ACCOUNT OF DEFECTIVE PRODUCTS,
HOWEVER CAUSED, UNDER ANY THEORY OF LIABILITY.