Sunex HD SX8200 Original instructions

SURFACE BLASTER
ARENADORA DE SUPERFICIES
SABLEUSE DE SURFACE
More Power Less Noise
SX8200
Read this manual before
operating tool.
Always wear eye protection
when operating or performing
maintenance on this tool.
Always wear hearing
protection when operating
this tool.
Lea este manual antes de operar esta
herramienta.
Siempre lleve puesto protección de
ojos al momento de operar o realizar
mantenimiento a esta herramienta.
Siempre lleve puesto protección del oído
al momento de operar esta herramienta.
Sauvegarder ces instructions.
Veuillez lire le présent manuel avant
d’utiliser l’outil.
Toujours porter le dispositif de
protection antibruit lorsque vous
utilisez cet équipement.
WARNING
ADVERTENCIA
AVERTISSEMENT
Product Safety Information
Información de seguridad del producto
Informations de sécurité liées au produit
Save these instructions
Guarde estas instrucciones
Sauvegarder ces instructions
SX8200_Manual_011912.indd 1 1/19/12 6:10 PM

To reduce the risk of injury, anyone using, repairing, maintaining, or
changing accessories on this tool must read and understand these
instructions before performing any of these tasks.
WARNING
Always inspect, operate, and maintain this tool in
accordance with American National Standards Institute
Safety Code of Portable Air Tools (ANSI B186.1) and any
other applicable safety codes and regulations.
These tools are rated at 90 psi / 6.2 bar max air pressure
for safety, top performance, and maximum durability of
parts; do not exceed this pressure while the tool is running.
Always shut off air supply, drain hose of air pressure and
disconnect tool from air supply when not in use, before
changing accessories, or when making repairs.
Never direct air at yourself or anyone else.
Always wear impact-resistant eye and face protection when
operating or performing maintenance on this tool.
High sound levels can cause permanent hearing loss.
Always use hearing protection when using this tool as
recommended by your employer or OSHA regulation.
Do not wear jewelry or loose fitting clothes.
Do not use quick disconnect couplings at tool. See operating
instructions for proper set up.
Whipping hoses can cause serious injury. Always carefully
check for damaged or loose hoses and fittings before
operating this tool.
Avoid direct contact with accessories during and after use.
Gloves should be worn to reduce the risk of cuts or burns.
Never run the tool off of the work. The tool may run too fast
and cause the accessory to be thrown off of the tool.
Use only Sunex approved accessories.
Never run the tool unless the abrasive is in contact with the
workpiece.
There is a risk or electrostatic discharge if used on plastic
and other non-conductive materials.
Slipping, tripping, and/or falling while operating air tools can
be a major cause of serious injury or death. Be aware of
your surroundings and any excess hose left on the walking
or working surface.
Pneumatic tools can cause vibration in use. Vibration,
repetitive motions or uncomfortable positions over extended
periods of time may be harmful to your hands and arms.
Discontinue use of tool if discomfort, tingling feeling or pain
occurs. Consult a physician before resuming use if any of
these symptoms occur.
Do not stretch or overreach while using this tool.
If tool appears to malfunction, remove from service
immediately and arrange for repair.
Never use tool if there is any chance of coming into contact
with line electricity.
Use only Sunex certified spare parts for any repair made to
tool. Repairs should only be performed by properly trained
persons.
Do not lock, tape or wire the tool valve in the "on/off"
position.
Do not allow the exhaust air to come in contact with hot
surfaces or flames.
Avoid inhaling dust or handling debris from the work
process, which can be harmful to your health. Use dust
extraction and wear respiratory protective equipment when
working with materials which produce airborne particles.
Some dust created by power sanding, sawing, grinding,
drilling and other construction activities contains
chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. Some
examples of these chemicals are:
- Lead from lead based paints
- Crystalline silica bricks and cement and other
masonry products
- Arsenic and chromium from chemically-treated
lumber
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic
particles.
Additional Safety Warnings
Do not modify this tool or its accessories.
Daily measure the air tool speed with tachometer to make
sure it is not greater than the RPM stated on the backing
pad, drum or abrasive.
This tool is not recommended for use in explosive
atmospheres or underwater use.
Operators and maintenance personnel must be physically
able to handle the bulk, weight, and power of this tool.
This tool is for professional use only.
SAFETY INSTRUCTIONS - DO NOT DISCARD - GIVE TO USER
SX8200: Parts Breakdown & Operating Manual 2 1/19/12
SX8200_Manual_011912.indd 2 1/19/12 6:10 PM

Instruction Manual
This tool is designed for removal of paint, rust, gaskets and pin
stripes. No other use is permitted.
Air Supply Requirements
Tool is designed to operate at 90 psi (6.2 bar) at free speed
measured at the tool, of clean, dry air. Operating this tool at
higher pressures will drastically reduce the tool life and could
cause injury.
The air inlet thread on this tool is a standard 1/4" NPT.
Line pressure should be increased for any unusually long
air hose run (over 25 feet). Minimum hose diameter should
be 3/8" I.D. and all fittings should have the same inside
diameter. See diagram below for proper air supply setup.
Lubrication
Lubricate the tool each day after use with quality SAE #10
air motor oil. Add the oil to the air inlet or into the hose at the
nearest connection to the air supply, then run the tool until
all excess oil is expelled from the exhaust. Total oil quantity
needed for this procedure is approximately 1 ounce. If using an
air line lubricator adjust to two drops per minute.
EC DECLARATION OF CONFORMITY
We, Sunex International Inc., 315 Hawkins Rd, Travelers Rest,
SC 29690, declare under our sole responsibility that the
product to which this declaration relates, is in conformity with
the requirements of the Council Directive of June 1998 on the
approximation of the laws of the Member States relating to
machinery. (EN792, 98/37/EC)
Harmonized Standards Applied:
EN 792-6
National Standards Applied:
ISO 8662-7, ISO 15744-2002
Machine Name:
SX8200 Surface Blaster
Serial No.:
TS012010 or higher
Techical Data:
Spindle Thread Size: 9mm
Free Speed: 4,000 RPM
Air Pressure: 90 psi (6.2 bar)
Noise and Vibration Declaration
Tool produces a noise level (no load) of 86 dBA sound pressure
with 3 dBA uncertainty per EN ISO15744-2002. Vibration level
is <0.5 m/s² tested per EN 28662-1 & EN28662-7:1997
Signature of Issuer:
Name and Position of Issuer: John Stratton, Product Manager
Sunex International Inc.
Date of Issue: January 4, 2012
Drain Daily
RegulatorOilerQuick CouplerLeader
Hose
Nipple
Do Not Install
Quick Coupling
Here
Nipple
Filter
Air Supply
Whip Hose
Specifications
Spindle Thread Size ...................................................... 9mm
Free Speed .......................................................... 4,000 RPM
Length..............................................................10" (254mm)
Weight....................................................... 2.7 Lbs. (1.22 kg)
Avg. Air. Cons..........................................3.5 cfm (99.1 l/min)
Air Inlet................................................................... 1/4" NPT
Min. Hose Size............................................ 3/8" I.D. (10mm)
SX8200: Parts Breakdown & Operating Manual 3 1/19/12
SX8200_Manual_011912.indd 3 1/19/12 6:10 PM

REF. PART
NO. NO. DESCRIPTION QTY.
8 RS246002 O-Ring (3.5 x 1.4) 1
9 RS820009 Air Inlet 1
10 RS820010 Exhaust Sleeve 1
11 RS31511 O-Ring (26.7 x 1.78) 1
12 RS621011 Spring Pin 1
13 RS520113 Lever 1
14 RS820014 Protecting Rubber 1
15 RS820015 Housing 1
16 RS30516 Bearing (696ZZ) 1
17 RS31517 Rear Plate 1
18 RS288323 Pin 2
19 RS288320 Rotor Blade 4
20 RS315B21 Rotor (9T) 1
21 RS31521 Cylinder 1
23 RS30524 Bearing (608ZZ) 5
24 RS31523 Front Plate 1
25 RS227B25 Bearing (6001Z) 1
26 RS31525 Washer 1
27 RS103927 Thread Ring Gear 1
28 RS103928 Idler Gear (16T) 2
29 RS103929 Needle Bearing 2
30 RS31528 Idler Gear Pin 2
31 RS103931 Gear Plate 1
32 RS103932 Sliding Key 1
33 RS29120 Bearing (6200ZZ) 1
34 RS103934 Clamp Nut 1
35 RS103935 Bevel Gear 1
36 RS700MB36 Washer 1
37 RS700MB37 Screw 1
38 RS103938 Plastic Housing 1
40 RS103940 Toothed Pulley 2
41 RS700MB41 Key (3 x 13) 3
42 RS103942 Belt Drive Shaft 1
43 RS103943 Toothed Belt 1
44 RS103944 Left Bevel Gear (20T) 1
REF. PART
NO. NO. DESCRIPTION QTY.
45 RS103945 Belt Drive Shaft 1
46 RS103946 Screw (3 x 18L) 11
47 RS103947 Nut 1
48 RS103948 Handle Ring 1
49 RS103949 Handle 1
53 RS103953 Screw 1
54 RS103954 Cover 1
56 RS820056 Screw (1/4" x 28 UNF x 7/8") 1
58 RS103958 Hex (3/16") 1
64 RS103964 Pin (3 x 5) 1
65 RS700MB65 Nut 1
66 RS700MB66 Stop Board 1
67 RS700MB67 Screw 1
72 RS700MB72 Washer 1
76 RS103740 Muffler Body 1
77 RS103741 Stainless Mesh 1
78 RS103744 Silencer 1
79 RS103743 Muffler 1
80 RS820080 Silencer 1
81 RS103735 Regulator 1
82 RS288302 O-Ring (P-10) 1
83 RS315B03 O-Ring (P-9) 1
84 RS288304 Snap Ring 1
85 RS820085 Valve Stem 1
86 RS103745 Spring 1
87 RS103746 Valve 1
88 RS103747 Washer 1
ITEMS INCLUDED IN KIT SX8200
55 8200SW Stripping Wheel 1
57 8200REW Eraser Wheel 1
68 8200HUB Adapter Set 1
71 8200WWF Wire Wheel (Fine) 1
74 8200WWM Wire Wheel (Medium) 1
75 8200WWC Wire Wheel (Coarse) 1
SURFACE BLASTER
SX8200
Kit includes the
following parts:
57
71 74 75
55
68
46
46
46
37 36
35
33 3231
302928
46
49
48
25
40 25 45
41
58
25 40
41
42 43
44 25
13
27
23 26 25
15
24
20
18 21
18 19
1716
14
12
38
64
47
56
34
67
66
65
72
88 87
11
80
79
78
10
9
76
86
77
84
83
82
81
8
85
54 53
SX8200: Parts Breakdown & Operating Manual 4 1/19/12
SX8200_Manual_011912.indd 4 1/19/12 6:10 PM

Limited 2 Year Warranty:
SUNEX INTERNATIONAL INC. WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SUNEX HD®AIR TOOLS ARE FREE FROM
DEFECTS IN WORKMANSHIP AND MATERIALS.
Sunex International Inc. will repair or replace its Sunex HD®air tools which fail to give satisfactory service due to defective
workmanship or materials, based upon the terms and conditions of the following described warranty plan. This product carries
a TWO-YEAR warranty. During this warranty period, Sunex Tools®will repair or replace at our option any tool which proves to be
defective in material or workmanship.
Other important warranty information….
This warranty does not cover damage to tools arising from alteration, abuse, misuse, damage and does not cover any repairs or
replacement made by anyone other than an authorized Sunex HD®service center from the list above. The foregoing obligation is
Sunex International Inc.’s sole liability under this or any implied warranty, and under no circumstances shall we be liable for any
incidental or consequential damages.
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you.
Return the tool to your nearest authorized Sunex HD® warranty service center, transportation prepaid. Be certain to include your
name, address, and proof of purchase date, along with a description of the suspected defect. If you have any questions about
warranty service, please contact Sunex Tools®at 1-800-833-7869, or on the internet at www.sunextools.com. This warranty
gives you specific legal rights and you may also have other rights which vary from state to state.
Shipping Address:
Sunex Tools®• 315 Hawkins Rd. • Travelers Rest, SC 29690
Mailing Address:
Sunex Tools® • P.O. Box 1233 • Travelers Rest, SC 29690
Warranty Service Centers:
Air & Hydraulic Repair
315 Hawkins Road
Travelers Rest, SC 29690
TEL# [phone]
Power Tool Repair
891 Moe Drive Suite H
Akron, OH 44310
TEL# [phone]
Discount Tool Repair
3433 Losee Road #1
North Las Vegas, NV 89030
TEL# [phone]
Tri-County Power Tool, Inc.
4597 Pearl Rd.
Cleveland, OH 44109
[phone]
Diversified Power Inc.
90 Buttermill Avenue,
Vaughan, Ontario
L4K 3X7 Canada
Tel: [phone]
Toll Free: 800-821-7975
SX8200: Parts Breakdown & Operating Manual 5 1/19/12
SX8200_Manual_011912.indd 5 1/19/12 6:10 PM