SUGATSUNE LAMP FD30-H User manual

1
Thank you for selecting our product. Before starting installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
FD30-H SLIDING DOOR SYSTEM Installation Manual
(Side-Mount Roller Standard Sliding) Part No.
FD30HUP
SPECIFICATIONS
●
This product is parts set for sliding door system for indoor use.
●Easy door installation and adjustment.
Max.Door width 1000 mm
Max.Door height 2400 mm
Min.Door thickness 28 mm
Max.Door weight 30 kg / door
Height adjustable range ±4 mm
FOR YOUR SAFETY WORK AND OPERATION
ABOUT THE PRODUCT
WARNING: If these warnings are not followed, it may result in death or serious injury.
Caution: If these cautions are not followed, it may result in injury or damage.
This (sliding door system) should be installed by an experienced person who has correct knowledge. If the system is not
installed correctly, the door will not operate smoothly, and or may cause injury.
It is necessary to manufacture the frame with sufficient strength so it endures the weight of the door and impact shocks
upon opening/closing the door. A frame with poor strength might result in improper and slower movement of the door. In the
worst case, the door might drop down and cause injury.
Do not try to use this product for any other purposes other than originally intended for. Do not use the parts for applications
that are out of specification.
Do not disassemble nor modify any parts than those described in this document.
Make sure to follow the designated measurements and specifications as well as horizontal and verticals angles. Make sure
that the frame is not warped, since it may affect the movement of the door.
If cutting any parts, make sure to remove any burr before installation. Also check the upper track for any left-over burr or
scrap and remove these.
This sliding door system is a part for architectual fittings. After installation, make sure to test the finished product thoroughly
to ensure that it is well-functioning and safe.
Make sure to test the screws for slack at regular intervals (one month from first usage, half year and then one time every
year is recommended).
Prohibited
Warning
Caution Required
Meaning of symbols

2
Door process dimension
Process dimension for upper
roller and lower guide.
22 30 18
40
R9
12(15)
15 [17]
下上 下上
20
21
23
30
15
7*
19.5
30
1.2
15
Track
(
Surface mount )
Track
(Recessed)
Leading edge Trailing edge
1 1
2
2
3
4
φ4.8 φ7.8 CSK
10《22》
Depth18.5
+0 - 0.5
Dimension in 《》  : When long shaft floor guide (option) is used.
[ ] : When recessed guide track under door (option) is used.
Door vertical
adjust range
4
4
7*
Door vertical
adjust range
4
4
*Door height adjustment range: -4 mm to +4 mm
COMPONENT PARTS
INSTALLATION DRAWING (EXAMPLE)
No. ①②③ ④
Name Upper roller
(side mount) Door catch Floor guide (with roller)
Upper track
(Surface mount)
Upper track
(Recessed mount)
Item No. FD30-WRU FD30-HTST FD30-HBG FD30-TRM FD30-TRH
Item
Accessory screw:
Bind head tapping screw
3.5×30･･･････ 3pcs
Accessory screw:
Countersunk head
tapping screw
3.5×30･･･････ 4pcs
(various sizes)
Hole pitch : 300 mm
Pitch end : 30 mm
Recommended screw：
Countersunk head tapping screw 3.5×20
Single sliding
2pcs 2pcs 1pc Use 1 (surface mount or recessed)
Double sliding
4pcs 4pcs 2pcs Use 2 (surface mount or recessed)
OPTIONAL
PA R T S
No ⑤⑥
Name Floor guide
(long shaft)
Recessed guide
track under door
Item No. FD30-HBGH FD30-HBRT
Item
Accessory screw:
Pan head tapping screw
(Stainless steel)
3.5×30･･･････ 4pcs
(various sizes)
Hole pitch :250 mm
Pitch end :30 mm
Recommended screw:
Countersunk head
tapping screw
4×20

3
ASSEMBLY
Preparation and Installation
1
Hanging the Door and Adjustment
2
3. Installing casing
Firmly insert upper rollerr casing into the place
as shown, fix it with attached screws.
Upper roller
(casing)
1.Cutting track
Cut the track to required length.
When cutting, use reinforcer for the track to
prevent deformation at cut section.
2. Preparation of mounting parts
Upper roller: Pull up lever to separate main
unit from casing.
Loosen fixing screw on Door catch.
Track
Upper roller
(main unit)
Upper roller
(casing)
Lever
Door catch
Fixing screw
5. Floor guide
Install the floor guide so that it remains
between the leading and trailing edges of
the door when it is opened or closed.
Door (Trailing edge)
15 19
4. Assembly of parts
Assemble parts, in order of Door catch , Upper
roller, and Door catch , taking care for part
direction.
Door catch Door catch
Floor guide
Upper roller
(main unit)
1. Door installation (bottom)
Put 10 mm support under the door.
Insert the floor guide in the groove, and then
hang the door.
2. Fixing door (Door upper)
Insert upper roller main unit into the casing
installed on door until "click" sound is heard.
Ensure that roller main unit is securely attached
to the casing.
When removing the door
Use a 10 mm support under the door.Then pull
out the upper roller main unit from the door
while raising the lever.
3. Door vertical adjustment (8 mm)
Adjust door such that door is prallel ro upper track with
10 mm distance between door and floor.
Do not turn adjustment
screw more than
adjustment range.
To avoid damage on the
adjustment screw,do not
use motor screw driver.
Upper roller
(main unit)
Upper roller
(casing)
Lever
4
4
Floor guide
Vertical adjustment
screw
2
2
4. Adjusting Floor guide: adjust range is 4 mm.
Slowly close and open the door. If door is not moved
smoothly, it is necessary to make forward / backward
adjustment for Floor guide and door.
Adjustment screw

TROUBLESHOOTING
When vertical frame is not used, use door
stopper without fail.
5. Fixing End stopper position
Fix End stopper at the position where the center of
End stopper is 30 mm form the vertical frame. Then
slowly moving the door to close.If necessary, adjust
upper stopper position.
End stopper
(center of circle) Lever
下上
30
Trouble Check Solution
Abnormal noise during
operation
Check if door touches adjacent parts. Provide necessary space between door and adjacent objects.
Check track rollers for aluminum dust. Remove the track and pull out the roller. Then, clean the roller.
Check for loose screws retaining the upper track. Tighten the screw.
Heavy door operation Check if door bottom touches the floor. Confirm that screws are not loosened. And, adjust door height. Adjust the clearance
between door bottom and floor to 10mm.
Check if door touches adjacent parts. Correct door position to avoid contact to other objects.
Check if door is warped. Use the door without warp.
Door does not move. Check track retaining screws for looseness. Roller touches the screw.
Retighten screws to free the roller.
Door starts to move. Check if the upper track is set horizontally. Using a level gauge, reset upper track horizontally.
Final confirmation Confirm that all screws are securely tightened. And, confirm that all screws are used without mistake.
PERIODICAL INSPECTION
・Clean inside of track.
・Check upper space and lower space of the door. If necessary, correct the space.
2016.11 0761-3