Sunrise Medical Voyager 420 User manual

Track Installation
for
Voyager 420, 550 & 800

SAFETY INSTRUCTIONS AND WARNINGS
IMPORTANT – READ AND UNDERSTAND THESE INSTRUCTIONS. DO NOT LOSE THEM.
ALSO READ OPERATING/ INSTRUCTION CHAPTER OF THIS MANUAL BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT
GENERAL
¾IMPORTANT – READ THESE INSTRUCTIONS CAREFULLY OR SERIOUS INJURY MAY RE-
SULT.
¾KEEP THESE INSTRUCTIONS AND THE KEY PROVIDED WITH THE LIFT AT ALL TIMES.
¾READ OPERATION AND MAINTENANCE INSTRUCTIONS IN THIS MANUAL BEFORE IN-
STALLING, OPERATING, OR SERVICING THIS EQUIPMENT.
¾An authorized contractor or installer must install Voyager ceiling lifts.
¾USE all controls and safety features only according to the rules specified in this manual.
Never attempt to force a control or button on the lift.
¾DO NOT store the charger in a shower, bath or other areas with high humidity.
¾DO NOT drop the patient lift or battery. Dropping the battery or lift may cause internal
damage that is not easily seen. If lift is suspected to be damaged, take to an authorized
technician for servicing.
¾IMPORTANT: Keep all components of the lift clean and dry, and have electrical and me-
chanical safety checkpoints done as instructed in the Maintenance section of this manual.
¾Replace any precautionary or instruction labels that cannot be easily read.
¾Avoid violent shock during transportation.

LIFTING WITH THE VOYAGER
¾YOUR LIFT is for transferring patients only. Do not use the lift for any other purpose.
¾ALWAYS carry out the daily checklist before using the lift.
¾Voyager ceiling lifts are intended to be used for patients within the specified weight limit indi-
cated for the lift. Do not attempt to lift more than the weight limit indicated.
¾Before attempting to transfer, the patient must be assessed by a qualified professional.
¾Voyager ceiling lifts must be used by a caregiver with proper training to work with the patient
to be transferred.
¾ONLY trained and qualified caregivers should transfer a patient. DO NOT attempt to use the
lift if you have not been properly trained to do so.
¾ALWAYS be prepared before attempting to transfer a patient.
FOLLOW lifting procedures outlined in this manual.
SLING USAGE
¾ONLY use Sunrise slings that are designed to fit with the Voyager
¾ALWAYS refer to the Sling User Manual for instruction on fitting, care and maintenance
¾DO NOT use a sling that is not recommended for the lift.
¾NEVER use a damaged, torn or frayed sling.
¾ALWAYS place the sling around the patient according to the instructions enclosed.
¾Voyager ceiling lifts are specifically designed for Sunrise Voyager ceiling rail systems, slings
and accessories. Slings and accessories designed by any other manufacturer are prohibited
and will void the Voyager warranty. Use only Sunrise Medical slings and accessories to
maintain patient safety and product utility.
¾DO NOT use other manufacturer’s slings.
DO NOT use Sunrise slings on other manufacturer’s hoists.
ELECTRICAL WARNING - SHOCK PREVENTION
¾DO NOT touch or use a lift with bare conductors or a damaged power cord. Electrically live
equipment can electrocute a patient. If the lift or charger has any exposed or damaged wires
contact your local dealer immediately.
¾DO NOT cut or remove the round grounding prong from any plug. All Voyager lifts are
equipped with three-prong plugs to protect from shock hazard or electrocution. Any two-
prong electrical outlet must be replaced with a properly grounded three-prong outlet accord-
ing to the National Electrical Code and local codes. It is the responsibility of the customer to
have the work done by a qualified electrician.
¾DO NOT splash or expose electric parts of the device to water or moisture.
¾CHECK nameplate for voltage and cycle requirements. These requirements differ by country.
Do not attempt to use the lift in an area that has a different voltage and cycle requirement.
¾DO NOT attempt to expose, service or repair the lift, battery or charger. If any unit is malfunc-
tioning, contact your local dealer.
¾READ the battery and charger instructions thoroughly before using or storing them
.

ELECTRICAL WARNING - INSTALLATION AND
GROUNDING
¾Electrical equipment must be installed and maintained in accordance with National Electrical
Codes.
¾Check nameplate for voltage and cycle requirements.
¾In special locations i.e. bathrooms, showers or swimming pools a supplementary earth bond
must be connected at the mains supply socket. Where the Voyager Lift is supplied by a short
length of flex from an adjacent power point, the green yellow connection within the flex may
be deemed to constitute supplementary bonding. In some regions Local Authorities may
specify an additional supplementary earth to the track. This can be taken from any earth ter-
minal on the charger end stop.
Refer to a qualified electrician who knows the latest regulations in the installation of this equip-
ment.
ELECTRICAL WARNING - SERVICE AND
MAINTENANCE
Disconnect power cord from the charger rail stopper or switch of transformer at power supply,
and unplug the battery from the lift before inspecting, adjusting or servicing the equipment. Dis-
connect power to equipment if it is to be left unattended or out of service.
FIRE AND EXPLOSION PREVENTION
¾Batteries may explode, leak and cause personal injury if not disposed of properly.
•Do not place or store the battery under direct sunlight or near a heat source
•Do not dispose of in fire
•Do not short the battery terminals
•Do not incinerate
•Flush with water if electrolyte (Acid) comes in contact with skin or eyes.
¾Batteries must be recycled, disposed of according to local law regulations. When returning
batteries, insulate their terminals with adhesive tape, etc. Otherwise, the residual electricity
in used batteries may cause fire or explosion.
PARTS AND ACCESSORIES
Always use VOYAGER replacement parts and accessories. Using other parts and accessories
other than recommended by BHM/ SUNRISE could affect security and efficiency of the entire sys-
tem. SUNRISE VOYAGER slings and patient lift accessories are specifically designed to be used
in conjunction with BHM patient transfer aids. Sling and accessories designed by other manufac-
tures are not to be used as a component of VOYAGER patient transfer systems.
EQUIPMENT WARNING LABELS
INSPECT all precautionary labels on the equipment. Order and replace all labels that cannot be
easily read.

TRACK INFORMATION
¾MATERIALS USED
BHM Medical’s track system, as well as it's attachment accessories, are manu-
factured and installed following high safety standards. BHM’s tracks are made from
high strength extruded aluminum and are bake paint coated to ensure a safe and
aesthetically pleasing profile.
¾TYPES OF TRACKS AVAILABLE
Note: Tracks should be
installed by accredited pro-
fessionals where pre-
scribed by law.
BHM recommends placing one
attachment per linear meter
(39 inches) of track in additional
to an attachment at the end of the
rail.
2 M TRACK
PRODUCT #M0580
3 M TRACK
PRODUCT #M0585
45° TRACK
PRODUCT #A0175
90° TRACK
PRODUCT #A0170
30° TRACK
PRODUCT #A0180

Material : 6063-T5 aluminum
IXX Maximum moment of inertia : 1.08E6mm4/ 2.59 in.4
Modulus of elasticity : 6.894757 MPa /10E7psi
Extreme fiber distance from xx axis : 48.61 mm / 1.9141 in.
Perimeter: 554 mm / 21.814 in.
Area : 1311.6 mm2/ 2.033 in.2
Track load data when attached every 1.5 meter / 59
•Maximum load before track failure :
1384 kg / 3050 lbs.
•Deflection at maximum load :
8.89 mm / 0.35 in.
•Safe working load (safety factor of 3):
461 kg / 1016 lbs.
Track load data when attached every 1 meter / 39.37
•Maximum load before track failure :
2100 kg / 4625 lbs.
•Deflection at maximum load :
3.81 mm / 0.15 in.
•Safe working load (safety factor of 3):
700 kg / 1542 lbs.
q
¾TRACK SPECIFICATIONS

¾TYPES OF BRACKETS USED
STANDARD WALL BRACKET
PRODUCT #A4900
WALL BRACKET
WITH PIVOT
PRODUCT #A4950
STANDARD BRACKET
PRODUCT #A0110
REVERSE BRACKET
PRODUCT #A0562 (RIGHT-LEFT)
PRODUCT #A0561 (LEFT-RIGHT)
METAL CEILING PLATE
PRODUCT #A0557
BRACKET SHIM
PRODUCT #A0563

¾RAIL STOPPERS INSTALLATION
INSERT THE STOPPERS IN THE RAIL AND INSURE BOLTS ARE SNUG.
PLEASE NOTE: DO NOT OVER TIGHTEN BOLTS
END STOPPER
DRILL RAIL HOLES AS
INDICATED
A5320
A5300

¾TRACK LIFT CLEARANCE
VOYAGER PORTABLE VOYAGER 420
VOYAGER 550 VOYAGER 800

¾DOOR FRAME DIMENSIONS

¾LONG SPAN (6 METERS) (236”)
PRODUCT # 201.00550
SAFE WORKING LOAD = 250Kg (550lbs)
WEIGHT BY METER = 6.22Kg/m (4.1lbs/p)
6m = 37Kg (81lbs)
COMPATIBLE WITH ALL VOYAGER SERIES
CEILING INSTALLATION :
WALL TO WALL INSTALLATION :
X-Y INSTALLATION :
NEED A MINIMUM OF 2 RAIL ATTACHEMENTS AT BOTH ENDS

¾WALL BRACKET INSTALLATION
WALL BRACKET
PRODUCT #A4900
SWIVEL WALL BRACKET
PRODUCT #A4950
TYPICAL INSTALLATION
WALL BRACKET WITH
CONCRETE STRUCTURE
WALL BRACKET WITH
WOOD STRUCTURE
NB: Must be fix on 2 studs (2 X 4)

¾WALL BRACKET INSTALLATION
WITH CHARGER

2 OR 3 METER TRACK
PART DESCRIPTION QTY
A9200 Semi Permanent rack 1
M0580
or
M0585
2 meter rail
or
3 meter rail
1
1
A5320 Rail Stopper
(only for Portable Voyager)
2
E7520
3 meter power cord
(only for Voyager 420 or 550)
(North American plug)
1
HOW TO ORDER A SEMI-PERMANENT RACK:
¾SEMI-PERMANENT RACK Product # A9200

¾TRAVERSE SYSTEM (X-Y) CONT’D
Product # A5800
PART DESCRIPTION QTY
PORTABLE VOYAGER
A5800 Traverse system (X-Y) 1
A5320 Rail Stopper 6
M0580 or M0585 Parallel rail any length (2 or 3 meter rails – as many in a sequence as you like) 2
M0580 or M0585 2 meter traverse rail or 3 meter traverse rail *1
A5900 Trolley 1
Voyager Portable Voyager track lift 1
* = if you need more than 3 meters, contact BHM
TRAVERSE (X-Y)
TROLLEY
PRODUCT #A5800 MAIN RAIL
MAIN RAIL
STANDARD TRACK BRACKET
PRODUCT #A0110
MOVING RAIL
RAIL STOPPER
PRODUCT #A5320

¾CONTACT ASSEMBLY FOR TRAVERSE SYSTEM ( X-Y )
For Voyager 420, 550 Product # A5810
RAIL STOPPER
#A5320
TRAVERSE (X-Y)
TROLLEY
#A5800
-LONG STOPPER WITH CONTACT (NO TRANSFO).
UNIT WILL CHARGE AT THIS END.
-LONG STOPPER (NO CONTACT).
-CONTACT PCB (RIVETED ON TROLLEY
PRODUCT #A5810
CABLE TO TRANSFER 27Vac
FROM CHARGER STOPPER
TO MOVING RAIL.
CHARGER AND RAIL
STOPPER
(SUPPLY WITH
MOTOR UNIT)
MAIN RAIL
MOVING
RAIL
* = if you need more than 3 meters, contact BHM
PART DESCRIPTION QTY
VOYAGER 420 OR 550 OR 800
A5800 Traverse system (X-Y) 1
A5320 Rail stopper 2
A5810 Contact assembly for Traverse system (X-Y) 1
M0580 or M0585 Parallel rail any length (2 or 3 meter rails – as many in a sequence as you like) 2
M0580 or M0585 2 meter traverse rail or 3 meter traverse rail *1

¾TRAVERSE SYSTEM (X-Y)
** = IF MORE IS NEEDED…
CALL BHM
CENTIMETRES INCHES
A** 300 MAX. 118
B* AS LONG AS
DESIRED.
AS LONG
AS
DESIRED.
C 30 to 40
12.5V to
15.7
D 28.5 11.2
E 44.5 17.5
PRODUCT #A5800
MAXIMUM RANGE OF MOTION FOR TRAVERSE SYSTEM

¾GATE FOR TRAVERSE SYSTEM Product # 700.07500
Easy to install no modification to the rail needed.
Can be used on all BHM lifting products.
Automatic system that works without any manual activation.
All mechanical system, no electric power needed.
Safety feature that prevent the lift from falling in the rails
aren’t perfectly aligned with one another.
700.07500 - WHAT’S INCLU-
X-Y TROLLEY
WITH GATE SYSTEM
ACTIVATION
BRACKET
STANDARD
X-Y TROLLEY

MAXIMUM RANGE OF MOTION FOR TRAVERSE SYSTEM WITH GATE

¾TURNTABLE
The BHM Medical Turntable is a first class track junction system. Adding flexibil-
ity to the design, its main application is to provide access to two or more rooms while
providing a continuous track path.
The turntable action is done by an electric, soft and low noise actuator mounted
on the unit. The turning action is commanded by pulling once on a simple cord. Ro-
tation will start, automatically come to a stop and lock at the end of its rotation,
ready to turn back to its original position on demand.
IMPORTANT FACTS TO REMEMBER ON THE TURNTABLE
+The turntable is only available motorized
+An electrical outlet must be found close to the installation to accommodate the
turntable
+The return to charge function on our track lifts must be disconnected.
+Re-enforcement required to install the turntable