Suez CheckPoint Pharma Installation guide

Water Technologies & Solutions
CheckPoint Pharma
and CheckPointe
Portable/On-line TOC Sensors
www.sieversinstruments.com
DLM 97200-03 EN Rev. A
1.06 rmware or later
operation and maintenance manual

SUEZ © 2018 2 of 112 DLM 97200-03 EN Rev. A
Printed in the USA © 2018
6060 Spine Road
Boulder, CO 80301 USA
www.sieversinstruments.com
For technical support, contact Technical Support or your local service provider.
In North America, contact Technical Support at [phone].
In Europe, the Middle East, and Africa, contact
Technical Support at [phone].
To order standards or replacement parts, contact Customer Care
at [phone] or your local service provider.
For a copy of the Declaration of Conformity and ISO 9001 Registration:
Visit our website (Library > Declarations of Conformity)
and (Company > ISO 9001 Certification).
Electronic versions of the Sensor’s Operation and Maintenance Manual and
Standard Operating Protocols are available from our website (Library > Manuals).

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SUEZ © 2018 3 of 112 DLM 97200-03 EN Rev. A
Identification Records
Sensor serial number: _______________________
(Appears on label on the left side of the Sensor.)
Date of receipt of Sensor: _______________________
(This is the warranty start date.)

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Table of Contents
Identification Records ......................................................................................................................... 3
Table of Contents................................................................................................................................. 4
Revision History................................................................................................................................... 7
Trademarks and Patents ..................................................................................................................... 8
Confidentiality ...................................................................................................................................... 8
Declaration of Conformity................................................................................................................... 8
Standard Limited Warranty ................................................................................................................. 9
Warnings............................................................................................................................................. 10
English........................................................................................................................................... 10
日本語 (Japanese)........................................................................................................................ 15
中文 (Chinese Simplified) ............................................................................................................. 19
Español.......................................................................................................................................... 23
Français......................................................................................................................................... 27
Deutsch.......................................................................................................................................... 31
Italiano........................................................................................................................................... 35
Chapter 1 —Introduction.................................................................................................................. 39
Chapter 2 —Menu Overview............................................................................................................. 41
Chapter 3 —System Specifications................................................................................................. 43
Options and Accessories............................................................................................................... 44
I/O Board................................................................................................................................. 44
Vial Sampling Kit..................................................................................................................... 44
Low-Pressure Sampling Kit..................................................................................................... 44
Sample Inlet Filter................................................................................................................... 44
Printer...................................................................................................................................... 44
Chapter 4 —Installation.................................................................................................................... 45
Unpack and Inspect the Sensor .................................................................................................... 45
Optional Installation Equipment .............................................................................................. 46
Step 1: Install the Mounting Bracket (Optional)............................................................................. 46
Step 2: Install the Power Option.................................................................................................... 47
Using the Sensor with a Power Cord...................................................................................... 47
Using the Sensor with Power Conduit .................................................................................... 48
Step 3: Install the I/O cabling (Optional)........................................................................................ 53
Step 4: Install the Sample Inlet and Waste Outlet......................................................................... 57
Step 5: Install the Printer ............................................................................................................... 58
Chapter 5 —Basic Operation and Menu Options........................................................................... 59
Function Keys................................................................................................................................ 59
Main Buttons.................................................................................................................................. 59
Standby Mode................................................................................................................................ 60
Navigation Keys............................................................................................................................. 60
Starting and Stopping Analysis...................................................................................................... 61
Main Screen Options..................................................................................................................... 61

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Mode Menu Options ...................................................................................................................... 61
Calibration Mode..................................................................................................................... 61
Grab Sample Mode................................................................................................................. 62
System Constants................................................................................................................... 62
I/O Menu Options........................................................................................................................... 62
Analog Outputs ....................................................................................................................... 62
Binary Input............................................................................................................................. 63
Alarms..................................................................................................................................... 64
Using the Ethernet Connection and Modbus................................................................................. 65
Modbus Register Table............................................................................................................. 66
Setup Menu Options...................................................................................................................... 67
Output Rate............................................................................................................................. 67
Password ................................................................................................................................ 68
Clock ....................................................................................................................................... 69
Units of Measure..................................................................................................................... 69
Instrument Name..................................................................................................................... 69
LCD Contrast .......................................................................................................................... 69
Language Selection ................................................................................................................ 69
Inverse Display........................................................................................................................ 69
Maintenance Menu Options........................................................................................................... 70
Diagnostics.............................................................................................................................. 70
Consumables .......................................................................................................................... 70
View Warnings and Errors ...................................................................................................... 70
The TOC Chart and Customizing Data Display............................................................................. 71
Customizing the Time Range.................................................................................................. 71
Customizing Data Resolution and the AutoScale Feature...................................................... 71
TOC Deviation Finder ............................................................................................................. 72
Data History Export ....................................................................................................................... 72
Hardware Considerations.............................................................................................................. 73
Battery Operation.................................................................................................................... 73
LED Indicator .......................................................................................................................... 74
Connecting the Vial Sampling Kit.................................................................................................. 74
Storing the Sensor......................................................................................................................... 76
Printing........................................................................................................................................... 76
Chapter 6 —Calibration and System Protocols............................................................................. 77
Flow Rate Calibration .................................................................................................................... 77
Conductivity Calibration................................................................................................................. 78
TOC Calibration............................................................................................................................. 79
Cleaning the Vial Sampling Kit ...................................................................................................... 81
TOC Autozero................................................................................................................................ 81
Performing a Manual Autozero ............................................................................................... 82
Scheduling an Autozero.......................................................................................................... 82
Conductivity Match ........................................................................................................................ 83
TOC Match .................................................................................................................................... 83
Automatic Offset............................................................................................................................ 84

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Chapter 7 —Maintenance ................................................................................................................. 85
Replacing the Sample Pump Head and Tubing ............................................................................ 86
Changing the UV Lamp ................................................................................................................. 88
Changing the Inline Filter Element ................................................................................................ 90
Setting the Installation Date for New Consumables...................................................................... 92
Cleaning the Sensor...................................................................................................................... 93
Cleaning the Vial Sampling Kit ...................................................................................................... 93
Chapter 8 —Troubleshooting .......................................................................................................... 95
Step 1: Review Warnings and Errors ............................................................................................ 95
List of Warnings ...................................................................................................................... 95
List of Errors............................................................................................................................ 97
Step 2: Basic Troubleshooting Steps ........................................................................................... 97
Downloading Service Data...................................................................................................... 97
Problems Connecting to the Sensor Via Ethernet .................................................................. 98
No Flow Conditions................................................................................................................. 98
Checking for Leaks ................................................................................................................. 99
Step 3: Returning the Sensor to SUEZ ......................................................................................... 99
Appendix A: Dimensional Drawings .............................................................................................. 101
Appendix B: Importing Sensor Data into a Spreadsheet Program............................................. 107
To export data from the Sensor ............................................................................................ 107
To import data into Microsoft Excel......................................................................................... 107
Index.................................................................................................................................................. 111

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Revision History
Document Version Firmware Version/Enhancement Date
DLM 97000-01 Rev. A 1.0 March 2008
DLM 97100-01 Rev. A Editorial Corrections April 2008
DLM 97100-02 Rev. A 1.01 June 2008
DLM 97100-03 Rev. A 1.03 August 2008
DLM 97100-03 Rev. B 1.03 October 2008
DLM 97100-03 Rev. C 1.03 April 2009
DLM 97100-04 Rev. A CheckPointe, High-Temperature and June 2009
O-zone Compatibility Updates
DLM 97100-05 Rev. A 1.04 July 2010
DLM 97200-01 Rev. A Product Name & Specifications Updates October 2010
DLM 97200-01 Rev. B Product Configuration Update April 2011
DLM 97200-02 EN Rev. A Fuse Value Change, Addition of June 2012
Conductivity Range Reference,
Updated Warnings & Errors List
DLM 97200-03 EN Rev. A 1.06; SUEZ Branding May 2018

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Trademarks and Patents
Sievers®and CheckPoint®and are trademarks of SUEZ and may be registered in one or more
countries.
Teflon®is a registered trademark of E.I. du Pont de Nemours and Company; Microsoft® and Excel®
are registered trademarks of Microsoft Corporation.
The Sensors described in this manual is covered by one or more patents issued to and owned or
pending by SUEZ, including the following:
US 6723565 and any of its non-US counterparts
US 8101417 and any of its non-US counterparts
US 8003048 and any of its non-US counterparts
US 9116099 and any of its non-US counterparts
US 9074967 and any of its non-US counterparts
and other patents pending
Confidentiality
The information contained in this manual may be confidential and proprietary and is the property of
SUEZ. Information disclosed herein shall not be used to manufacture, construct, or otherwise
reproduce the goods disclosed herein. The information disclosed herein shall not be disclosed to
others or made public in any manner without the express written consent of SUEZ.
Declaration of Conformity
A copy of the Declaration of Conformity for this product is available on our website.

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Standard Limited Warranty
SUEZ warrants its Sievers® products for defects in materials and workmanship. SUEZ will, at its option, repair or replace
instrument components that prove to be defective with new or remanufactured components. The warranty set forth is exclusive
and no other warranty, whether written or oral, is expressed or implied.
Warranty Term
The SUEZ warranty term is thirteen (13) months ex-works, or twelve (12) months from installation or start up by SUEZ certified
service personnel. In no event shall the standard limited warranty coverage extend beyond thirteen (13) months from original
shipment date.
Warranty Service
Warranty Service is provided to customers through telephone support, Monday - Friday, from 8:00 a.m. to 5:00 p.m. (Mountain
Time), excluding all company and legal holidays. Telephone support is provided for troubleshooting and determination of parts
to be shipped from SUEZ to the customer in order to return the product to operation. If telephone support is not effective, the
product may be returned to SUEZ for repair or replacement. In some instances, suitable instruments may be available for short
duration loan or lease.
SUEZ warrants that any labor services provided shall conform to the reasonable standards of technical competency and
performance effective at the time of delivery. All service interventions are to be reviewed and authorized as correct and
complete at the completion of the service by a customer representative, or designate. SUEZ warrants these services for 30
days after the authorization and will correct any qualifying deficiency in labor provided that the labor service deficiency is
exactly related to the originating event. No other remedy, other than the provision of labor services, may be applicable.
Repair components (parts and materials), but not consumables, provided in the course of a repair, or purchased individually,
are warranted for 90 days ex-works for materials and workmanship. In no event will the incorporation of a warranted repair
component into an instrument extend the whole instrument’s warranty beyond its original term.
Consumables (e.g., dilution standards, verification solutions, and UV lamps, etc.) are warranted to the extent of their stated
shelf life, provided these items are maintained within the stated environmental limitations. Warranty claims for consumables
and verification standards are limited to the replacement of the defective items, prorated from the time of claim to the expiration
of shelf life.
Shipping
A Repair Authorization Number (RA) must be obtained from the Technical Support Group before any product can be returned
to the factory. SUEZ will pay freight charges, exclusive of any taxes and duties, for replacement or repaired products shipped
to the customer site. Customers shall pay freight charges, including all taxes and duties, for all products returning to SUEZ. Any
product returned to the factory without an RA number will be returned to the customer.
Limitation of Remedies and Liability
The foregoing warranty shall not apply to defects resulting from improper or inadequate installation, maintenance, adjustment,
calibration, or operation by customer. Installation, maintenance, adjustment, calibration, or operation must be performed in
accordance with instructions stated in the Operation and Maintenance Manual. Usage of non-recommended maintenance
materials may void a warranty claim.
The remedies provided herein are the customer's sole and exclusive remedies. In no event shall SUEZ be liable for direct,
indirect, special, incidental or consequential damages (including loss of profits) whether based on contract, tort, or any other
legal theory. The Operation and Maintenance Manual is believed to be accurate at the time of publication and no responsibility
is taken for any errors that may be present. In no event shall SUEZ be liable for incidental or consequential damages in
connection with or arising from the use of the manual and its accompanying related materials. Warranty is valid only for the
original purchaser. This Limited Warranty is not transferable from the original purchaser to any other party without the express
written consent from SUEZ. SUEZ specifically disclaims the implied warranties of merchantability and fitness for a particular
purpose.

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Warnings
English
Warning
This symbol on the instrument indicates that the user should refer
to the manual for operating instructions
Warning
This symbol indicates the protective earth terminal (ground) for
the Sensor.
Warning
This symbol indicates that to comply with European Union
Directive 2002/96/EC for waste electrical and electronic
equipment (WEEE), the Sensor should be disposed of separately
from standard waste.
Warning
The vial sampling kit contains sharp needles designed to pierce
the septa of sample vials. Do not put fingers or inappropriate
materials into the vial port.

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Warning
Any operation requiring access to the inside of the Sensor, including
installation of maintenance items, could result in injury. To avoid potentially
dangerous shock or burn, turn off power and, if possible, disconnect from the
power supply before opening the Sensor.
Warning
The UV lamp contains mercury and may be considered hazardous material in
your local area. Dispose of it in accordance with federal, state, or local
government regulations.
Warning
To protect against accidental exposure to ultra-violet radiation, do not operate
the UV lamp outside of its protective housing.
Warning
Before replacing the UV lamp, remove the battery from the Sensor and disable
the external circuit breaker.
Warning
This is a Safety Class I product. It must be must be attached to a grounded
power source.
Warning
If this instrument is used in a manner not specified by SUEZ, the protection
provided by the instrument may be impaired.

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Warning
Always stop analysis and power off the Sensor before unplugging the power
cord or removing the battery.
Warning
This is a Class A product. In a domestic environment, this product may cause
electromagnetic interference in which case the user may be required to take
adequate measures to correct the interference.
Warning
Equipment adjacent to the Sensor may be subject to electromagnetic
interference (EMI).
Warning
To ensure proper Sensor performance, only operate the Sensor in an
environment that complies with the Sensor’s environmental specifications.
Warning
The calibration kit contains a sharp needle. Do not put fingers or inappropriate
materials near the needle.
Warning
Install an external circuit breaker and overcurrent protection if you use power
conduit.

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Warning
Before shipping the Sensor, remove the battery and drain all water from the
Sensor.
Warning
To prevent damage to the instrument, do NOT use the CheckPointewith
samples containing ozone.
Warning
If you experience an issue with the printed circuit assembly (PCA) that
contains a lithium battery, please contact Technical Support or your local
service provider for return instructions. Whenever changing the lithium battery,
observe the correct polarity. Dispose of used batteries according to the
manufacturer’s instructions and local disposal requirements.

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Warning
Before shipping the Sensor, remove the battery and drain all water from the
Sensor.
Warning
To prevent damage to the instrument, do NOT use the CheckPointewith
samples containing ozone.
Warning
If you experience an issue with the printed circuit assembly (PCA) that
contains a lithium battery, please contact Technical Support or your local
service provider for return instructions. Whenever changing the lithium battery,
observe the correct polarity. Dispose of used batteries according to the
manufacturer’s instructions and local disposal requirements.

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日本語 (Japanese)
警告
機器についているこの記号は、ユーザーが操作方法のマニュアル
を参照する必要があることを示します。
警告
この記号は、センサーの保護用アース端子 (接地) を示します。
警告
この記号は、廃電気電子機器 (WEEE) に関する EU 指令
2002/96/EC に準拠しており、センサーを標準の廃棄物とは別に
廃棄する必要があることを示します。
警告
バイアル サンプリング キットには、サンプル バイアルのセプ
タムを突き刺すように設計された鋭利なニードルが含まれていま
す。 バイアル ポートには指や不適切な物を入れないでくださ
い。

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警告
保守用品の設置を含む、センサーの内部にアクセスする必要がある操作によ
って、怪我をする可能性があります。 感電や火傷の危険性を回避するため、
センサーを開く前に電源を切り、できればコンセントから抜いてください。
警告
UV ランプには水銀が含まれており、お住まいの地域では有害物質に指定され
ている可能性があります。 国、都道府県、および地方自治体の規制に従っ
て、この部品を廃棄してください。
警告
紫外線への偶発的な曝露から身を守るために、保護容器の外で UV ランプを
作動させないでください。
警告
UV ランプの交換前に、センサーからバッテリを取り外し、外部ブレーカーを
無効化してください。
警告
これは、安全等級 I 製品です。 接地電源に接続する必要があります。
警告
この機器が SUEZ によって指定された方法で使用されなかった場合、機器に
組み込まれた保護機能が損なわれることがあります。

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警告
電源コードを抜くか、バッテリを取り外す前に、必ず分析を停止して、セン
サーの電源を切ってください。
警告
これはクラス A の製品です。 屋内環境においては、この製品は電磁干渉を
発生することがあり、その場合はユーザーが適切な是正措置を取る必要があ
ります。
警告
センサーの近くにある機器は電磁干渉 (EMI) を受ける可能性があります。
警告
センサーの性能を維持するため、センサーの環境仕様に適合する環境でのみ
センサーを操作してください。
警告
校正キットには鋭利なニードルが入っています。 指を入れたり、不適切な物
をニードルの近くに置かないでください。
警告
電線管を使用する場合、外部ブレーカーと過電流保護を設置してください。

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警告
センサーの輸送前に、バッテリーを取り外し、センサーから水を完全に排水
します。
警告
機器への損傷を防止するために、オゾンを含むサンプルに CheckPointeを使
用しないでください。
警告
リチウム電池を含むプリント回路アセンブリ (PCA) に問題を抱えている場
合、返送方法についてテクニカル サポートまたは最寄りのサービス プロバ
イダーにお問い合わせください。リチウム電池を交換するときはいつでも、
正しい極性になるようによく見てください。使用済み電池は、製造者の指示
および地方自治体の廃棄要件に従って廃棄してください。

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中文 (Chinese Simplified)
警告
仪器上标有此符号表示用户应参阅手册上的操作说明。
警告
此符号表示传感器的保护性接地端（地线）。
警告
此符号表示符合有关废弃电气和电子设备 (WEEE) 的欧盟指令
2002/96/EC，传感器应与标准废液隔离单独处置。
警告
瓶进样组件中含有锐利的针，用于刺穿样瓶的隔片。请勿将手指或
其它不当物放入瓶口。

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警告
任何需要接触传感器内部部件的操作，包括安装维修部件，都可能导致人身伤
害。为避免潜在可能的电击或灼伤，在打开传感器机箱之前请关闭电源，如有
可能请拔下电源线。
警告
UV灯含汞，而汞在您的所在地可能被认为是有害物质。请根据联邦、州或当地
政府法规处置此物。
警告
为防止意外暴露于紫外辐射之下，请勿将UV灯置于保护罩外操作。
警告
在更换UV灯之前，请将传感器的电池取出，并禁用外部断路器。
警告
这是安全等级 I 级产品。它必须连接到接地的电源上。