Sumak ST-66164V User manual

INSTRUCTION MANUAL
ITEM NO.: ST-66164V
AIR HYDRAULIC RIVETER
ST-66164V-I-2109B-C1

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Contents
TOOL SPECIFICATION.................................................................................... 2
GENERAL DESCRIPTION ............................................................................... 3
SAFETY INSTRUCTIONS ................................................................................ 4
OPERATION INSTRUCTIONS ........................................................................ 5
MAINTENANCE ................................................................................................. 7
TROUBLESHOOTING ...................................................................................... 8
INCHES PART LIST FOR ST-66164V TOOL ................................................. 9
List of Figures
FIG. 1 CCP-190A RIVET-PULL TOOL........................................................3
FIG. 2 DETAIL ILLUSTRATION OF CHANGE THE NOSEPIECE, JAW,
AND JAW PUSHER. ............................................................................4
FIG. 3 DETAIL ILLUSTRATION OF SUCTION ADJUSTMENT AND
CLEAN UP THE SAFETY CAP. ..........................................................5
FIG. 4 DETAIL ILLUSTRATION OF OIL TANK PLUG. .............................7
FIG. 5 COMPONENTS OF 679 RIVET-PULL TOOL........................9

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TOOL SPECIFICATIONS
Technical Data
Model Of Tool…………………………..……… 679
Dimensions……………………………………...
(Length X Height X Width)
11.6” X 9.84” X 3.79”
(290mm X 250mm X 96.5mm)
Weight…………………………..........……….... 3.26 lbs [1.48 Kgs]
Air Inlet………………………………………… 1/4” NPT
Recommended Operating Pressure………...… 85 to 95 psi [6 to 6.7 kg/cm2]
Air Consumption………………...…. 4CFM
Pulling Load………………….…… 2000lbs. @ 85psi
Max. Stroke………………………………..…… 0.59 in [15 mm]
Rivet Nut Size……………………………...…… 3/16” ,5/32”,1/8”,3/32”
DANGER
WARNING
NOTE
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
will result in death or serious injury.
Alerts the operator to useful information.

TRIGGER
TOOL BODY
HOOK
SPENT MANDREL BOTTLE
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NOSEPIECE
GENERAL DESCRIPTION
The 679 Rivet-Pull Tool illustrated in Fig. 1 with its pneumatic
hydraulic system provides an efficient, lightweight, powerful, and quiet tool for
rivet nut installation. It is designed to provide long life and trouble free services.
Fig. 1 679 Rivet-Pull Tool
FEATURES
 Heavy-duty use.
 Lightweight rivet-pull tool.
 High efficient, powerful and quiet installation tool.
 Easy maintenance and operation.
SHUTOFF VALVE

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SAFETY INSTRUCTIONS
DANGER

Read this manual and understand all safety
instructions before operating the tool. If you have any
questions, please contact our authorized
representatives.

Never allow the use of flammable gases (oxygen) as a
power source for
the tool. Use filtered, lubricated, and
regulated compressed air only.

Never use gasoline or other flammable liquids to
clean the tool. Vapors in the tool can be ignited
by a
spark and cause the tool to explode.
Do not exceed maximum permissible oper
ating
pressure of the tool (95 psig or 6.55 bars).

Disconnect the tool from air supply before servicing,
adjusting, and during non-operation.
WARNING

At the workplace, always wear protective equipment
such as Z87.1 safety glasses, hearing protection an
d
head protection.

Repairing and cleaning operations must be done when
the tool is not fed.

37 38
39
40 41
63
39
53
42
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Step a
Step c
Step b
Step d
71.5
OPERATION INSTRUCTIONS
A. To prepare 679
1. Following the steps below to install the desired nosepiece:
a. Loosen and remove the nosepiece (Index 37 in Figs. 2 & 5), then
set up
the desired nosepiece (Index 37~37-2 in Figs. 2 & 5) on frame head
as
shown in Fig. 2;
b. Loosen and remove the frame head (Index 38 in Figs. 2 & 5)
from the
oil cylinder body (Index 53 in Figs. 2 & 5) as shown in Fig. 2;
c. Loosen and remove the jaw housing (Index 39 in Figs. 2 & 5)
from the
jaw housing coupler (Index 42 in Figs. 2 & 5) as shown in Fig. 2;
d. Take out the jaw and jaw pusher (Index 40, 41, in Figs. 2 &
5), then
change on the matching the jaw and jaw pusher.
e. Then assemble the jaw housing and adjust it’
s length to match the
spanner gauge (Index 63 in Figs. 2 & 5) as shown in Fig. 2;
f. Then assemble the
frame head and lock it with the corresponding ring
nut loosen before.
Fig. 2 Detail illustration of change the nosepiece, jaw, and jaw pusher.

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B. To operate 679
a. Open the shutoff valve, let the air enter the 679 rivet-pull tool.
※When use the 679 rivet-pull tool, the shutoff valve must be
in the open state, otherwise there was no suction to inhale the rivet.
b. Is it make suction switch is it control suction to come, anticlockwise
direction it is heavy for suction to, the clockwise suction is diminished
to fasten, can close the suction(Index 48 in Figs.3 & 5)
c.
Put in the matching rivet into the nosepiece, then pressing the trigger to
pulls and discharge the rivet’s rod into the spent mandrel bottle.
d. When the spent mandrel bottle is filled with rivet’
s rod, then pulls out
the mandrel bottle adapter
(Index 61 in Figs.3 & 5) and pours out all of
them.
e. After clean all of junk, plug the mandrel bottle adapter into the s
pent
mandrel bottle. Then follow the normal operating step to use it.
when to pull the Ø2.4 rivets, It is greatest to transfer the suction switch
Fig. 3 Detail illustration of open the suction and clean up the spent
mandrel bottle.
48
TURN ON
TURN OFF
Trigger
Shoutoff Valve
Open
Close
61

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Fig. 4 ADD OIL.
Maintenance
The maintenance required when the tool of: 679 pulling strength diminish , it is only
Necessary to add
ISO VG46 oil or DEXRON III, the operation steps as below:
1. Unscrew and remove the front head(Index 38)turn the tool upside down and well fixed ,then
Use spanner remove No.1 parts
2. Remove No.7 parts.
3. Take the oil pot fill the oil up to top of No.16 parts, installed No.7 parts press up and down
Twice, get the No.7 out, refill the oil reach the top of No.16.
4. Lubricate all connected O- ring.Area by grease,No.7 insert it.
5. .Screw on No.1
1
7
1
16
18
oil
71.5

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TROUBLESHOOTING
Stop using the tool immediately if any of the following problems occur. Any
repairs or replacements must be
done by a qualified person or an authorized
service center only.
PROBLEM CAUSE REMEDY
Rivet jammed
Wrong size rivet.
The differen
t rivets need to change the compared
nosepiece, jaw and jaw pusher. Please read the
operation instruction, and check the rivet’
s size
again, see Fig. 2
H
ad some filings jam
in the 39 part’s internal.
Using the adjustable wrench or 62 part to dismantle
th
e part 38, then using the 19mm spanner to
dismantle the part 39.
Use hairbrush and airbrush
to clean out filing;
then smear the oil on them.
L
ock back the 38 and 39 part, see the F
ig
. 2
d
.
Had some filings stick
on the 37 part’s top.
When you pull the aluminum rivet, it is happened
frequently.
U
se the sharp thing to cancel the
stuck
filing.
No suction
The shutoff valve was
not open. Please see the Fig-3.
Air leaking. Damaged o-rings. O-rings need to be replaced.
Loose screws. Screws need to be tightened.
Frame Head
(38) out of
order.
Parts (16) (18) are
damaged or
deformed. New parts (16)(18) need to be replaced.
Tool runs slow
or has loss of
power.
Air feeding tube
loose. Re-install and tighten the tube.
Exhaust port in cap is
blocked. Exhaust port(20) needs to be cleaned.
Operating pressure is
too low. Increase the operating pressure to 85-95psi.
ADVICE
1. Clean out the parts 38~42, and smear the oil in every 500 times’operated.
2. Advise you to change the parts 40~43 in every 20000 times, when to pull the 3/16”
stainless steel rivets.
3. The part 59(spent mandrel bottle) need to clean out, when it filled 35 rivets’ residues.

SUMAKE PNEUMATIC TOOLS
3/16"(4.8mm) Air Hydraulic Riveter
(Vacuum Type)
ST-66164V
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
Specification:
Riveting Capacity 3/32”, 1/8”, 5/32”, 3/16”
(2.4mm, 3.2mm, 4.0mm, 4.8mm)
Stroke Length 0.59” (15 mm)
Traction Power 2000 lbs (908 kg)
Overall Length 9-3/4” (250mm)
Air Consumption 9 CFM (255 L/min)
Air Inlet (PT) 1/4” (6.35 mm)
Air Hose (I.D.) 3/8” (10 mm)
Air Pressure 90 psi (6.3 bar)
Net Weight 3.2 lbs (1.45 kg)
Noise and Vibration:
Vibration
EN ISO 20643 Noise
EN ISO 15744 Remark
Sound Pressure Level
No load: 72.8 dB(A)
Load:
< 2.5 m/s²Sound power level
No load: 83.8 dB(A)
Uncertainty
K= 1.5 m/s²Uncertainty
K= 3dB
Please always
wear ear
protector at
environment
noise level >
80 dB(A) due
to risk of
impaired
hearing!
ST-66164V-S-1605C-C1F