Sumitomo Drive Technologies DeviceNet HF-520 Series User manual

PROFIBUS-DP
Inverter HF-520 Option
Installation Manual
Type: SI-P3/V-H
Manual
NOTICE
1. Make sure that this installation manual is delivered to
the end user of inverter unit.
2. Read this manual before installing or operating the
inverter unit, and store it in a safe place for
reference.
No.DM2309E-1

2
Copyright © 2015 Sumitomo Heavy Industries, LTD.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying,
recording, or otherwise, without the prior written permission of Sumitomo. No patent
liability is assumed with respect to the use of the information contained herein. Moreover,
because Sumitomo is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice. Every precaution
has been taken in the preparation of this manual. Nevertheless, Sumitomo assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting
from the use of the information contained in this publication.

3
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 PROFIBUS-DP OPTION COMPONENTS . . . . . . . . . . . . . 12
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . .17
6 PROFIBUS-DP OPTION DRIVE PARAMETERS . . . . . . . 26
7 PROFIBUS-DP OPTION DATA AND I/O MAPS. . . . . . . .28
8 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
10 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4
1 Preface and Safety
1 Preface and Safety
Sumitomo manufactures products used as components in a wide variety of industrial
systems and equipment. The selection and application of Sumitomo products remain the
responsibility of the equipment manufacturer or end user. Sumitomo accepts no
responsibility for the way its products are incorporated into the final system design. Under
no circumstances should any Sumitomo product be incorporated into any product or design
as the exclusive or sole safety control. Without exception, all controls should be designed to
detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Sumitomo must be supplied to the end
user with appropriate warnings and instructions as to the safe use and operation of that part.
Any warnings provided by Sumitomo must be promptly provided to the end user. Sumitomo
offers an express warranty only as to the quality of its products in conforming to standards
and specifications published in the Sumitomo manual. NO OTHER WARRANTY,
EXPRESSED OR IMPLIED, IS OFFERED. Sumitomo assumes no liability for any
personal injury, property damage, losses, or claims arising from misapplication of its
products.

1 Preface and Safety
5
◆Applicable Documentation
The following manuals are available for the PROFIBUS-DP Option:
Option Unit
Inverter
HF-520 Series Option
PROFIBUS-DP
Installation Manual
Manual No.: DM2309E
(this book)
Read this manual first.
The installation manual is packaged with the
PROFIBUS-DP Option and contains a basic overview
of wiring, settings, functions, and fault diagnoses.
Inverter
HF-520 Series Option
PROFIBUS-DP
Technical Manual
Manual No.: DM2310E
The technical manual contains detailed information
and command registers.
To obtain the technical manual access these sites:
Japan: http://www.shi.co.jp/ptc/

1 Preface and Safety
6
◆Terms
Note: Indicates a supplement or precaution that does not cause drive damage.
Inverter
HF-520 Technical Manual
Manual No. : DM2302E
This manual describes installation, wiring, operation procedures, functions,
troubleshooting, maintenance, and inspections to perform before operation.
To obtain instruction manuals for Sumitomo products access the site below:
http//www.shi.co.jp/ptc/
HF-520 Operating and Maintenance Manual
Manual No. : DM2301E
This guide is packaged together with the product. It contains basic information
required to install and wire the drive. This guide provides basic programming and
simple set-up and adjustment.
Drive: HF-520 Series
PROFIBUS-DP Option: HF-520 Series Option PROFIBUS-DP (SI-P3/V-H)
STOP
(Hz)
(Hz)
(A)
(V)
FreqReference
FWD/ REV Sel
OutputFreq
OutputCurrent
SelectedMonitor
Monitor
Verify
SetUpGuide
ParameterSet
Auto-Tuning
HF-520
:
:
:
:
:
:
:
:
:
:
Risque de décharge
électrique.
Lire le manuel avant l'installation.
Attendre 5 minutes après la coupurede l'alimentation,
pour permettre la décharge des condensateurs.
Pour répondre aux exigences , s assurer que le
neutre soit relié à la terre, pour la série 400V.
Read manual before installing.
Wait 5 minutes for capacitordischarge after
disconnecting power supply.
Toconform to requirements, make sure
to ground the supply neutral for 400V class.
Risk of electric shock.
WARNING
AVERTISSEMENT

1 Preface and Safety
7
◆Registered Trademarks
• PROFIBUS-DP is a registered trademark of PROFIBUS International.
• Other company names and product names listed in this manual are registered trademarks
of those companies.
◆Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option unit.
The option unit must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE
Indicates an equipment damage message.

1 Preface and Safety
8
■General Safety
General Precautions
• The diagrams in this section may include option units and drives without covers or safety shields to illustrate
details. Be sure to reinstall covers or shields before operating any devices. The option board should be used
according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply
to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be
changed without notice to improve the product and/or the manual.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
NOTICE
Do not modify the drive or option circuitry.
Failure to comply could result in damage to the drive or option and will void warranty.
SUMITOMO is not responsible for any modification of the product made by the user.
This product must not be modified.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the option unit.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.

1 Preface and Safety
9
■Option Unit Label Warnings
Warning information is displayed on the option unit as shown in the figure below. Follow all
warnings and safety instructions when using the product.
Figure 1
Figure 1 Warning Labels
■Warning Contents
Warning
information
AVERTISSEMENT
Lire le manuel avant l'installation.
Attendre 5 minutes apres la coupure de l'alimentation,
pour permettre la decharge des condensateurs.
Pour repondre aux exigences , s assurer que le
neutre soit relie a la terre, pour la serie 400V.
WARNING
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to ࠉrequirements, make sure
to ground the supply neutral for 400V class.
Risk of electric shock.
Risque de decharge
electrique.
AVERTISSEMENT
Lire le manuel avant l'installation.
Attendre 5 minutes apres la coupure de l'alimentation,
pour permettre la decharge des condensateurs.
Pour repondre aux exigences , s assurer que le
neutre soit relie a la terre, pour la serie 400V.
WARNING
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to ޓrequirements, make sure
to ground the supply neutral for 400V class.
Risk of electric shock.
Risque de decharge
electrique.

10
2 Product Overview
2 Product Overview
◆About This Product
PROFIBUS is an open digital communication system supporting a wide range of fast, time-
critical applications.
PROFIBUS-DP (Decentral Periphery) is one of the three PROFIBUS variants. DP is
dedicated to fast data communication between systems and peripherals at a field level. This
PROFIBUS-DP Option connects a drive to a field network using the PROFIBUS-DP
protocol.
PROFIBUS-DP is included into the European Fieldbus Standard EN 50170.
The network is primarily used in process and factory automation.
By installing the PROFIBUS-DP Option to a drive, it is possible to do the following from a
PROFIBUS-DP master device:
• operate the drive
• monitor the operation status of the drive
• change parameter settings

11
3 Receiving
3 Receiving
Please perform the following tasks after receiving the PROFIBUS-DP Option:
• Inspect the PROFIBUS-DP Option for damage.
• Verify receipt of the correct model by checking the information on the nameplate (see
Figure 2).
• If you receive the wrong model or the PROFIBUS-DP Option does not function properly,
contact your supplier.
◆Contents and Packaging
Table 1 Contents of Package
◆Tool Requirements
Note: Tools required to prepare PROFIBUS cables for wiring are not listed in this manual.
Description: Option Unit Ground Cables Warning Labels
Installation
Manual
(This book)
_
Quantity: 1411
A Phillips screwdriver (M3, M3.5 to M6 <1>) metric or (#1, #2 <1>) U.S. standard size is required to install the
PROFIBUS-DP Option.
<1> Screw sizes vary by drive capacity. Select a screwdriver that matches the drive capacity.
MANUAL

12
4 PROFIBUS-DP Option Components
4 PROFIBUS-DP Option Components
◆PROFIBUS-DP Option
Figure 2
Figure 2 Option Unit
Note: For details on the LEDs, Refer to PROFIBUS-DP Option LED Display on page 15.
A – LED (Comm: green)
<1> Cables are not connected to the PROFIBUS-DP Option and are packaged separately in the box.
H–Nameplate
B – LED (BF: red) I – Function Earth cable connection
(FE)
C – Option cover J – Mounting clip
D – LED (ERR: red) K – Cable <1>
E – LED (RUN: green) L – Through-hole for cable
F – PROFIBUS-DP PCB M – Communication cable connector
(9-pin D-SUB)
G – Attachment screw hole for
option cover
N – Option board connector
N
J
G
F
J
I
K
L
PROFIBUS-DP with cover removed
Underside
M
SI-P3
FE
AE
DB
C
PROFIBUS-DP with cover attached
H
RUN
ERR
COMM
BF

4 PROFIBUS-DP Option Components
14
◆Communication connector
The drive has a 9 pin D-sub connector for installing the option card. Once installed, the drive
can connect to a PROFIBUS network.
Figure 4
Figure 4 Communication connector location
Table 2 Communication connector (9-pin D-SUB)
PROFIBUS
Connector Pin Signal Description
1 Shield Connected to the metal-shell (no direct FG-connection)
2– –
3 RxD/TxD-P Receive/Transmit data; line B (red)
4 CNTR-P Control signal for repeaters (direction control)
5 DGND Data ground (reference voltage to VP)
6 VP Power supply output for bus termination (for termination resistor)
7– –
8 RxD/TxD-N Receive/Transmit data; line A (green)
9– –
1
5
6
9
Bottom View
7
8
2
3
4

4 PROFIBUS-DP Option Components
15
◆PROFIBUS-DP Option LED Display
Table 3 LED Display
Table 4 Understanding LED Display
LED Display Communication
Status Meaning
Color Status
RUN
(Power) Green
ON Power is on
Power is being properly supplied to PROFIBUS-DP Option,
and PROFIBUS-DP Option has completed its hardware self-
diagnostics check
OFF Power is off
• The drive has no power supply
• PROFIBUS-DP Option and drive are not connected
properly and/or there is no power supplied to the
PROFIBUS-DP Option
• An internal, self-diagnostic error occurred in the
PROFIBUS-DP Option
ERR
(Option Error) Red
ON PROFIBUS-DP
Option error
Self-diagnostics error occurred in the PROFIBUS-DP
Option
Flashing Drive connection
error
Connection error between PROFIBUS-DP Option and drive.
This includes node address setting errors to parameter F6-30
on the drive side
OFF Normal operation Drive and PROFIBUS-DP Option are properly connected
COMM
(Communication
Status)
Green
ON Communication
connected
Normal send/receive between PROFIBUS-DP Option and
PROFIBUS-DP master
OFF No data exchange There is a problem establishing communication between
PROFIBUS-DP Option and the PROFIBUS-DP master
BF
(PROFIBUS-DP
Error)
Red
ON
Waiting for
communication
procedure setting
Communication-related parameters are being set or
initialized by the PROFIBUS-DP master.
Flashing Communication
setting error
Communication parameter error from PROFIBUS-DP
master
OFF Normal operation LED is off once the PROFIBUS-DP master is finished
setting communication-related parameters
LED Communication
Status Possible Cause Solution
RUN ERR COMM BF
×× ××No power
The drive has no power Check all wiring to the drive, then turn
the power on
PROFIBUS-DP Option is
not properly connected to
the drive, and therefore is
not receiving enough
power
• Shut the drive off and check that the
PROFIBUS-DP Option is properly
connected
• Turn the power back on again

4 PROFIBUS-DP Option Components
16
: On / : Flashing / ×: Off
◆Setting Node Address
Set drive parameter F6-30 to a unique node address (Range 0 to 125) on the network.
×××
• Checking
connection with
the drive
• Waiting for data
from the master
• PROFIBUS-DP Option
is reading the node
address or parameter
configuration
• Waiting for initial input
data from master device
–
×××
PROFIBUS-DP
Option Self-
diagnostics error
The PROFIBUS-DP
Option is damaged
Cycle power to the drive. If the LED
status does not change, replace the
PROFIBUS-DP Option
×××
Problem connecting
to the drive
• Problem initializing the
drive and PROFIBUS-
DP Option
• Incorrect node address
• Cycle power to the drive. If the LED
status does not change, replace the
PROFIBUS-DP Option
• Check the node address setting in the
drive (parameter F6-10)
××
Waiting for data
from the master
device
Waiting for data from the
master device
(Set_Parm_Message or
Chk_Cfg_Message)
• Check the network settings in the
master
• Make sure the master device is
operating normally
• Check the terminal resistance settings
on the data line
• Look for any problems with the data
line, or if the connector
• Check that the data lines are properly
connected to the drive
××
Data is incorrect or
PROFIBUS-DP
Option timed out
waiting for data
The communication
procedure in the master is
set incorrectly
• Check the communication procedure
settings in the master
××Sending or receiving
data ––
LED Communication
Status Possible Cause Solution
RUN ERR COMM BF

17
5 Installation Procedure
5 Installation Procedure
◆Section Safety
DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the drive, wait at least five minutes after all indicators are off,
measure the DC bus voltage to confirm safe level, and check for unsafe voltages before
servicing to prevent electric shock. The internal capacitor remains charged even after the
power supply is turned off. The charge indicator LED will extinguish when the DC bus
voltage is below 50 Vdc.
WARNING
Electrical Shock Hazard
Do not remove option board cover while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include option units and drives without covers or safety
shields to show details. Be sure to reinstall covers or shields before operating any devices.
The option board should be used according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of this product.
Do not use damaged wires, place excessive stress on wiring, or damage the wire
insulation.
Failure to comply could result in death or serious injury.

5 Installation Procedure
18
NOTICE
Damage to Equipment
Observe proper electrostatic discharge procedures (ESD) when handling the option
unit, drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off while the drive is outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option
unit and connecting any other devices.
Failure to comply may result in damage to the option unit.

5 Installation Procedure
19
◆Connection Diagram
Figure 5
Figure 5 Connection Diagram
■PROFIBUS-DP Termination
Because the PROFIBUS-DP Option does not have a termination resistor, a termination
resistance must be set using a switch on the 9 pin D-sub connector. Make sure that only the
D-sub connector for the last or end drive in the network has a terminating resistor. If any
other drive on the network has a terminating resistor, communication problems may occur.
Most 9 pin D-sub connectors have a function for disconnecting the output side of the cable.
Use only the input side cable entry when connecting both ends of the network. If the
connector is reversed, then communication will not be possible between devices. Most
connectors have arrows indicating the input and output sides.
Terminating resistors are shown in Figure 6 can only be used. for baud rates below 1.5
Mbps. 1.5 Mbps and higher baud rates require termination with resistors as shown in
Figure 7.
<1> The FE terminal on the PROFIBUS-DP Option is fitted with a ground cable that should be connected to the
ground terminal on the drive.
HF-520
9-pin D-SUB Connector
For the last node on the bus,
turn on the termination resistor switch.
PROFIBUS-DP
Option
RTS
DGND
VP
A-line
B-line
390W 220W 390W
1B
1A
3
8
4
6
5
2B
2A
CN5
FE
<1>
PROFIBUS Cable PROFIBUS Cable Connector
(Red)
(Green)
(Red)
(Green)
(Shell)
To PROFIBUS-DP
Master
To the next slave
(Shell)

5 Installation Procedure
20
Figure 6
Figure 6 PROFIBUS Cable Connection with Termination Resistors
Figure 7
Figure 7 Cable Termination of the PROFIBUS-DP Option Cable to EN50170
(pin numbers for a 9-pin D-sub connector)
Bus termination ON = incoming and outgoing cables not connected.
Bus termination OFF = incoming and outgoing cables connected.
Outgoing Cable
Incoming Cable
9-pin D-sub Connector
OO
O
ON
OFF
Switch
Bus termination
390 Ω
B - Data line
DGND (pin 5)
RxD/TxD-N (pin 8)
RxD/TxD-P (pin 3)
VP (pin 6)
A - Data line
220 Ω
390 Ω
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