Sumak ST-66164V User manual

INSTRUCTION MANUAL
ITEM NO.: ST-66164V
AIR HYDRAULIC RIVETER
ST-66164V-I-2109B-C1

-1-
Contents
TOOL SPECIFICATION.................................................................................... 2
GENERAL DESCRIPTION ............................................................................... 3
SAFETY INSTRUCTIONS ................................................................................ 4
OPERATION INSTRUCTIONS ........................................................................ 5
MAINTENANCE ................................................................................................. 7
TROUBLESHOOTING ...................................................................................... 8
INCHES PART LIST FOR ST-66164V TOOL ................................................. 9
List of Figures
FIG. 1 CCP-190A RIVET-PULL TOOL........................................................3
FIG. 2 DETAIL ILLUSTRATION OF CHANGE THE NOSEPIECE, JAW,
AND JAW PUSHER. ............................................................................4
FIG. 3 DETAIL ILLUSTRATION OF SUCTION ADJUSTMENT AND
CLEAN UP THE SAFETY CAP. ..........................................................5
FIG. 4 DETAIL ILLUSTRATION OF OIL TANK PLUG. .............................7
FIG. 5 COMPONENTS OF 679 RIVET-PULL TOOL........................9

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TOOL SPECIFICATIONS
Technical Data
Model Of Tool…………………………..……… 679
Dimensions……………………………………...
(Length X Height X Width)
11.6” X 9.84” X 3.79”
(290mm X 250mm X 96.5mm)
Weight…………………………..........……….... 3.26 lbs [1.48 Kgs]
Air Inlet………………………………………… 1/4” NPT
Recommended Operating Pressure………...… 85 to 95 psi [6 to 6.7 kg/cm2]
Air Consumption………………...…. 4CFM
Pulling Load………………….…… 2000lbs. @ 85psi
Max. Stroke………………………………..…… 0.59 in [15 mm]
Rivet Nut Size……………………………...…… 3/16” ,5/32”,1/8”,3/32”
DANGER
WARNING
NOTE
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
will result in death or serious injury.
Alerts the operator to useful information.

TRIGGER
TOOL BODY
HOOK
SPENT MANDREL BOTTLE
-3-
NOSEPIECE
GENERAL DESCRIPTION
The 679 Rivet-Pull Tool illustrated in Fig. 1 with its pneumatic
hydraulic system provides an efficient, lightweight, powerful, and quiet tool for
rivet nut installation. It is designed to provide long life and trouble free services.
Fig. 1 679 Rivet-Pull Tool
FEATURES
Heavy-duty use.
Lightweight rivet-pull tool.
High efficient, powerful and quiet installation tool.
Easy maintenance and operation.
SHUTOFF VALVE

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SAFETY INSTRUCTIONS
DANGER
Read this manual and understand all safety
instructions before operating the tool. If you have any
questions, please contact our authorized
representatives.
Never allow the use of flammable gases (oxygen) as a
power source for
the tool. Use filtered, lubricated, and
regulated compressed air only.
Never use gasoline or other flammable liquids to
clean the tool. Vapors in the tool can be ignited
by a
spark and cause the tool to explode.
Do not exceed maximum permissible oper
ating
pressure of the tool (95 psig or 6.55 bars).
Disconnect the tool from air supply before servicing,
adjusting, and during non-operation.
WARNING
At the workplace, always wear protective equipment
such as Z87.1 safety glasses, hearing protection an
d
head protection.
Repairing and cleaning operations must be done when
the tool is not fed.

37 38
39
40 41
63
39
53
42
-5-
Step a
Step c
Step b
Step d
71.5
OPERATION INSTRUCTIONS
A. To prepare 679
1. Following the steps below to install the desired nosepiece:
a. Loosen and remove the nosepiece (Index 37 in Figs. 2 & 5), then
set up
the desired nosepiece (Index 37~37-2 in Figs. 2 & 5) on frame head
as
shown in Fig. 2;
b. Loosen and remove the frame head (Index 38 in Figs. 2 & 5)
from the
oil cylinder body (Index 53 in Figs. 2 & 5) as shown in Fig. 2;
c. Loosen and remove the jaw housing (Index 39 in Figs. 2 & 5)
from the
jaw housing coupler (Index 42 in Figs. 2 & 5) as shown in Fig. 2;
d. Take out the jaw and jaw pusher (Index 40, 41, in Figs. 2 &
5), then
change on the matching the jaw and jaw pusher.
e. Then assemble the jaw housing and adjust it’
s length to match the
spanner gauge (Index 63 in Figs. 2 & 5) as shown in Fig. 2;
f. Then assemble the
frame head and lock it with the corresponding ring
nut loosen before.
Fig. 2 Detail illustration of change the nosepiece, jaw, and jaw pusher.

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B. To operate 679
a. Open the shutoff valve, let the air enter the 679 rivet-pull tool.
※When use the 679 rivet-pull tool, the shutoff valve must be
in the open state, otherwise there was no suction to inhale the rivet.
b. Is it make suction switch is it control suction to come, anticlockwise
direction it is heavy for suction to, the clockwise suction is diminished
to fasten, can close the suction(Index 48 in Figs.3 & 5)
c.
Put in the matching rivet into the nosepiece, then pressing the trigger to
pulls and discharge the rivet’s rod into the spent mandrel bottle.
d. When the spent mandrel bottle is filled with rivet’
s rod, then pulls out
the mandrel bottle adapter
(Index 61 in Figs.3 & 5) and pours out all of
them.
e. After clean all of junk, plug the mandrel bottle adapter into the s
pent
mandrel bottle. Then follow the normal operating step to use it.
when to pull the Ø2.4 rivets, It is greatest to transfer the suction switch
Fig. 3 Detail illustration of open the suction and clean up the spent
mandrel bottle.
48
TURN ON
TURN OFF
Trigger
Shoutoff Valve
Open
Close
61

-7-
Fig. 4 ADD OIL.
Maintenance
The maintenance required when the tool of: 679 pulling strength diminish , it is only
Necessary to add
ISO VG46 oil or DEXRON III, the operation steps as below:
1. Unscrew and remove the front head(Index 38)turn the tool upside down and well fixed ,then
Use spanner remove No.1 parts
2. Remove No.7 parts.
3. Take the oil pot fill the oil up to top of No.16 parts, installed No.7 parts press up and down
Twice, get the No.7 out, refill the oil reach the top of No.16.
4. Lubricate all connected O- ring.Area by grease,No.7 insert it.
5. .Screw on No.1
1
7
1
16
18
oil
71.5

-8-
TROUBLESHOOTING
Stop using the tool immediately if any of the following problems occur. Any
repairs or replacements must be
done by a qualified person or an authorized
service center only.
PROBLEM CAUSE REMEDY
Rivet jammed
Wrong size rivet.
The differen
t rivets need to change the compared
nosepiece, jaw and jaw pusher. Please read the
operation instruction, and check the rivet’
s size
again, see Fig. 2
H
ad some filings jam
in the 39 part’s internal.
Using the adjustable wrench or 62 part to dismantle
th
e part 38, then using the 19mm spanner to
dismantle the part 39.
Use hairbrush and airbrush
to clean out filing;
then smear the oil on them.
L
ock back the 38 and 39 part, see the F
ig
. 2
d
.
Had some filings stick
on the 37 part’s top.
When you pull the aluminum rivet, it is happened
frequently.
U
se the sharp thing to cancel the
stuck
filing.
No suction
The shutoff valve was
not open. Please see the Fig-3.
Air leaking. Damaged o-rings. O-rings need to be replaced.
Loose screws. Screws need to be tightened.
Frame Head
(38) out of
order.
Parts (16) (18) are
damaged or
deformed. New parts (16)(18) need to be replaced.
Tool runs slow
or has loss of
power.
Air feeding tube
loose. Re-install and tighten the tube.
Exhaust port in cap is
blocked. Exhaust port(20) needs to be cleaned.
Operating pressure is
too low. Increase the operating pressure to 85-95psi.
ADVICE
1. Clean out the parts 38~42, and smear the oil in every 500 times’operated.
2. Advise you to change the parts 40~43 in every 20000 times, when to pull the 3/16”
stainless steel rivets.
3. The part 59(spent mandrel bottle) need to clean out, when it filled 35 rivets’ residues.

SUMAKE PNEUMATIC TOOLS
3/16"(4.8mm) Air Hydraulic Riveter
(Vacuum Type)
ST-66164V
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
Specification:
Riveting Capacity 3/32”, 1/8”, 5/32”, 3/16”
(2.4mm, 3.2mm, 4.0mm, 4.8mm)
Stroke Length 0.59” (15 mm)
Traction Power 2000 lbs (908 kg)
Overall Length 9-3/4” (250mm)
Air Consumption 9 CFM (255 L/min)
Air Inlet (PT) 1/4” (6.35 mm)
Air Hose (I.D.) 3/8” (10 mm)
Air Pressure 90 psi (6.3 bar)
Net Weight 3.2 lbs (1.45 kg)
Noise and Vibration:
Vibration
EN ISO 20643 Noise
EN ISO 15744 Remark
Sound Pressure Level
No load: 72.8 dB(A)
Load:
< 2.5 m/s²Sound power level
No load: 83.8 dB(A)
Uncertainty
K= 1.5 m/s²Uncertainty
K= 3dB
Please always
wear ear
protector at
environment
noise level >
80 dB(A) due
to risk of
impaired
hearing!
ST-66164V-S-1605C-C1F

ST-66164V
ST-66164V-P-2306C-C1
3/16"(4.8MM) AIR HYDRAULIC RIVETER

ST-66164V
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 66164V-01 Cylinder Cap 1 37-1 66164V-37-1 Nosepiece 5/32" (Φ4.0) 1
2 66164V-02 Rubber Botton 1 37-2 66164V-37-2 Nosepiece 1/8" (Φ3.2mm) 1
3 66164V-03 Air Cylinder Body 1 37-3 66164V-37-3 Nosepiece 3/32" (Φ2.4mm) 1
4 66164V-04 O-Ring 1 38 66164V-38 Frame Head 1
5 66164V-05 Crash Washer 1 39 66164V-39 Jaw Housing 1
6 66164V-06 Washer 1 40 66164V-40 Jaw 3
7 66164V-07 Air Piston 1 41A 66164V-41A Jaw Pusher 1
8 66164V-08 O-Ring 1 42 66164V-42 Jaw Housing Coupler 1
9 66164V-09 O-Ring 2 43 66164V-43 Spring 1
10 66164V-10 O-Ring 1 44 66164V-44 O-Ring 1
12 66164V-12 O-Ring 1 45 66164V-45 Case Washer 1
13 66164V-13 Tube 1 46 66164V-46 Case Lock Nut 1
14 66164V-14 Rod 1 47 66164V-47 Seal 1
15 66164V-15 Stem Nut 1 48 66164V-48 O-Ring 1
16 66164V-16 Seal 1 49 66164V-49 Oil Seal Washer 1
18 66164V-18 O-Ring 1 50 66164V-50 Hexagon Socket Screw 1
19 66164V-19 Stem 1 51 66164V-51 Hook 1
20 66164V-20 Muffler 1 52 66164V-52 O-Ring 1
21 66164V-21 Pad 1 53 66164V-53 Oil Cylinder Body 1
22 66164V-22 O-Ring 4 54A 66164V-54A Piston Rod II 1
23 66164V-23 Cage 4 56 66164V-56 Spring 1
24 66164V-24 Spring 1 57A 66164V-57A Seal 1
25 66164V-25 Valve 1 58 66164V-58 Rotary Valve 1
26 66164V-26 Valve Cap 1 59 66164V-59 Spent Mandrel Bottle 1
27 66164V-27 Retaining Ring 1 60 66164V-60 O-Ring 1
28 66164V-28 Valve Piston 1 61 66164V-61 Manderl Bottle Adapter 1
29 66164V-29 Handle Body 1 61-1 66164V-61-1 Silencer 1
30 66164V-30 O-Ring 1 62 66164V-62 Spanner 1
31 66164V-31 Trigger Insert 1 63 66164V-63 Spanner Gauge 1
32 66164V-32 Trigger Head 1 64 66164V-64 Oil Can 1
33 66164V-33 Trigger 1 65 66164V-65 Shoutoff Valve 1
34 66164V-34 Spring Pin 1 66 66164V-66 O-Ring 4
35 66164V-35 O-Ring 1 67 66164V-67 O-Ring 1
36 66164V-36 O-Ring 1 68 66164V-68 Cushion 1
37 66164V-37 Nosepiece 3/16" (Φ4.8mm) 169 66164V-69 O-Ring 2
ST-66164V-P-2306C-C1
3/16"(4.8MM) AIR HYDRAULIC RIVETER

EC DECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment:3/16"(4.8MM) AIR HYDRAULIC RIVETER (VACUUM TYPE)
Model/ Serial No.:ST-66164V
to which this declaration applies, complies with these normative documents:
Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
EN ISO 12100: 2010
EN ISO 11148-1:2011
Name and Signature/Position Date and Place
2022/12/1
Mike Su –Managing Director Taipei, Taiwan
ST-66164V-D-2306C-C1F

RIVETER
Original instructions
SUMAKE Industrial Co. Ltd.

1
Read all these safety instructions before operating this product and save these instructions.
The tool has been manufactured in conformity with the instruction of EU machine directive. The EU mark will be considered void in the event
of inexpert repairs, the use of non-original parts and in case of non-observance of the safety instructions in the user’s manual.
Possible direct or indirect consequential damages are not the responsibility of SUMAKE Industrial co., Ltd.
General safety rules:
1. Watch the tool at all times when in use.
2. People under the influence of alcohol or drugs are not allowed to use, repair or maintain the tool.
3. Keep unqualified persons, children, etc. away from the tool.
4. Keep work area clean and with sufficient daylight or artificial lighting. The work area on which the machine is used must be cleaned up.
Disorder is a potential cause of accidents.
5. Danger of explosion. Never use oxygen and combustible gas as an air supply for the tool which many be ignited by spark and cause fire
or explosion.
6. Never use gasoline or other flammable liquids to clean the tool.
7. Do not use air tools in potentially explosive atmospheres such as in the presence of flammable liquids, cleaning solvents, fluid energy or
stored gases.
8. Do not expose air tools to rain. Do not use air tools in damp or wet locations.
9. When a fault or failure is detected, the tool must immediately be disconnected from the air supply and returned for repair.
10. It is not permitted to modify the tool in any way.
11. When not in use, keep tools in a dry place, either locked up or in a high place, out of the reach of children.
12. Do not force small air tools to do the job of a heavy –duty task. Do not use air tool for purpose of which was not intended.
13. Wear suitable ear protection at environment noise level >80dB(A) and safety spectacles when using the tool. Always wear approved
safety goggles if work in dusty. This also applies to other persons in the nearby vicinity.
14. Do not wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and non-skid foot wear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
15. Keep proper footing and balance at all times.
16. Use clamps or a vice to hold work-piece. It is safer than using your hand and free both hands to operate the air tool.
17. When not use, before performing service or changing accessories, please disconnect tool from air compressor.
18. Do not carry plugged in air tool with your finger on the switch trigger. Be sure switch is in the “OFF” position when connecting to air
supply.
19. Watch what you are doing. Use common sense, even unsafe situation or unbalanced positions, particularly when you are tired.
20. Air powered tools can vibrate in use. Vibration, repetitive motions or uncomfortable positions may be harmful to your hands or arms.
Stop using any tool if discomfort, tingling feeling or pain occurs. Seek medical advice before resuming use.
21. Multiple hazards. Read and understand the safety instructions before installing, operating, repairing, maintaining, changing accessories
on, or working near the power tool. Failure to do so can result in serious bodily injury.
22. Only qualified and trained operators should install, adjust or use the power tool.
23. Do not modify this power tool. Modifications may reduce the effectiveness of safety measures and increase the risks to the operator.
24. Do not discard the safety instructions –give them to the operator.
25. Do not use the power tool if it has been damaged.
26. Tools shall be inspected periodically to verify the ratings and markings required by this document are legibly marked on the tool. The
employer/user shall contact the manufacturer to obtain replacement marking labels when necessary.
Safety precautions for projectile hazards
1. Disconnect the power tool from the energy source when changing inserted tool or accessories.
2. Failure of the work piece, or accessories, or even of the inserted tool itself may generate high velocity projectiles.
3. Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should be assessed for each
use.
4. The risks to others should also be assessed at this time.
5. Ensure that the work piece is securely fixed.
6. Check that the protection against ejection of fastener and/or stem is in place and is operative.
7. Warn against the possible forcible ejection of installation mandrels from the front of the power tool.
Safety precautions for operating hazards
1. Use of the tool may expose the operator’s hands to hazards including crushing, impacts, cuts and abrasions and heat. Wear suitable
gloves to protect hands.
2. Operators and maintenance personnel must be physically able to handle the bulk, weight and power of the tool.
3. Hold the tool correctly: be ready to counteract normal or sudden movements –have both hands available.
4. Maintain a balanced body position and secure footing.
5. Release the start and stop device in the case of an interruption of the energy supply.
6. Use only lubricants recommended by the manufacturer.
7. That unsuitable postures may not allow counteracting of normal or unexpected movement of the tool.
8. If the power tool is fixed to suspension device make sure that the fixation is secure.
9. Risk of crushing if nose equipment is not fitted.

2
Safety precautions for repetitive motions hazards
1. When using a power tool, the operator may experience discomfort in the hands, arms, shoulders, neck, or other parts of the body.
2. While using a power tool, the operator should adopt a comfortable posture. Maintain secure footing and avoid awkward or off-balanced
postures. The operator should change the posture during extended tasks which may help avoid discomfort and fatigue.
3. If the operator experience symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning
sensation or stiffness, these warning signs should not be ignored. The operator should tell the employer and consult a qualified health
professional.
Safety precautions for accessory hazards
1. Disconnect power tool from energy supply before changing the inserted tool or accessory.
2. Only use sizes and types of accessories and consumables that are recommended by the power tool manufacturer.
Safety precautions for workplace hazards
1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and also of trip hazards
caused by the air line or hydraulic hose.
2. Proceed with care in unfamiliar surroundings. Hidden hazards may exist, such as electricity or other utility lines.
3. This power tool is not intended for use in potentially explosive atmospheres and is not insulated from coming into contact with electric
power.
4. Make sure there are no electrical cables, gas pipes etc. that could cause a hazard if damaged by use of the tool.
Safety precautions for dust and fume hazards
1. Dusts and fumes generated when using power tools can cause ill health (for example: cancer, birth defects, asthma and/or dermatitis);
risk assessment of these hazards and implementation of appropriate controls of is essential.
2. Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust.
3. Operate and maintain the power tool as recommended in these instructions, to minimise dust or fume emissions.
4. Direct the exhaust so as to minimise disturbance of dust in a dust filled environment
5. Where dusts or fumes are created, the priority shall be to control them at the point of emission.
6. All integral features or accessories for the collection, extraction or suppression of airborne dust or fumes should be correctly used and
maintained in accordance with the manufacturer’s instructions.
7. Use respiratory protection as instructed by your employer or as required by occupational health and safety regulations.
Safety precautions for noise hazards
1. Unprotected exposure to high noise levels can cause permanent, disabling, hearing loss and other problems such as tinnitus (ringing,
buzzing, whistling or humming in the ears).
2. Risk assessment of these hazards and implementation of appropriate controls of is essential.
3. Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from ‘ringing’.
4. Use hearing protection as instructed by your employer or as required by occupational health and safety regulations.
5. Operate and maintain the power tool as recommended in these instructions, to prevent an unnecessary increase in noise.
6. If the tool has a silencer, always ensure it is in place and in good working order when the tool is operating.
7. Select, maintain and replace the consumable/inserted tool as recommended in these instructions, to prevent an unnecessary increase in
noise.
Safety precautions for vibration hazards
1. Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.
2. Wear warm clothing when working in cold conditions and keep your hands warm and dry.
3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using the assembly power tool for
non-threaded mechanical fasteners, tell your employer and consult a physician.
4. Support the weight of the tool in a stand, tensioner or balancer, because the operator can then use a lighter grip to support the tool.
Additional safety instructions for pneumatic power tools
1. Always shut off air supply, drain hose of air pressure and disconnect tool from air supply when not in use, before changing accessories or
when making repairs.
2. Never direct air at yourself or anyone else.
3. Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings.
4. Cold air shall be directed away from the hands.
5. Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whipcheck safety cables shall be used to
safeguard against possible hose-to-tool and hose-and-hose connection failure.
6. Do not exceed the maximum air pressure stated on the tool.
7. Never carry an air tool by the hose.
Specific safety instructions
Warnings shall be given about any specific or unusual hazards associated with the use of the power tool. Such warnings shall indicate the
nature of the hazard, the risk of injury and the avoidance action to take.

3
General preparation and connection:
1. Before connecting the air hose, apply 4 to 5 drops of SAE 10W-20 (ISO Viscosity Grade 46/32) Hydraulic Oil at the air inlet. Also, every
3 to 4 hours of operation, oiling is necessary. Twist Teflon thread tape to ensure a proper seal air inlet. Then tighten the air coupler into
air tool.
2. The supplied compressed air must be clean and dry, with the appropriate oil mist. Use an air treatment unit; filter, regulator and
lubricator.
3. Please refer Fig.1 illustration shows the correct mode of connection to the air supply system which will increase the efficiency and useful
life of the tool.
4. The quick connect coupling and hose must have sufficient air flow capacity. We recommend an air hose with a diameter of 10mm (3/8”).
5. To ensure a good performance. The operation pressure at the compressed air inlet should not exceed 6.3bar (90psi) (unless indicated
otherwise). Higher operating pressures may cause damaged or excessive wear. Operating pressures below 5.3bar may cause pressure
or power loss.
Risk of injury
1. Compressed air can inflict serious injuries. Therefore never point the air hose at another person or yourself.
2. Shut –off the air supply and disconnect the tool in case:
➢You want to change or replace accessories.
➢You want to clean, repair or maintain the tool.
➢The tool is not going to use for some times.
3. Check compressed air hose before use. If it is damaged, broken, torn, or deformed, the hose is not to be connected to the tool.
4. Always check the pneumatic couplings before using the tool. If they show signs of damage, fracture, cracking or excessive corrosion,
the respective tool or the air hose is not to be used.
5. Use only qualified adapters and connectors, In case of wear they are to be replaced immediately.
6. Only use air pipes that are fit for the use at maximum pressure.
Maintenance instruction:
1. Dry the filter (fig1) and the air inlet of the tool.
2. Lubricate the quick connect coupling to prevent blocking.
3. Air tool require lubrication throughout the life of the tool. The air motor and bearing uses compressed air to start the tool. The moisture in
compressed air will rust the air motor; you must lubricate the motor daily.
4. Avoid storing the tool in a location subject to high humidity. If the tool is left as it is used, the residual moisture inside the tool can cause
rust.
5. Before storage, lubricate tool and run it for a few seconds.
6. Regular inspection of spindles, threads, and clamping devices in respect of wear and tolerances for location of abrasive products.
7. If the tool is too seriously damage to be used anymore, recycle raw material instead of disposing as waste. The machine, accessories
and packaging should be sorted for environmental-friendly recycling. Check with your local authority or retailer for recycling advice.
8. Keep Safety Cap free of spent mandrels.
9. Insure that jaws are clean and free of metal shavings, dirt and oil.
10. Keep oil at optimum level. With use of tool there may be a gradual loss of oil. When you notice a reduction in the stroke, you need to
add a small amount of oil.
RIVETER-I-201212A
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