Sulzer ABS MF 154 User manual

www.sulzer.com
Light Wastewater Pump Type ABS MF 154 - 804
Submersible Grinder Pump Type ABS Piranha 08 and 09
1010-00
15975131EN (04/2015)
EN
Installation and Operating Instructions

2 Installation and Operating Instructions (Original Instructions)
Light Wastewater Pump Type ABS MF 154 - 804.
Submersible Grinder Pump Type ABS Piranha 08 and 09
Sulzer reserves the right to alter specications due to technical developments
Contents
1 General................................................................................................................................................... 3
1.1 Application areas..................................................................................................................................... 3
1.2 Type of operation and frequency of starting for MF 154HW ................................................................... 3
1.3 Technical data ......................................................................................................................................... 3
1.3.1 Nameplate............................................................................................................................................... 3
2 Safety ..................................................................................................................................................... 4
3 Transport................................................................................................................................................ 4
4 Set up and installation.......................................................................................................................... 4
4.1 Discharge Line ........................................................................................................................................ 4
4.2 Installation example in concrete sump .................................................................................................... 5
4.3 Electrical connection ............................................................................................................................... 5
4.3.1 Wiring Diagrams...................................................................................................................................... 6
4.3.2 Checking direction of rotation.................................................................................................................. 6
4.3.3 Changing direction of rotation ................................................................................................................ 7
5 Commissioning ..................................................................................................................................... 7
6 Maintenance .......................................................................................................................................... 8
6.1 General maintenance hints ..................................................................................................................... 8
6.2 Piranha shredding system....................................................................................................................... 8
6.4 Oilllingandchanging ............................................................................................................................ 9
6.5 Cleaning .................................................................................................................................................. 9
Light Wastewater Pump Type ABS MF:
154 354 565
154HW 404 665
324 504 804
334
Submersible Grinder Pump Type ABS Piranha:
08
09

Installation and Operating Instructions (Original Instructions) 3
Light Wastewater Pump Type ABS MF 154 - 804.
Submersible Grinder Pump Type ABS Piranha 08 and 09
1 General
1.1 Application areas
ATTENTION The maximum allowable temperature of the medium pumped:
MF 154 - 804 and Piranha 08 & 09 = 40 °C.
MF 154HW = 80 °C.
The submersible wastewater pumps of the MF / Piranha series are reliable quality products designed for the
following applications:
- Pumping of clear water.
- Forblockage-freepumpingofliquidswhichhaveahighproportionofsolidorbrousmatterpresent.
- MF 154HW is designed for the pumping of high temperature liquids up to a maximum of 80 °C. All discharge
pipework from the pump must be temperature resistant accordingly and is the responsibility of the customer.
m Thesepumpsmaynotbeusedforthepumpingofammableorexplosiveuids.
ATTENTION Beforeusingaggressiveuidscheckthatthematerialsusedinthepumpare
resistanttotheparticularuidbeingpumped.
1.2 Type of operation and frequency of starting for MF 154HW
The HW version of the MF pump is designed for short term (S2) and intermittent (S3) operation only, operating
in 8-minute / 10% cycles i.e. 0.8 minutes ON / 7.2 minutes OFF.
1.3 Technical data
Maximumnoiselevel≤70dB.Thismaybeexceededincertaincircumstances.
1.3.1 Nameplate
We recommend that you record the data from the original nameplate in the corresponding form below, and
maintain it as a source of reference for the ordering of spare parts, repeat orders and general queries.
Always state the pump type, item number and serial number in all communications.
Sulzer Pump Solutions Ireland Ltd.
Wexford, Ireland
www.sulzer.com
Made in Ireland
68
Legend
1052-03
Typ Pump type
Nr Item Number
SN Serial number
xx/xxxx Production date (week/year)
UN Rated voltage V
IN Rated current A
Frequency Hz
P1N Rated input power kW
nSpeed min-1
Qmax Max.ow m3/h
Hmax Max. head m
▽Max submersible depth m
Figure 1: Standard version nameplate

4 Installation and Operating Instructions (Original Instructions)
Light Wastewater Pump Type ABS MF 154 - 804.
Submersible Grinder Pump Type ABS Piranha 08 and 09
2 Safety
Thegeneralandspecichealthandsafetyhintsaredescribedindetailintheseparatebooklet“Safety
Instructions for Sulzer Products Type ABS”. If anything is not clear or you have any questions as to safety make
certain to contact the manufacturer Sulzer.
This unit can be used by children aged 8 years and above, and persons with reduced
physical, sensory, or mental capabilities, or lack of experience and knowledge, when they
have been given supervision or instruction concerning the safe use of the device and
understand the hazards involved. Children must not play with the appliance. Cleaning and
user maintenance should not be performed by children without supervision.
3 Transport
mDuring transport the unit should not be dropped or thrown.
cThe unit should never be raised or lowered by the power cable.
Theunitisttedwithaliftingdevicetowhichachainandshacklemaybeattachedfortransportpurposes.
mAny hoist used must be adequately dimensioned for the weight of the unit.
All relevant safety regulators as well as general good technical practice must be complied with.
4 Set up and installation
ATTENTION Allrelevantregulationscoveringsewagepumpinginstallations,andwhere
applicable,explosion-proofinstallations,mustbecompliedwith.
c Thecableducttothecontrolpanelshouldbemadegas-tightbyllingwithfoamafterthepower
supply and control circuit cables have been laid.
mParticular attention must be paid to the safety regulations covering work in closed areas in
sewage plants as well as adherance to good general technical practices.
4.1 Discharge Line
The discharge line must be installed in compliance with relevant regulations.
DIN 1986/100 and EN 12056 applies in particular to the following:
- Thedischargelineshouldbettedwithabackwashloop(180°bend)locatedabovethebackwashleveland
shouldthenowbygravityintothecollectionlineorsewer.
- The discharge line should not be connected to a downpipe.
- Nootherinowsordischargelinesshouldbeconnectedtothisdischargeline.
ATTENTION Thedischargelineshouldbeinstalledsothatitisnotaffectedbyfrost.

Installation and Operating Instructions (Original Instructions) 5
Light Wastewater Pump Type ABS MF 154 - 804.
Submersible Grinder Pump Type ABS Piranha 08 and 09
4.2 Installation example in concrete sump
Legend
1087-00
1Backwash loop
2Shut-off valve
3Non-return valve
4Discharge line
5Submersible pump
6 Float switch KS
NOTE Regulationsforconnectingtothe
sewerlinesvaryfromcountry
tocountry.Consultyourlocal
regulatorybody.
Figure 2: Installation example in concrete sump
4.3 Electrical connection
cBefore commissioning, an expert should check that one of the necessary electrical protective devices
is available. Earthing, neutral, earth leakage circuit breakers etc. must comply with the regulations
ofthelocalelectricitysupplyauthority,andaqualiedpersonshouldcheckthattheseareinperfect
condition.
ATTENTION ThepowersupplysystemonsitemustcomplywithVDEorotherlocalregulations
withregardtocross-sectionalareaandmaximumvoltagedrop.Thevoltagestatedon
thenameplateofthepumpmustcorrespondtothatofthemains.
The power supply cable must be protected by an adequately dimensioned slow-blow fuse corresponding to the
rated power of the pump.
cThe incoming power supply as well as the connection of the pump itself to the terminals on the control
panel must comply with the circuit diagram of the control panel as well as the motor connection
diagramsandmustbecarriedoutbyaqualiedperson.
All relevant safety regulators as well as general good technical practice must be complied with.
ATTENTION Foruseintheopenair,thefollowingVDEregulationsapply:
Submersiblepumpsusedoutdoorsmustbettedwithapowercableofatleast10mlength.Otherregulations
may apply in different countries.
For pumps intended to be used in outdoor fountains, garden ponds and similar places, the pump is to be
supplied through a residual current device (RCD) having a rated residual operating current not exceeding
30 mA.
NOTE Pleaseconsultyourelectrician.

6 Installation and Operating Instructions (Original Instructions)
Light Wastewater Pump Type ABS MF 154 - 804.
Submersible Grinder Pump Type ABS Piranha 08 and 09
4.3.1 Wiring Diagrams
Three Phase Single Phase
50 Hz: 50 Hz:
MF 334D and D/KS MF 154W, W/KS and HW
MF 404D and D/KS MF 324W and W/KS
MF 665D and D/KS MF 354W and W/KS
MF 804D and D/KS MF 504W and W/KS
Piranha 08/09D and D/KS MF 565W and W/KS
Piranha 08/09W and W/KS
1089-00 1088-00
Figure 3: Three phase wiring Figure 4: Single phase wiring
NOTE:
U, V, W = live bl =blue
PE = earth br =brown
gr/yel =green/yellow gry =grey
blk =black
4.3.2 Checking direction of rotation
mThe safety hints in the previous sections must be observed.
Whenthreephaseunitsarebeingcommissionedforthersttime,andalsowhenusedonanewsite,the
directionofrotationmustbecarefullycheckedbyaqualiedperson.
mWhen checking the direction of rotation, the submersible pump should be secured in such a manner
thatnodangertopersonneliscausedbytherotatingimpellerorbytheresultingairow.Donotplace
your hand into the hydraulic system!
c Thedirectionofrotationshouldonlybealteredbyaqualiedperson.
mWhen carrying out the direction of rotation check, as well as when starting the unit, pay attention to
the START REACTION. This can be very powerful.
ATTENTION
The direction of rotation is
correct if the impeller rotates
in a clockwise manner when
viewing down from the top of
the placed unit.
1019-00
ATTENTION
The start reaction is
anti-clockwise.
Figure 5: Rotor rotation

Installation and Operating Instructions (Original Instructions) 7
Light Wastewater Pump Type ABS MF 154 - 804.
Submersible Grinder Pump Type ABS Piranha 08 and 09
NOTE Ifanumberofpumpsareconnectedtoasinglecontrolpaneltheneachunitmustbe
individuallychecked.
ATTENTION Themainssupplytothecontrolpanelshouldhaveaclockwiserotation.Iftheleads
areconnectedinaccordancewiththecircuitdiagramandleaddesignations,the
directionofrotationwillbecorrect.
4.3.3 Changing direction of rotation
mThe safety hints in the previous sections must be observed!
c Thedirectionofrotationshouldonlybealteredbyaqualiedperson.
If the direction of rotation is incorrect then this is altered by changing over two phases of the power supply cable
in the control panel. The direction of rotation should then be rechecked.
NOTE Therotationdirectionmeasuringdevicemonitorsthedirectionofrotationofthe
mainssupplyorthatofanemergencygenerator.
5 Commissioning
mThe safety hints in the previous sections must be observed!
Before commissioning, the unit should be checked and a functional test carried out. Particular attention should
be paid to the following:
- Have the electrical connections been carried out in accordance with regulations?
- Is the motor overload switch correctly set?
- Was the sump cleaned out?
- Havetheinowandoutowsofthepumpstationbeencleanedandchecked?
- Is the direction of rotation correct - even if run via an emergency generator?
- Are the level controls functioning correctly?
- Aretherequiredgatesvalves(wheretted)open?
- Dothenon-returnvalves(wheretted)functioneasily?
- Does the pump sit correctly on the pedestal?
- Are the switching on and switching off levels set correctly?

8 Installation and Operating Instructions (Original Instructions)
Light Wastewater Pump Type ABS MF 154 - 804.
Submersible Grinder Pump Type ABS Piranha 08 and 09
6 Maintenance
cBefore commencing any maintenance work the pump should be completely disconnected from the
mainsbyaqualiedpersonandcareshouldbetakenthatitcannotbeinadvertentlyswitchedback
on.
mWhen carrying out any repair or maintenance work, the safety regulations covering work in enclosed
areas of sewage installations, as well as good general technical pratices, should be followed.
cTo avoid danger if the power cable is damaged, it must be replaced by the manufacturer or its service
agentorasimilarlyqualiedperson.
Servicingmustonlybecarriedoutbyqualiedpersonnel.
NOTE Themaintenancehintsgivenherearenotdesignedfor“do-it-yourself”repairsas
specialtechnicalknowledgeisrequired.
NOTE AmaintenancecontractwithourServiceDepartmentwillguaranteeyouthebest
technicalserviceunderallcircumstances.
6.1 General maintenance hints
Sulzersubmersiblepumpsarereliablequalityproductseachbeingsubjectedtocarefulnalinspection.
Lubricated-for-life ball bearings together with monitoring devices ensure optimum pump reliability provided that
the pump has been connected and operated in accordance with the operating instructions.
Should, nevertheless, a malfunction occur, do not improvise but ask your Sulzer Customer Service department
for assistance.
This applies particularly if the pump is continually switched off by the current overload in the control panel or by
the alarm.
Regular inspection and care is recommended to ensure a long service life.
NOTE TheSulzerserviceorganisationwouldbepleasedtoadviseyouonanyapplications
youmayhaveandtoassistyouinsolvingyourpumpingproblems.
NOTE TheSulzerwarrantyconditionsareonlyvalidprovidedthatanyrepairworkhasbeen
carriedoutinSulzerapprovedworkshopandwhereoriginalSulzersparepartshave
been used.
6.2 Piranha shredding system
The shredding system of the Piranha is a wearing part and as such may need to be replaced. A reduction in
cutting performance can reduce output. We recommend that the shredding system be inspected regularly. This
is particularly so if sewage containing sand is being pumped. Regular inspection and care is recommended to
ensure a long service life.
ATTENTION Beforestartingthepumpensurethattheshreddingrotorcanrotatefreely.
6.3 Maintenance of lifting stations in accordance with EN 12056.
It is recommended that the lifting station be inspected monthly and its function checked.
InaccordancewithENregulationstheliftingstationshouldbemaintainedbyaqualiedpersonatthefollowing
intervals:
• in commercial premises every three months.
• in apartment blocks every six months.
• in a single family home once a year.
Inadditionwerecommendthatamaintenancecontractbetakenoutwithaqualiedcompany.

Installation and Operating Instructions (Original Instructions) 9
Light Wastewater Pump Type ABS MF 154 - 804.
Submersible Grinder Pump Type ABS Piranha 08 and 09
6.4 Oilllingandchanging
Theoilchamberbetweenthemotorandthehydraulicsectionhasbeenlledatmanufacturewithlubricatingoil.
Oilllquantity-Motor
Pump type Litres Pump type Litres
MF 334D and D/KS N/A MF 154W, W/KS and HW N/A
MF 404D and D/KS 0.5 MF 324W and W/KS N/A
MF 665D and D/KS 0.5 MF 354W and W/KS 0.5
MF 804D and D/KS 0.5 MF 504W and W/KS 0.5
Piranha 08/09D and D/KS 0.5 MF 565W and W/KS 0.5
Piranha 08/09W and W/KS 0.5
Oilllquantity-Oilchamber
Pump type Litres Pump type Litres
MF 334D and D/KS 0.02 MF 154W, W/KS and HW 0.02
MF 404D and D/KS 0.02 MF 324W and W/KS 0.02
MF 665D and D/KS 0.02 MF 354W and W/KS 0.02
MF 804D and D/KS 0.02 MF 504W and W/KS 0.02
Piranha 08/09D and D/KS 0.02 MF 565W and W/KS 0.02
Piranha 08/09W and W/KS 0.02
An oil change is only necessary if a fault occurs.
6.5 Cleaning
If the pump is used for transportable applications then, in order to avoid deposits of dirt and encrustation, it
shouldbecleanedaftereachusagebypumpingclearwater.Inthecaseofxedinstallationwerecommend
that the functioning of the automatic level control system be checked regularly. By switching the selection switch
(switchsetting“HAND”)thesumpwillbeemptied.Ifdepositsofdirtarevisibleontheoatswitchesthenthey
should be cleaned. After cleaning, the pump should be rinsed out with clear water and a number of automatic
pumping cycles carried out.

10 Installation and Operating Instructions (Original Instructions)
Light Wastewater Pump Type ABS MF 154 - 804.
Submersible Grinder Pump Type ABS Piranha 08 and 09

Installation and Operating Instructions (Original Instructions) 11
Light Wastewater Pump Type ABS MF 154 - 804.
Submersible Grinder Pump Type ABS Piranha 08 and 09

Sulzer Pump Solutions Ireland Ltd. Clonard Road, Wexford, Ireland
Tel. [phone] Fax [phone]. www.sulzer.com