Sulzer XFP 80C-CB1 Assembly instructions

www.sulzer.com
Installation, Operating and Maintenance Instructions
Submersible Sewage Pump Type ABS XFP PE1-PE3
en
6005675 (11.08.2021)
EN 5675-L

Sulzer reserves the right to alter specications due to technical developments
2EN 5675-L
Contents
1 General������������������������������������������������������������������������������������������������������������������������������������������������������ 4
1.1 Intended use and application ..................................................................................................................... 4
1.2 Identification Code .................................................................................................................................... 4
2 Performance range���������������������������������������������������������������������������������������������������������������������������������� 5
3 Safety �������������������������������������������������������������������������������������������������������������������������������������������������������� 5
3.1 Personal protective equipment................................................................................................................... 6
4 Use of motors in Ex zones���������������������������������������������������������������������������������������������������������������������� 6
4.1 Explosion-proof approvals ......................................................................................................................... 6
4.2 General information ................................................................................................................................... 6
4.3 Special conditions for safe use .................................................................................................................. 6
4.4 Operation of explosion-proof submersible pumps with frequency inverter in hazardous ..........................
areas (ATEX Zone 1 and 2)........................................................................................................................ 6
4.5 Operation of explosion-proof submersible pumps in wet-well installation without .....................................
cooling jacket ............................................................................................................................................. 6
5 Technical data ������������������������������������������������������������������������������������������������������������������������������������������ 7
5.1 Nameplates ................................................................................................................................................ 7
6 General design features ������������������������������������������������������������������������������������������������������������������������ 8
6.1 Design features PE1 & PE2 ....................................................................................................................... 8
6.2 Design features PE3 (version with cooling jacket) ..................................................................................... 9
7 Weights ��������������������������������������������������������������������������������������������������������������������������������������������������� 10
7.1 XFP - 50 Hz.............................................................................................................................................. 10
7.2 XFP - 60 Hz.............................................................................................................................................. 11
7.3 Chain (EN 818)*........................................................................................................................................ 12
8 Lifting, transport and storage �������������������������������������������������������������������������������������������������������������� 12
8.1 Li f ti ng........................................................................................................................................................ 12
8.2 Transport .................................................................................................................................................. 12
8.2.1 Vertical lifting............................................................................................................................................ 12
8.2.2 Horizontal lifting ....................................................................................................................................... 13
8.3 Storage..................................................................................................................................................... 13
8.3.1 Moisture protection of motor connection cable........................................................................................ 13
PE1 (50 Hz) PE2 (50 Hz) PE3 (50 Hz) PE1 (60 Hz) PE2 (60 Hz) PE3 (60 Hz)
80C-CB1 80E-CB1 100G-CB1 155G-CB2 80C-CB1 80E-CB1 100G-CB1 105J-CB2
80C-VX 81E-VX 100G-VX 200G-CB1 80C-VX 81E-VX 101G-CB1 155J-CB2
81C-CB1 100E-CB1 101G-CB1 205G-CB2 81C-VX 100E-CB1 101G-VX 206J-CB2
81C-VX 100E-VX 101G-VX 206G-CB2 100C-CB1 100E-VX 150G-CB1 255J-CB2
100C-CB1 100E-CP 105G-CB2 105J-CB2 100C-VX 100E-CP 150G-CP 305J-CB2
100C-VX 150E-CB1 150G-CB1 155J-CB2 150E-CB1 200G-CB1
151E-CB2 150G-VX 206J-CB2 151E-CB2 201G-CB2
150G-CP 255J-CB2
305J-CB2
Installation and Operating Instructions (Original Instructions)
Submersible Sewage Pump Type ABS XFP

3
EN 5675-L
9 Mounting and installation ��������������������������������������������������������������������������������������������������������������������� 14
9.1 Equipotential bonding............................................................................................................................... 14
9.2 Discharge Line ......................................................................................................................................... 14
9.3 Installation types ...................................................................................................................................... 15
9.3.1 Submerged in concrete sump .................................................................................................................. 15
9.3.2 Dry-installed ............................................................................................................................................. 17
9.3.3 Transportable ........................................................................................................................................... 18
9.3.4 Venting of the volute................................................................................................................................. 18
10 Electrical connection ���������������������������������������������������������������������������������������������������������������������������� 19
10.1 Seal monitoring ........................................................................................................................................ 20
10.2 Temperature monitoring ........................................................................................................................... 20
10.2.1 Temperature sensor bimetal .................................................................................................................... 21
10.2.2 Temperature sensor PTC......................................................................................................................... 21
10.3 Operation with frequency inverters .......................................................................................................... 22
10.4 Wiring diagrams ....................................................................................................................................... 23
11 Commissioning�������������������������������������������������������������������������������������������������������������������������������������� 24
11.1 Types of operation and frequency of starting........................................................................................... 24
11.2 Checking direction of rotation .................................................................................................................. 24
11.3 Changing direction of rotation .................................................................................................................. 24
12 Maintenance and service ���������������������������������������������������������������������������������������������������������������������� 25
12.1 General maintenance instructions ........................................................................................................... 25
12.2 Lubricant changing (PE1 & PE2).............................................................................................................. 26
12.2.1 Instructions on how to drain and fill the seal chamber............................................................................. 26
12.3 Lubricant changing (PE3 - version without cooling jacket) ...................................................................... 27
12.3.1 Instructions on how to drain and fill the inspection and seal chambers................................................... 27
12.4 Coolant changing (PE3 - version with cooling jacket).............................................................................. 28
12.4.1 Instructions on how to drain and fill the cooling system........................................................................... 28
12.5 Oil and glycol quantities (litres) ................................................................................................................ 29
12.6 Bottom plate adjustment (CB & CP).........................................................................................................30
12.6.1 Instructions on how to adjust the bottom plate......................................................................................... 30
12.7 Bearings and mechanical seals ............................................................................................................... 31
12.8 Changing the power cable ....................................................................................................................... 31
12.9 Clearing pump blockage .......................................................................................................................... 31
12.9.1 Instructions for operator ........................................................................................................................... 31
12.9.2 Instructions for service personnel............................................................................................................ 31
12.10 Cleaning ................................................................................................................................................... 32
13 Troubleshooting Guide ������������������������������������������������������������������������������������������������������������������������� 32

4EN 5675-L
Symbols and notices used in this booklet:
Presence of dangerous voltage.
Non-compliance may result in personal injury.
Hot surface - danger of burn injury.
Danger of an explosion occurring.
ATTENTION!󰀨
NOTE: Important information for particular attention.
1 General
1�1 Intended use and application
XFP pumps have been designed for economic and reliable pumping in commercial, industrial and municipal
installations and are suitable for pumping of the following liquids:
• Clean water and wastewater.
• 
• Sewage with sludge and high content of rags.
• Industrial raw water and wastewater.
• 󰀪
• Municipal combined sewage and storm water systems.
• Seawater applications with cathodic protection and IM5 coating (consult Sulzer for advice).
XFP-CP (Chopper) pumps have been designed for the pumping of heavily contaminated commercial, industrial,
municipal and agricultural wastewater, sewage and sludge, in wet well installations.
ATTENTION! The maximum allowable temperature of the medium pumped is 40 °C.
ATTENTION! Leakage of lubricants could result in pollution of the medium being pumped.

corrosive, or explosive liquids.
ATTENTION! Always consult with your local Sulzer representative for advice on approved use and
application before installing the pump.
1.2 IdenticationCode
e.g. XFP 80C CB1.3 PE22/4-C-50
Hydraulics: Motor:
XFP ........ Product range 󰀩
8 ............ Discharge outlet DN (cm) 22 .......... Motor power P2kW x 10
0 . ...........Hydraulic type 4 ............ Number of poles
C ............ Volute opening (dia. mm): C = 222, E = 265, G = 335 C ............ Volute opening (dia. mm):
CB.......... Impeller type: CB = Contrablock, VX = vortex C = 222, E = 265, G = 335
1 ............ Number of impeller vanes 50 .......... Frequency
3 ............ Impeller size

5
EN 5675-L
2 Performance range
Contrablock impeller
105G
155G
205G
80E
40 140 160 18012020 60
200
80 100
H
(m)
Q
(l
/s)
10
20
30
40
50
60
70
50 Hz
*DN: 80 100 150 200
150E
100E
100G
150G 200G
80C
100C 81C 151E
101G
206G
40 140160 18012020 60 2002
20
80 100
H
(m)
Q
(l
/s)
10
20
30
40
50
60
70
60 Hz
100
90
80
** DN: 80 100 150 200
200G 201G
150E 151E
150G
80C 100E
100G
80E
101G
100C

Vortex impeller
206G
105G
155G
205G
80E
40 140 160 18012020 60
200
80 100
H
(m)
Q
(l
/s)
10
20
30
40
50
60
70
50 Hz
*DN: 80 100 150 200
150E
100E
100G
150G 200G
201G
80C
100C 81C 151E
101G
206G
10 35 40 453051
55055
20 25
H
(m)
Q
(l
/s)
10
20
30
40
50
60
70
60 Hz
100
90
80
** DN: 80 100
81E
80C
100E
100C
81C
101G

3 Safety


to contact the manufacturer Sulzer.
XFP pumps are not to be used by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge. Children must be supervised so that they cannot play with
the appliance.
Under no circumstances place a hand inside the suction or discharge openings unless the pump is
completely isolated from the power supply.

6EN 5675-L
3�1 Personal protective equipment
Submersible electrical pumps can present mechanical, electrical, and biological hazards to personnel during
installation, operation, and service. It is obligatory that appropriate personal protective equipment (PPE) is
used. The minimum requirement is the wearing of safety glasses, footwear, and gloves. However, an on-site
risk assessment should always be carried out to determine if additional equipment is required e.g. safety
harness, breathing equipment etc.
4 Use of motors in Ex zones
4�1 Explosion-proof approvals
Explosion-proof as standard, in accordance with international standards ATEX 2014/34/EU [Ex II 2G Ex h db
IIB T4 Gb], FM and CSA (60 Hz US).
NOTE! Ex protection methods type “c” (constructional safety) and type “k” (liquid
immersion) in accordance with EN ISO 80079-36, EN ISO 80079-37 are used.
4�2 General information
In hazardous areas care must be taken that during switching on and operation of the pumps, the
 
Other types of operation e.g. snore operation or dry running are not allowed!
1. Explosion-proof submersible pumps may only be operated with the thermal sensing system connected.
2. Temperature monitoring of explosion-proof submersible pumps has to be carried out by bi-metallic
temperature limiters or thermistors according to DIN 44 082 connected to a suitable release device which is

3. Float switches, and any external seal monitoring (DI leakage sensor), must be connected via an intrinsically
safe electrical circuit, Protection Type EX (i), in accordance with IEC 60079-11.
4. In the event that the pump is to be operated in explosive atmospheres using a variable speed drive, please
contact your local Sulzer representative for technical advice regarding the various approvals and standards
concerning thermal overload protection.
ATTENTION Repair work on explosion-proof motors may only be carried out in authorized
workshops by qualied personnel using original parts supplied by the manufacturer.
Otherwise the Ex approvals are no longer valid. All Ex-relevant components and
dimensions can be found in the workshop manual and the spare parts list.
ATTENTION After repair work in unauthorized workshops by unqualied personnel the
Ex approvals are no longer valid. After such repair the unit must not be operated in
hazardous areas and the Ex nameplate has to be removed.
NOTE All regulations and guidelines, which may vary from country to country, must be
followed without exception.
4�3 Special conditions for safe use


4�4 Operation of explosion-proof submersible pumps with frequency inverter in hazardous
areas (ATEX Zone 1 and 2)
Machines designated as Ex machines may never, without exception, be operated using a mains frequency that
is greater than the maximum of 50 Hz or 60 Hz as indicated on the nameplate.
4�5 Operation of explosion-proof submersible pumps in wet-well installation without
cooling jacket
It must be ensured that the hydraulic of the Ex submersible pump is always fully submerged during start-up and
operation!

7
EN 5675-L
5 Technical data

level of 70 dB(A) or the measured noise level may be exceeded.
Detailed technical information is available in the technical data sheets “Submersible Sewage Pump Type ABS

www.sulzer.com > Products > Pumps > Submersible Pumps.
5�1 Nameplates

containing technical data and a secondary nameplate to certify that the pump is Ex rated (examples below).
If an XFP pump is serviced or repaired in a workshop that is not Ex approved then it must no longer be used in
hazardous locations and the Ex nameplate must be removed.
We recommend that you record the data from the standard nameplate on the pump in the corresponding form
below, and maintain it as a source of reference for the ordering of spare parts, repeat orders and general
queries.
Always state the pump type, item number and serial number in all communications.
xx/xxx
1/min
Max.Liq.Temp: 40°C
Weight kg
IEC60034.30 IE3
Qmax m3/h Hmax m
Hmin m
Max m
Imp mm
P2: kW
P1: kW
UNV INA
Standard nameplate PE1 - PE3
Legend
Typ Pump type  Power factor pf
Nr Item No. nSpeed r/min
Sn Serial No. Weight kg
xx/xxxx Production date (Week/Year)   m3/h
URated voltage VDN Discharge diameter mm
IRated current AHmax Maximum head m
Ph Number of phases Hz Hmin Minimum head m
Hz Frequency Hz Max Maximum submergence depth m
P1 Rated input power kW Ø Imp. Impeller diameter mm
P2 Rated output power kW
II 2G Ex h db IIB T4 Gb PTB 10 ATEX 1062 X
0598
II 2G Ex h db IIB T4 Gb PTB 10 ATEX 1032 X
0598
Ex
Ex nameplate PE1 and PE2 Ex nameplate PE3

8EN 5675-L
6 General design features
󰀩

modular construction.
6�1 Design features PE1 & PE2
1 Pressure release screw 7 Stainless steel lifting hoop 14 Mechanical seals
2 10-pole terminal block 8 Upper bearing - single row 15 Seal holding plate
3 Leakage sensor (DI) 9 Motor with thermal sensors 16 Motor chamber drain plug/
4 Seal chamber 10 Stainless steel shaft pressure test point
5 Seal chamber drain plug/ 11 Motor chamber 17 Impeller - Contrablock version
pressure test point 12 Lower bearing - double row 18 Volute
6 Venting plug 13 Bearing housing 19 Bottom plate adjustment screw
1
2
3
4
5
7
8
9
10
12
13
14
15
14
16
17
11
19
18
6

9
EN 5675-L
6�2 Design features PE3 (version with cooling jacket)
1 Stainless steel lifting hoop 9b Leakage sensor (DI) 60 Hz 19 Lower bearing - double row
2 Lid assembly 10 Lipseal 20 Inspection chamber
3 Cable gland 11 Seal holding plate 21 Coolant impeller
4 Upper bearing - cylindrical roller 12 Mechanical seals 22 
bearing 13 Venting plug 23 Coolant drain plug /
5 14 Terminal block pressure test point
6 Cooling jacket 15 Pressure test point 24 Seal chamber
7 Motor housing 16 Upper bearing housing 25 Volute
8 Lower bearing housing 17 Motor with thermal sensors 26 Impeller - Contrablock version
9a Leakage sensor (DI) 50 Hz 18 Stainless steel shaft 27 Bottom plate adjustment screw
1
2
3
4
5
6
7
8
9a
14
15
5
17
21
18
19
9b
13
20
26
24
23
22
27
25
10
11
12
16

10 EN 5675-L
7 Weights
NOTE: Weight on nameplate is for pump and cable only.
7�1 XFP - 50 Hz
XFP
Pedestal bracket
and fasteners
Horizontal
supports*
Skirtbase
(transportable)
Cable** Pump***
(without cable)
kg kg kg kg kg
80C-CB1 PE22/4, 13/6
PE29/4
8
8
9
9
10
10
0.3
0.3
100 / n.a.
110 / n.a.
80C-VX PE15/4, 22/4, 29/4 8 2 10 0.3 100 / n.a.
80E-CB1 PE70/2
PE110/2
8
8
2
2
10
10
0.4
0.5
150 / n.a.
170 / n.a.
81C-CB1 PE40/2 8 9 10 0.4 110 / n.a.
81C-VX PE30/2
PE40/2
8
8
2
2
10
10
0.3
0.4
110 / n.a.
110 / n.a.
81E-VX PE55/2, 70/2
PE110/2
8
8
3
3
10
10
0.4
0.5
130 / n.a.
160 / n.a.
100C-CB1 PE22/4, 29/4, 13/6 12 9 10 0.3 110 / n.a.
100C-VX PE15/4
PE22/4, 29/4
12
12
2
2
10
10
0.3
0.3
100 / n.a.
110 / n.a.
100E-CB1 PE40/4, 60/4
PE90/4
12
12
3
3
11
11
0.4
0.5
160 / n.a.
180 / n.a.
100E-CP PE60/4
PE90/4
12
12
n.a.
n.a.
11
11
0.4
0.5
170 / n.a.
190 / n.a
100E-VX PE40/4
PE60/4
PE90/4
12
12
12
3
3
3
11
11
11
0.4
0.4
0.5
140 / n.a.
150 / n.a.
170 / n.a.
100G-CB1 PE110/4, 140/4
PE160/4, 185/4
PE220/4
12
12
12
12
12
12
21
21
21
0.4
0.5
0.4
330 / 380
350 / 400
360 / 410
100G-VX PE110/4, 140/4
PE160/4, 185/4
12
12
12
12
21
21
0.4
0.5
320 / 370
340 / 390
101G-CB1 PE150/2
PE185/2
PE250/2
19
19
19
10
10
10
16
16
16
0.4
0.5
0.5
320 / 360
320 / 360
330 / 370
101G-VX PE150/2
PE185/2
PE250/2
19
19
19
12
12
12
21
21
21
0.4
0.5
0.5
330 / 370
330 / 370
340 / 380
105G-CB2 PE220/4
PE300/4
12
12
12
12
21
21
0.4
0.5
410 / 450
440 / 490
150E-CB1 PE40/4, 30/6
PE60/4,
PE90/4
17
17
17
3
3
3
11
11
11
0.4
0.4
0.5
160 / n.a.
170 / n.a.
190 / n.a
150G-CB1 PE110/4, 140/4
PE160/4, 185/4
PE220/4
20
20
20
12
12
12
21
21
21
0.4
0.5
0.4
340 / 380
370 / 400
370 / 420
150G-CP PE110/4 20 n.a. 21 0.4 320 / n.a
150G-VX PE110/4,
PE140/4
PE160/4, 185/4
20
20
20
12
12
12
21
21
21
0.4
0.4
0.5
330 / 380
320 / 380
350 / 400
151E-CB2 PE49/4, 60/4
PE90/4
20
20
3
3
11
11
0.4
0.5
170 / n.a.
190 / n.a.
155G-CB2 PE220/4
PE300/4
20
20
12
12
21
21
0.4
0.5
410 / 450
440 / 490
200G-CB1
PE110/4, 140/4
PE160/4, 185/4
PE220/4
PE90/6
25
25
25
25
12
12
12
12
21
21
21
21
0.4
0.5
0.4
0.4
370 / 420
400 / 440
410 / 460
380 / 420
205G-CB2 PE220/4
PE300/4
25
25
12
12
21
21
0.4
0.5
430 / 480
460 / 510
206G-CB2 PE185/6
PE220/6
25
25
12
12
21
21
0.4
0.5
450 / 500
480 / 530
105J-CB2 PE220/4,
PE300/4
19
19
17
17
50
50
0.5
0.5
412 / 472
442 / 502
155J-CB2
PE220/4,
PE300/4,
PE185/6,
PE220/6
28
28
28
28
17
17
17
17
50
50
50
50
0.5
0.5
0.5
0.5
420 / 470
450 / 510
445 / 505
453 / 503
206J-CB2
PE300/4,
PE220/6,
PE185/6
39
39
39
17
17
17
56
56
56
0.5
0.5
0.5
487 / 547
494 / 554
486 / 546
255J-CB2 PE185/6,
PE220/6
53
53
23
23
81
81
0.5
0.5
541 / 601
549 / 609
305J-CB2 PE185/6,
PE220/6
74
74
43
43
91
91
0.5
0.5
645 / 705
653 / 713


11
EN 5675-L
7�2 XFP - 60 Hz
XFP
Pedestal bracket
and fasteners
Horizontal
supports*
Skirtbase
(transportable)
Cable** Pump***
(without cable)
kg (lbs) kg (lbs) kg (lbs) kg (lbs) kg (lbs)
80C-CB1 PE28/4, 35/4
PE20/6
PE28/4W
PE20/6W
8 (18)
8 (18)
8 (18)
8 (18)
9 (20)
9 (20)
9 (20)
9 (20)
10 (22)
10 (22)
10 (22)
10 (22)
0.2 (0.4)
0.1 (0.3)
0.3 (0.5)
0.2 (0.4)
110 (243) / n.a.
120 (265) / n.a.
100 (221) / n.a.
120 (265) / n.a.
80C-VX PE22/4, 35/4
PE18/4W
PE28/4W
8 (18)
8 (18)
8 (18)
2 (4)
2 (4)
2 (4)
10 (22)
10 (22)
10 (22)
0.1 (0.3)
0.2 (0.4)
0.3 (0.5)
110 (243) / n.a.
100 (221) / n.a.
100 (221) / n.a.
80E-CB1 PE125/2 8 (18) 2 (4) 10 (22) 0.3 (0.5) 180 (397) / n.a.
81C-VX PE45/2 8 (18) 2 (4) 10 (22) 0.3 (0.5) 110 (243) / n.a.
81E-VX PE80/2
PE125/2
8 (18)
8 (18)
3 (7)
3 (7)
10 (22)
10 (22)
0.2 (0.4)
0.3 (0.5)
130 (287) / n.a.
160 (353) / n.a.
100C-CB1 PE28/4, 35/4
PE20/6
PE28/4W
PE20/6W
8 (18)
8 (18)
8 (18)
8 (18)
9 (20)
9 (20)
9 (20)
9 (20)
10 (22)
10 (22)
10 (22)
10 (22)
0.1 (0.3)
0.1 (0.3)
0.3 (0.5)
0.2 (0.4)
120 (265) / n.a.
130 (287) / n.a.
120 (265) / n.a.
130 (287) / n.a.
100C-VX PE22/4, 28/4, 35/4
PE18/4W
PE28/4W
12 (27)
12 (27)
12 (27)
2 (4)
2 (4)
2 (4)
10 (22)
10 (22)
10 (22)
0.1 (0.3)
0.2 (0.4)
0.3 (0.5)
110 (243) / n.a.
110 (243) / n.a.
110 (243) / n.a.
100E-CB1 PE45/4, 75/4
PE56/4
PE90/4,
PE105/4
PE35/6
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
3 (7)
3 (7)
3 (7)
3 (7)
3 (7)
11 (24)
11 (24)
11 (24)
11 (24)
11 (24)
0.3 (0.5)
0.3 (0.5)
0.3 (0.5)
0.3 (0.5)
0.2 (0.4)
160 (353) / n.a.
150 (331) / n.a.
180 (397) / n.a.
190 (419) / n.a.
170 (375) / n.a.
100E-CP PE75/4
PE105/4
12 (27)
12 (27)
n.a.
n.a.
11 (24)
11 (24)
0.3 (0.5)
0.3 (0.5)
160 (353) / n.a.
190 (419) / n.a.
100E-VX PE45/4, 56/4
PE75/4
PE90/4, 105/4
12 (27)
12 (27)
12 (27)
3 (7)
3 (7)
3 (7)
11 (24)
11 (24)
11 (24)
0.3 (0.5)
0.3 (0.5)
0.3 (0.5)
140 (309) / n.a.
150 (331) / n.a.
170 (375) / n.a.
100G-CB1 PE130/4, 150/4
PE185/4, 210/4
PE250/4
PE90/6
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
21 (46)
21 (46)
21 (46)
21 (46)
0.4 (0.9)
0.5 (1.0)
0.7 (2.0)
0.3 (0.5)
330 (728) / 370 (816)
350 (772) / 390 (860)
360 (794) / 410 (904)
340 (750) / 390 (860)
101G-CB1 PE185/2, 200/2
PE230/2
PE300/2
19 (42)
19 (42)
19 (42)
10 (22)
10 (22)
10 (22)
16 (35)
16 (35)
16 (35)
0.5 (1.0)
0.5 (1.0)
0.7 (2.0)
320 (706) / 360 (794)
330 (728) / 370 (816)
330 (728) / 370 (816)
101G-VX PE230/2
PE300/2
19 (42)
19 (42)
12 (27)
12 (27)
21 (46)
21 (46)
0.5 (1.0)
0.7 (2.0)
330 (728) / 380 (838)
340 (750) / 380 (838)
150E-CB1 PE45/4, 75/4
PE56/4
PE90/4,
PE105/4
PE35/6
17 (38)
17 (38)
17 (38)
17 (38)
17 (38)
3 (7)
3 (7)
3 (7)
3 (7)
3 (7)
11 (24)
11 (24)
11 (24)
11 (24)
11 (24)
0.3 (0.5)
0.3 (0.5)
0.3 (0.5)
0.3 (0.5)
0.2 (0.4)
160 (353) / n.a.
180 (397) / n.a.
200 (441) / n.a.
200 (441) / n.a.
170 (375) / n.a.
150G-CB1 PE130/4, 150/4
PE185/4, 210/4
PE110/6
20 (44)
20 (44)
20 (44)
12 (27)
12 (27)
12 (27)
21 (46)
21 (46)
21 (46)
0.4 (0.9)
0.5 (1.0)
0.4 (0.9)
340 (750) / 380 (838)
360 (794) / 400 (882)
340 (750) / 390 (860)
150G-CP PE90/6 20 (44) n.a. 21 (46) 0.3 (0.5) 340 (750) / 380 (838)
151E-CB2 PE75/4,
PE90/4
PE105/4
PE35/6
20 (44)
20 (44)
20 (44)
20 (44)
3 (7)
3 (7)
3 (7)
3 (7)
11 (24)
11 (24)
11 (24)
11 (24)
0.3 (0.5)
0.3 (0.5)
0.3 (0.5)
0.2 (0.4)
170 (375) / n.a.
190 (419) / n.a.
200 (441) / n.a.
160 (353) / n.a.
200G-CB1 PE90/6, 110/6, 130/6 25 (55) 12 (27) 21 (46) 0.4 (0.9) 380 (838) / 420 (926)
201G-CB2 PE130/6, 120/8
PE160/6
PE200/6
25 (55)
25 (55)
25 (55)
12 (27)
12 (27)
12 (27)
21 (46)
21 (46)
21 (46)
0.4 (0.9)
0.3 (0.5)
0.5 (1.0)
380 (838) / 420 (926)
390 (860) / 440 (970)
440 (970) / 480 (1058)
105J-CB2 PE250/4,
PE350/4,
PE200/6,
PE250/6
19 (42)
19 (42)
19 (42)
19 (42)
17 (38)
17 (38)
17 (38)
17 (38)
50 (110)
50 (110)
50 (110)
50 (110)
0.5 (1.0)
0.5 (1.0)
0.5 (1.0)
0.5 (1.0)
412 (906) / 472 (1038)
442 (972) / 502 (1104)
431 (948) / 491 (1080)
445 (979) / 505 (1111)
155J-CB2 PE250/4,
PE350/4,
PE200/6,
PE250/6
28 (62)
28 (62)
28 (62)
28 (62)
17 (38)
17 (38)
17 (38)
17 (38)
50 (110)
50 (110)
50 (110)
50 (110)
0.5 (1.0)
0.5 (1.0)
0.5 (1.0)
0.5 (1.0)
420 (924) / 470 (1034)
450 (990) / 510 (1122)
445 (979) / 505 (1111)
453 (996) / 503 (1106)
206J-CB2 PE200/6
PE250/6
39 (86)
39 (86)
17 (38)
17 (38)
56 (124)
56 (124)
0.5 (1.0)
0.5 (1.0)
416 (913) / 546 (1201)
494 (1086) / 554 (1218)
255J-CB2 PE200/6
PE250/6
53 (117)
53 (117)
23 (51)
23 (51)
81 (179)
81 (179)
0.5 (1.0)
0.5 (1.0)
541 (1190) / 601 (1322)
549 (1207) / 609 (1339)
305J-CB2 PE200/6,
PE250/6
74 (163)
74 (163)
43 (95)
43 (95)
91 (201)
91 (201)
0.5 (1.0)
0.5 (1.0)
645 (1419) / 705 (1551)
653 (1346) / 713 (1568)


12 EN 5675-L
7�3 Chain (EN 818)*
Length (m) Weight (kg) Weights of accessories, other
than or in addition to those
listed, must also be included
when specifying the working
load of any lifting equipment.
Please consult with your local
Sulzer representative prior to
installation.
WLL 320 WLL 400 WLL 630
1�6 0.74 - -
31.28 1.62 2.72
41.67 2.06 3.40
62.45 2.94 4.76
72.84 3.38 4.92
* For chain supplied by Sulzer only.
8 Lifting, transport and storage
8�1 Lifting
ATTENTION! Observe the total weight of the Sulzer units and their attached components! (see
nameplate for weight of base unit).
The duplicate nameplate provided must always be located and visible close to where the pump is installed (e.g.
at the terminal boxes / control panel where the pump cables are connected).
NOTE! Lifting equipment must be used if the total unit weight and attached accessories
exceeds local manual lifting safety regulations.
The total weight of the unit and accessories must be observed when specifying the safe working load of any
lifting equipment! The lifting equipment, e.g. crane and chains, must have adequate lifting capacity. The hoist
must be adequately dimensioned for the total weight of the Sulzer units (including lifting chains or steel ropes,
and all accessories which may be attached). The end user assumes sole responsibility that lifting equipment is

regulations. Worn or damaged lifting equipment must not be used and must be properly disposed of. Lifting
equipment must also comply with the local safety rules and regulations
NOTE! The guidelines for the safe use of chains, ropes and shackles supplied by Sulzer are
outlined in the Lifting Equipment manual provided with the items and must be fully
adhered to.
8�2 Transport
During transport, care should be taken that the pump cannot fall over or roll and cause damage to the pump

eyebolts to which a chain and shackle can be attached for lifting or suspension of the pump.
After removal from its original packaging we recommend that during future transportation of
the pump it is laid on its side and securely strapped to a pallet�
8�2�1 Vertical lifting
For vertical lifting attach a chain and shackle to the lifting hoop.
The pump must be raised
only by the lifting hoop and
never by the power cable�

13
EN 5675-L
8�2�2 Horizontal lifting

to attaching to the lifting hoop. Screw holes are provided in the volute or bearing housing, depending on the
pump model (see location points and sizes below).
XFP 80C - 151E (PE1 & 2) XFP 100G - 305J (PE3)
XFP 80C - 100C, 80E, 81E, 100E(VX) 100E(CB) - 151E 100G - 305J
Eyebolt size M10 M12 M16
For angular lifting, shoulder-type machinery eyebolts (EN ISO 3266)
rated to take loads 

load must always be applied in the plane of the eye and not at an
angle to it (use a single shim if necessary for correct alignment).
Swivel eyebolts (EN 1677-1) can also be used.
8�3 Storage
1. During long periods of storage the pump should be protected from moisture and extremes of cold or heat.
2. To prevent the mechanical seals from sticking it is recommended that occasionally the impeller is rotated by
hand.
3. If the pump is being taken out of service the oil should be changed before storage.
4. After storage the pump should be inspected for damage, the oil level should be checked, and the impeller
checked to ensure it rotates freely.
8�3�1 Moisture protection of motor connection cable
The motor connection cables are protected against the ingress of moisture along the cable by having the ends
sealed at the factory with protective covers.
ATTENTION! The ends of the cables should never be immersed in water as the protective covers
only provide protection against water spray or similar (IP44) and are not a water tight
seal. The covers should only be removed immediately prior to connecting the pumps
electrically.
During storage or installation, prior to the laying and connection of the power cable, particular attention should

ATTENTION! If there is a possibility of water ingress then the cable should be secured so that the
end is above the maximum possible ood level. Take care not to damage the cable or
its insulation when doing this.
Vortex Contrablock

X

14 EN 5675-L
9 Mounting and installation

stand (skirtbase). The pumps are also suitable for horizontal or vertical dry installation (except XFP 80E-CB1-
PE125/2-60 Hz, XFP 81E-VX-PE125/2-60 Hz, XFP 81E-VX-PE80/2-60 Hz, and XFP-CP).
The regulations of DIN 1986 as well as local regulations should be observed when installing the pump
.
󰀨
• 
installation) or alternatively is submerged or under water (wet installation). Other types of operation e.g.
snore operation or dry running are not allowed!
• 
available by download from www.sulzer.com > Products > Pumps > Submersible Pumps.
The regulations covering the use of pumps in sewage applications, together with all regulations
involving the use of explosion-proof motors, should be observed. The cable ducting to the control
󰀨
and control circuits have been pulled through. In particular the safety regulations covering work in
enclosed areas in sewage plants should be observed together with general good technical practice.
9�1 Equipotential bonding
In pump stations/tanks, equipotential bonding must be carried out according to EN 60079-14:2014
[Ex] or IEC 60364-5-54 [non-Ex] (Regulations for the installation of pipelines, protective measures in
high voltage systems).
Connection points:
9�2 Discharge Line
The discharge line must be installed in compliance with the relevant regulations.
DIN 1986/100 and EN 12056 applies in particular to the following:
  

- The discharge line should not be connected to a down pipe.
 
ATTENTION! The discharge line should be installed so that it is not aected by frost.
PE1
PE2
PE3

15
EN 5675-L
9�3 Installation types
9�3�1 Submerged in concrete sump
1 Sump cover
2 Venting line
3 Sump cover
4 Sleeve for cable ducting to
the control panel as well as
for aeration and venting
5 Chain
6
7
8 Submersible pump
9 Concrete sump
10 Pedestal
11 Guide rail
12 Discharge line (see 9.2)
13 Non-return valve
14 Gate valve
15 Power cable to motor
Fasten the pedestal to the sump base using Sulzer anchor bolt kits:
Pedestal DN 80 & DN 100 DN 150 DN 200
Part number 62610775 62610784 62610785
Particular attention should be paid to:
• the provision of venting to the sump
• installation of isolating valves on the discharge line
• removal of any slack from the power cable by coiling and securing it to the sump wall so that it cannot be
damaged during operation of the pump
ATTENTION The power cable should be handled carefully during installation and removal of
the pump in order to avoid damage to the insulation. When raising the pump out of
the concrete sump with the hoist ensure that the connection cables are lifted out
simultaneously as the pump itself is being raised.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

16 EN 5675-L
Lowering the pump on the guide rail:
a
b
• 
• Fit a chain and shackle to the lifting hoop and using a hoist lift the pump into position where the pedestal
bracket can slide into place on the guide rail.
• Lower the pump slowly down along the guide rail. Due to the design of the lifting hoop the pump will
automatically lower at the necessary angle.
• The pump couples automatically on the pedestal, and seals to a leak-tight connection by the compression

Fitting of pedestal bracket o-ring and guide piece:
The o-ring and the groove in the bracket must be clean and free of grease. The instant adhesive LOCTITE type
454 is spread evenly on the base of the groove in the bracket (1) and the o-ring (4) inserted immediately.
NOTE The hardening time of the adhesive is only about 10 seconds!
Ensure that adhesive does not come into contact with skin or eyes! Wear safety glasses and gloves!
The guide piece (3) must be screwed on as shown in the drawing. Fasten the guide piece with the two M12
screws (2) to the pedestal (5). Tighten the screws with a torque of 56 Nm.
1
4
5
2
3

17
EN 5675-L
9�3�2 Dry-installed
Horizontal


Vertical
1
2
3
4
5
6
8
7
9
10
1 Control panel
2 Discharge line
3 Gate valve
4 Non-return valve
5 Power cable from motor to
control panel
6 Pump
7 Collection sump
8
9
10 Gate valve
1
2
3
4
5
6
8
7
9
10

18 EN 5675-L
Particular attention should be paid to:
• the provision of venting to the sump
• installation of isolating valves on the inlet and discharge lines
• removal of any slack from the power cable by coiling and securing it so that it cannot be damaged during
operation of the pump
ATTENTION The power cable should be handled carefully during installation and removal of the
pump in order to avoid damage to the insulation.
ATTENTION! PE3 pumps must not be dry-installed without a cooling jacket.
When dry-installed the pump motor housing may become hot. In such a case, to avoid burn injury,
allow to cool down before handling.
9�3�3 Transportable



discharge pipe and cable.
Arrange the cable run so that the cables will not be kinked or nipped.
 
 󰀨
Hoses, pipes and valves must be sized to suit the pump performance.
9�3�4 Venting of the volute
After lowering the pump into a sump full of water, an air lock may occur in the volute and cause pumping
problems. To clear the air lock, shake the pump, or raise the pump in the medium and then lower it again. If
necessary, repeat this venting procedure.
We strongly recommend that dry-installed XFP pumps are vented back into the sump by means of the drilled
and tapped hole provided in the volute.

19
EN 5675-L
10 Electrical connection
Before commissioning, an expert should check that one of the necessary electrical protective devices
is available. Earthing, neutral, earth leakage circuit breakers, etc. must comply with the regulations

order.
ATTENTION! The power supply system on site must comply with local regulations with regard
to cross-sectional area and maximum voltage drop. The voltage stated on the
nameplate of the pump must correspond to that of the mains.

accordance with applicable local National codes.
The power supply cable must be protected by an adequately dimensioned slow-blow fuse corresponding to the
rated power of the pump.
The incoming power supply as well as the connection of the pump itself to the terminals on the control
panel must comply with the circuit diagram of the control panel as well as the motor connection

All relevant safety regulations as well as general good technical practice must be complied with.

󰀨
In all installations, the power supply to the pump must be via a residual current device (e.g. RCD, ELCB, RCBO
etc.) with a rated residual operating current in accordance with local regulations. For installations not having a

device.

by the installer. Such motor control and protective devices must comply with the requirements of IEC standard
60947-4-1. They must be rated for the motor that they control, and wired and set/adjusted according to the
instructions provided by the manufacturer. In addition, the overload protective device that is responsive to the
motor current shall be set / adjusted to 125% of the marked rated current.
Risk of electrical shock. Do not remove cord and strain relief and do not connect conduit to pump.
NOTE Please consult your electrician.

• Motor starting and/or running capacitor that complies with the requirements of IEC 60252-1 and rated as

• Motor contactor that complies with the requirements of IEC Standard 60947-4-1 and rated for the motor that it
controls.
PE1 Capacitor Ratings
Motor Start (µF) Run (µF) Voltage (V)
PE18/4W 180 50 450
PE20/6W 180 100 450
PE28/4W 180 60 450

20 EN 5675-L
10�1 Seal monitoring
XFP pumps are supplied as standard with a leakage sensor (DI), to detect and alert to the ingress of water into
the motor and seal chambers (PE1 & PE2), motor (PE3, 50 Hz), or motor and inspection chambers (PE3, 60
Hz).

DI module and connect this in accordance with the circuit diagram below.
Input
Leakage
Power supply
Connect terminal 3
to ground or housing
of the pump.
Output
3 4 5 6
CA 461
Sulzer leakage control type CA 461
Electronicamplierfor50/60Hz
110 - 230 V AC (CSA). Part No.: 61240210.
ATTENTION Maximum relay contact loading: 2 Ampere
ATTENTION It is very important to note that with the connection example above it is not possible
to identify which sensor/alarm is being activated. As an alternative Sulzer highly
recommends to use a separate CA 461 module for each sensor/input, to allow not
only identication but also to prompt to the appropriate response to the alarm
category/severity.
Multiple-input leakage control modules are also available. Please consult with your local Sulzer representative.
ATTENTION If the leakage sensor (DI) is activated the unit must be immediately taken out of
service. Please contact your Sulzer service centre.
10�2 Temperature monitoring
Thermal sensors in the stator windings protect the motor from overheating.

thermistor (in accordance with DIN 44082). PTC relays for use in control panels must also be in accordance
with this standard.
NOTE: Running the pump with the thermal and/or leakage sensors disconnected will
invalidate related warranty claims.