Sunbeam PB9800 User manual

PB9800 café series II blender
Issue: A Page 1 of 16
SERVICE MANUAL
PB9800
café series II blender
ISSUE:
DATE: 28/05/2012

PB9800 café series II blender
Issue: A Page 2 of 16
SPARE PARTS LIST
Note: Not all parts are available as spare parts. Please check price list.
Item
Description
Material
QTY
Supplier's
Code
Sunbeam Part
No.
Items 1-2
Pusher assembly
1
PB98001
1
PUSHER ROD HANDLE
PP 6524 ( E31765 Basell)
1
2
PUSHER ROD CORE
PP 6524 ( E31765 Basell)
1
3
Measuring Cup
1
PB98003
3-4
Jug Lid & Measuring Cup
SAN PN-117 (E56070 Chi Mei)
1
PB98004
PP6524 overmould TPE
1
ITEMS 5-15 &
21-25
Blade assembly
PB98002
5
Shim
t1.4 SUS303 double DxOD14
2
6
Blade
t1.4 SUS420J2 HRC45 +/- 5
1
7
Aluminum Shim
t0.6 Double DxOD14 AL
1
8
Bearing Base
Chrome Plating o40(max)xH26
HRC20-25
1
9
Seal Ring
IE 3846 ID8xOD22x7
1
10
Aluminum Ring
t0.6 ID13.5xOD21.5 AL
1
11
O RING
Silicone Rubber SIRA55-60
FDA o29.3xo2.3
1

PB9800 café series II blender
Issue: A Page 3 of 16
12
Upper Shaft
SUS303 o8x45.8 hardness;
HRC25
1
13
Bearing
608-RS 8*22*7
1
14
Retaining ring
t=1.0mm 弹簧钢 Carbon
Spring Steels
1
15
Bearing Base Plugged
PA6+GF30% BKV03H10
(E245249 Lanxess AG)
1
Items 16-20
Jug assembly
PB98005
16
Jug
TX1001 FINISH: GLOSS
(E118289 Eastnman)
1
17
JUG HAND COVER
PP 6524 ( E31765 Basell)
1
18
Magnetic Lid
Silicone Rubber hardness：55-
60
4
19
Magnet
5x Dimension 5
4
20
magnetic cap
ABS PA757 (E56070 Chi mei0
4
21
sleeve
￠10x￠8XL12.5 SUS303
1
Part of blade assy
PB98004
22
Upper Gear
o25.5x14 Sintering
Stainless Steel(SUS304L)
1
23
Upper Gear Ring
t1.0 SUS304 OD8.6xID4.3mm
1
24
Spring Washer
M4 SPW SUS
1
25
Screw
4x10 CHM SUS
1
26
Small o-ring (Joint Ring Nut)
Silicone Rubber SIR A70 FDA
OD34.8(max)x1.5x2.3H
1
PB98007

PB9800 café series II blender
Issue: A Page 4 of 16
27
Bearing Base Fixture
PA6+Glass Filled 30% (NF100G3)
掛啤 PB9600-LATHE-02 軸承座螺母 )
※灰色 (SWATCH NCS 8203-
R95B)+ 晒纹 ( TEXTURE YS20002 C)
1
PB98006
27a
Large Friction O-ring
Silicone Rubber SIRA55-60
FDA o29.3xo2.3
PB98008
28
driven cap
PA6+GF30% BKV03H10
(E245249 Lanxess AG)
1
29
COUPLER GEARS LOWER
PA6+GF30% BKV03H10
overmould PB9800-CAST03 (
E245249 Lanxess)
1
PB98009
30
Screw
M5x8 PM-MSP SPW
4
31
Nut
M4
1
32
Spring Washer
M4 SPW
1
33
Ring
PLW 4x8x0.5
5
34
Motor Fixing Plate
t2.0 Steel
1
35
Screw
4x10 PM
1
36
Motor Rubber Spacer
Silicone Rubber Black
SIRA70-75
ID10.2xOD20(max)x8H
4
37
Clamp Shim
t1.5 steel OD18xID5.2mm
4
38
Screw
5x10 PM
4

PB9800 café series II blender
Issue: A Page 5 of 16
Items 39-47
Motor assembly
1
39
Motor
U9835-230 ( 230V 50Hz)
1
40
Nut
M3
2
41
Spring Washer
M3 SPW SUS
2
42
PCB assembly (Speed Sensor)
1 set
PCB
PCB 71X28X1.6mm UL94V0
1
霍尔IC
I/C 137 OH 10, TO-92 ROHS
1
霍尔IC
I/C 霍尔 ATS 137 , TO-92 ROHS
组合
L/W 3P UL2468 22AWG
P+210+3MM ROHS
1
43
spacer
￠9 X Φ3 X L8.3 PBT
2
44
Ring
PLW 3x6x0.5t SUS
2
45
Screw
3x30 PM
2
46
magnetic base
PA+30﹪GF
1
47
Motor Fan
supplier by Motor factory (
Johson)
48
Motor Cover
PP FH44+ V0 Black
1

PB9800 café series II blender
Issue: A Page 6 of 16
49
Screw
9/4x14 PWM
4
50
Rubber Mat / Dampening Mat
ABS overmould TPE
4
PB98010(set of 4)
51
Enclosure / Main Body
Die Casting AL
1
52
RING
PLW 3.6x7x0.5t STEEL
3
53
Badge
ABS PA757 Chrom-plate
1
Items 54-55
PCB assembly
54
HALL EFFECT PCB BOX
PP FH44+ V0 ( E140331 Samsung)
2+1
55
PCB assembly (Jug Safety Sensor)
3set
PCB
PCB 17.5*20.5*1.6mm UL94V0
3
霍尔IC
I/C 137,OH 10 TO-92 ROHS
3
霍尔IC
I/C ATS 137 , TO-92 ROHS
组合
L/W 3P UL2468 26AWG P+190+3MM
ROHS
3
56
HALL EFFECT PCB SCREW BASE
PP FH44+ V0 ( E140331 Samsung)
3
57
Screw
3x6 PM
4
58
Screw
3x8 BT
15
59
Screw
4x6 PM -MSP
3
60
Screw
2.6x6 PA
1
61
Base Veil Block
PP6524 (E31765 Basell)
4
62
Screw
4x10 PT 彩鋅
2
63
Cord Clamp
PP6524 (E31765 Basell)
1
64
Base
PP6524 (E31765 Basell)
1
65
Screw
9/4x14 PWA
4
Items 68,69,71,72
Front Foot assembly

PB9800 café series II blender
Issue: A Page 7 of 16
Items 66,67, 70,72
Back Foot assembly
66
Foot / Feet - D
Silicone Rubber hardness ：55-60
1
67
Foot / Feet - B
Silicone Rubber hardness ：55-60
1
68
Foot / Feet - A
Silicone Rubber hardness ：55-60
1
69
Foot / Feet - C
Silicone Rubber hardness ：55-60
1
70
Foot ShimB
t0.8 SUS304
2
71
Foot ShimA
t0.8 SUS304
2
72
Screw
3x8 BT SUS
4
Items 57-58, 73-83
Front panel assembly
73
PCB assembly
1sets
PCB
PCB 149.3*30*1.6mm UL94V0
1
轻触开关
TACT SMD 6*6*5mm 250±50g ROHS
8
贴片电阻
R/S 4K7 ±5% 1/8W 0805 SMD ROHS
8
贴片LED
LED 120 SMD 0805 ROHS
8
贴片电阻
R/S 1K ±5% 1/8W 0805 SMD ROHS
8
贴片电阻
R/S 0; 1/8W 0806 SMD ROHS
1
组合
L/W 6P UL2468 26AWG P+100+3MM
1
74
Led light ring
PC 2458 ( E41613 Bayer AG )
1
75
Spring
OD5.5x5.5Lx5T o0.4
8
76
Button-1
ABS PA757 ( E56070 Chi Mei)【SLOW
START】
1
77
Button-2
ABS PA757 ( E56070 Chi
Mei)【SMOOTHIE】
1

PB9800 café series II blender
Issue: A Page 8 of 16
78
Button-3
ABS PA757 ( E56070 Chi Mei)【ICE
CRUSH 】
1
79
Button-4
ABS PA757 ( E56070 Chi Mei)【PRE
CLEAN 】
1
80
control plate
ABS PA757 ( E56070 Chi Mei)
1
81
Button Seal Ring -B
Silicone Rubber hardness：55-60
1
82
button frame
ABS PA757 ( E56070 Chi Mei)
1
83
Button Seal Ring -A
Silicone Rubber hardness：55-60
1
84
Screw
3x7 BT
3
85
PCB assembly
1 set
主控制板
PCB 131.5*84*1.6mm FR-4 UL94V0
1
二极管
R/D HER105 1A/400V DIP ROHS
1
集成电路
LNK304P DIP-8 ROHS
1
可控硅
TRIAC Q6012RH5 TO-220
1
继电器
RELAY GH-1A-12L 12A 250VAC ROHS
4PINS SHEN ZHENGOLDEN ELECTRICAL
APPLIANCES. CO.LTD TUV :R50158866
1
继电器
RELAY HRS4H-S-DC12V 10A 250V
ZHEJIANG HKE RELAY CO. LTD TUV:
R50116136
保险丝
FUSE (PB9500)
10A 250V 5*20MM
1
安规电容
X2/C 224K 275V CHANGZHOU DEFU
ELECTRIC CO. LTD. ENEC :69240012
1

PB9800 café series II blender
Issue: A Page 9 of 16
安规电容
X2/C 224K 275V CARLI ELECTRONIC CO
LTD. VDE:40008520
安规电容
X2/C 224K 275V DONG GUAN HUA JIA
ELECTRONIC CO. LTD.VDE:40009259
安规电容
X2/C 224K 275V ULTRA TECH XIPHI
ENTERPRISE CO. LTD. VDE:40024534
安规电容
X2/C 224K 275V SONGTIAN
ENTERPRICE CO.LTD. TUV:R50136379
金属氧化膜电阻
R/S 100 ±5% 1/2W TAPIN ROHS
1
压敏电阻
VARISTOR 7D471K BRIGHTKING
SHENZHEN CO LTD. VDE:40027827
1
压敏电阻
VARISTOR 7D471K (ZOV)ROHS
压敏电阻
VARISTOR STE07D471K SHANTOU HIGH
NEW TECHNOLOGY DEV.ZONE
SONGTIAN ENTERPRISE CO.LTD.
VDE:40023049
电解电容
E/C 4.7uF 400V M 105℃10*13mm
ROHS
2
电解电容
E/C 10UF 35V 105℃5*11MM ROHS
1
电解电容
E/C 100UF 35V 105℃6.3*12MM ROHS
1
电解电容
E/C 220UF 10V M 105℃6MM*7MM
ROHS
1
螺丝
SCREW 3.0*8mm TR ）ROHS
1
螺丝帽
NUT M3
1
散热片
HEATER SINK 35*13*25MM ROHS
1
垫片
M3.2 ROHS
1
电容
C/C 103M 1KV ROHS
1
Y2電容
Y/C 1500PF M 250V SONGTIAN
ENTERPRISE CO. LTD. VDE 40025748
2

PB9800 café series II blender
Issue: A Page 10 of 16
Y2電容
Y/C 1500PF M 250V (CT7 )ROHS
Y2電容
Y/C 1500PF M 250V HSUAN TAI
ELECTRONIC CO. LTD,. VDE:118413
工型电感
D=10MM L=12MM ≥350MA ROHS
1
工型电感
D=8MM L=10MM 1.2MH ≥350MA
ROHS
1
共模电感
19*12mm 0.8mm 5T 4MH DIP4 5A
ROHS
1
端子
PCB TERMINAL 187
ROHS;0.187’,T0.5mm
5
陶瓷晶振
Ceramic resonator 8MHz
RESONATOR_THT_3LEAD_3.4X7.4
ROHS
1
电位器
15K ±5% WX110(010) 24.5MM ROHS
1
电位器
SVR 5K MPN:SM065-02-B502-EP B
3PIN ROHS
1
微动开关
TACT SW 19.8*6.4*10.6MM 90 ROHS
2
微动开关
DMB-1206,5A,250VAC
插座
WAFER 3P P=2.0mm 180° PH-3A
ROHS
2
插座
WAFER 6P P=2.0mm 180° PH-6A
ROHS
1
二极管
R/D 1N4007 SMD ROHS
3
贴片二极管
S/D 1N4148 1206 SMD ROHS
1
稳压二极管
Z/D 5V6 1/2W ±5% SMD ROHS
1
贴片三极管
NPN MMBT5551LT1 HFE:100-200 SMD
SOT-23 ROHS
4

PB9800 café series II blender
Issue: A Page 11 of 16
贴片三极管
NPN 8050 J3Y SOT-23 ROHS
1
贴片电容
C/C 104M 50V 0805 SMD ROHS
7
贴片电容
C/C 103M 50V 0805 SMD ROHS
5
贴片电容
C/C 102M 50V 0805 SMD ROHS
2
贴片电阻
R/S 2.2M ±5% 1/4W 1206 SMD ROHS
2
贴片电阻
R/S 24K ±5% 1/8W 0805 SMD ROHS
1
贴片电阻
R/S 10K ±1% 1/8W 0805 SMD ROHS
1
贴片电阻
R/S 2K ±1% 1/8W 0805 SMD ROHS
1
贴片电阻
R/S 1K ±1% 1/8W 0805 SMD ROHS
3
贴片电阻
R/S 510 ±1% 1/8W 0805 SMD ROHS
1
贴片电阻
R/S 33K ±5% 1/8W 0805 SMD ROHS
1
贴片电阻
R/S 100 ±5% 1/8W 0805 SMD ROHS
1
贴片电阻
R/S 10K ±5% 1/8W 0805 SMD ROHS
8
贴片电阻
R/S 4.7K ± 5% 1/8W 0805 SMD
ROHS
2
贴片电阻
R/S 150 ±5% 1/8W 0805 SMD ROHS
1
贴片电阻
R/S 5.1K ±5% 1/8W 0805 SMD ROHS
2
贴片电阻
R/S 1M ±5% 1/4W 1206 SMD ROHS
2
贴片电阻
R/S 300 ±5% 1/8W 0805 SMD ROHS
1

PB9800 café series II blender
Issue: A Page 12 of 16
IC
I/C HT46R065 SOP-20 ROHS
1
86
screw cap
PP6524 (E31765 Basell)
4
Items 87-97
Dial Assembly
87
Screw
2.6X4PT
2
88
SPRING BASE
POM(DELRIN 100) ( E66288 Ei Dupont)
1
89
Spring
o0.2x6Lx8T o2 SUS
1
90
Aluminum
￠3x￠2XL5.5 AL
1
91
Knop Base / Bezel
ABS PA757 ( E56070 Chi Mei)
1
92
TEETH RING
POM(DELRIN 100) ( E66288 Ei Dupont)
1
93
KNOB INNER SPACER
PP6524 (E31765 Basell)
1
93a
Clip Retainer
POM(DELRIN 100) ( E66288 Ei Dupont)
1
94
Spring
o20x22Lx7T o0.8 spring wire
1
95
Button / Pulse Button
ABS PA757 ( E56070 Chi Mei) +PULSE
1
96
knob assembly
PP6524 overmould TPE
1
97
SELF-LOCKED RING
CSN-5, t=0.4mm, OD=Ø14, ID=Ø4.7,
1
98
Magnet
3 x 6 - (for Motor Fan)
3
99
Power Cord
H05VV-F 3G0.75mmsq. L=1.60M
10A,250V AC NTC (SF93 SUN FAI -
N17808)
1
99a
Plug
PC-SE-3P 7.5A-10A Sunbeam Plug
N20448
1
100
PCB COVER
PC FR-60 T=0.5mm VO (E103380
1
101
PVC CASING
PVC TUBE 105℃600V VW-1 LL239057
CSA ID9.0 T=1.1-1.2mm L=26mm
2

PB9800 café series II blender
Issue: A Page 13 of 16
EXPLODED VIEW DRAWING

PB9800 café series II blender
Issue: A Page 14 of 16

PB9800 café series II blender
Issue: A Page 15 of 16
CIRCUIT DIAGRAM

PB9800 café series II blender
Issue: A Page 16 of 16
CIRCUIT DIAGRAM