Sunrise Medical Kid Kart Xpress Installation and operation manual

SUPPLIER:
THIS MANUAL MUST BE GIVEN TO THE
USER OR OWNER OF THIS DEPENDENT
MOBILITY BASE.
BEFORE USING THIS DEPENDENT MOBILITY
BASE READ THIS ENTIRE MANUAL AND
SAVE FOR FUTURE REFERENCE.
User
Instruction
Manual &
Warranty
Kid Kart Xpress
❏With Transit Option
❏Without Transit Option

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SUNRISE LISTENS
Thank you for choosing this dependent mobility device.We want to hear your
questions or comments about this manual, the safety and reliability of your mobili-
ty device, and the service you receive from your Sunrise Medical supplier. Please
feel free to write or call us at the address and telephone number below:
SUNRISE MEDICAL
7477 East Dry Creek Parkway
Longmont, CO 80503
303-218-4600
800-333-4000
Be sure to return your warranty card, and let us know if you change your address.
This will allow us to keep you up to date with information about safety, new prod-
ucts and options to increase your use and enjoyment of this mobility device. If
you lose your warranty card, call or write and we will gladly send you a new one.
FOR ANSWERS TO YOUR QUESTIONS
Your authorized supplier knows your mobility device best and can answer most of
your questions about safety, use and maintenance. For future reference, fill in the
following:
Supplier: ______________________________________________________________________________
Address: ______________________________________________________________________________
______________________________________________________________________________________
Telephone: ____________________________________________________________________________
Serial #:______________________________________ Date/Purchased: ________________________
I. INTRODUCTION

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11. TABLE OF CONTENTS 11. TABLE OF CONTENTS
1. INTRODUCTION .............................................................................. 3
11. TABLE OF CONTENTS .................................................................. 4
111. YOUR XPRESS AND ITS PARTS .............................................. 6
IV. GENERAL WARNINGS .................................................................. 8
A. Weight Limit ...................................................................................... 8
B. Getting To Know Your Xpress........................................................ 8
C. Safety Checklist.................................................................................. 8
D. Changes & Adjustments .................................................................. 9
E. Environmental Conditions .............................................................. 9
F. Street Use .......................................................................................... 9
G. Motor Vehicle Safety ........................................................................ 9
H. For Caregivers.................................................................................... 10
V. WARNINGS FOR SAFE USE ........................................................ 11
A. Transit Use.......................................................................................... 11
B. Center of Balance ............................................................................ 12
C. Dressing of Changing Clothes........................................................ 12
D. Obstacles ............................................................................................ 12
E. Reaching or Leaning.......................................................................... 12
F. Ramps, Slopes & Side Hills .............................................................. 12
G. Transfers .............................................................................................. 13
H. Curbs & Steps .................................................................................... 13
I. Climbing Stairs .................................................................................. 14
J. Descending Stairs .............................................................................. 14
K. Escalators ............................................................................................ 15
L. Maintenance........................................................................................ 15
VI. WARNINGS FOR COMPONENTS & OPTIONS .............. 16
A. Transit Option.................................................................................... 16
B. Anti-Tip Tubes .................................................................................... 16
C. Tray Support ...................................................................................... 16
D. Cushions.............................................................................................. 16
E. Fasteners ............................................................................................ 17
F. Footbeds.............................................................................................. 17
G. Tires...................................................................................................... 17
H. Positioning Belts ................................................................................ 17
I. Power Drive ...................................................................................... 17
J. Attendant Handle.............................................................................. 17
K. Quick-Release Axles ........................................................................ 18
L. Wheel Locks ...................................................................................... 18
M. Modified Seat Systems...................................................................... 18
N. Upholstery Fabric.............................................................................. 18
VII. OPERATING INSTRUCTIONS.................................................... 19
A. Wheel Locks ...................................................................................... 19
B. Unfolding ............................................................................................ 19
C. Folding.................................................................................................. 20
D. Rear Wheel Removal & Installation .............................................. 21
E. Transit Use.......................................................................................... 22
F. Positioning Shell Installation............................................................ 22
G. Positioning Shell Removal................................................................ 23
H. Tilt-In-Space (TIS) Angle Adjustment............................................ 24
I. Hip Angle Adjustment ...................................................................... 24
J. Recline Adjustment .......................................................................... 24
K. Knee Angle Adjustment.................................................................... 25
L. Sunshade Installation & Adjustment.............................................. 25
M. Positioning & Growth Adjustments Guide .................................. 26
N. Seat Depth Adjustment.................................................................... 26
O. Standard Seat Cushion Adjustment .............................................. 27
P. Contoured Seating System Cushion Adjustments .................... 27
Q. Back Positioning Plate Height Adjustment .................................. 29
R. Back Cushion Height Adjustment.................................................. 29
S. Footbed Adjustments ...................................................................... 29
T. Pelvic Positioning Belt Length Adjustment .................................. 30
U. Pelvic Positioning Belt Position Adjustment................................ 31
V. Butterfly Harness .............................................................................. 31
W. Head Supports .................................................................................. 32
X. Halo Strap Adjustment .................................................................... 33
Y. Lateral Trunk Supports .................................................................... 33
Z. Hip pads .............................................................................................. 35
AA.Knee Adductors ................................................................................ 35
BB. Knee Abductor Block Adjustment ................................................ 36
CC.Tray Support Adjustment ................................................................ 36
DD.Tray Installation & Adjustment ...................................................... 36
EE. Foot Strap Adjustment .................................................................... 37
FF. Shoe Holder Strap Adjustment...................................................... 37
VIII. MAINTENANCE.................................................................................. 38
IX. LIMITED WARRANTY .................................................................... 39

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111. YOUR XPRESS AND ITS PARTS
KID KART XPRESS
1. Wheel locks
2. Safety Lockout Pin
3. Folding Mechanism
4. Recline Control (optional)
5. Addentant handle adjustment
control button
6. Transit Option (optional)
Securement points
7. Footbed adjustment mechanism
8. Rear wheel quick-release button
9. Anti-tip tubes
10.Sunshade adjustment control
11.Positioning shell
12.Mobility base
13.Tilt in space block
14.Tilt in space adjustment
mechanism
15.Tray support
111. YOUR XPRESS AND ITS PARTS
Weight:
34 lbs.
Shell only weight: 16 lbs.
Base only weight: 18 lbs.
Color Options
Frame:
Blue,Teal or Pink
Fabric packages:
Jazz, Classic, or Original
Adjustment ranges:
Tilt range: 0-45°
Recline: 85° to 130°
Handle bar height: 36.5" to 41"
Seat depth: 5.5" to 13"
Seat width (at hip): 11.5"
w/opt. lateral hip supports 6.5"-10"
Knee width: 13"
w/opt. lateral knee supports 5"-11"
Top of head to seat: 13" to 22"
Top of shoulder to seat: 7.5" to 16"
Axilla (under arm) to seat: 4.5" to 12"
Chest width: 4" to 10"
Width of head: 3.75" to 7"
Shoulder width: 5" to 11"
Lower Leg/Foot: 5" to 14"
Footbed adjustment:
70° to 170° extension
Dimensions:
Overall Width: 24"
Floor-to-seat height: 21"
Folded dimensions: 24" X 28" X 20"
Seating Options
Standard
Adjustable Contoured (optional)
All features may not be available with some
configurations or in conjunction with another
product feature. Please consult your supplier
or customer service for more information.
Your authorized supplier can also provide
you with more information on accessories.
KID KART XPRESS TECHNICAL SPECIFICATIONS
1
45
6
7
8
9
10
10
15
11
12
13
14
2
3

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IV. GENERAL WARNINGS
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D. CHANGES & ADJUSTMENTS
1. See your health care professional and have them adjust components and
accessories as your child grows.
2. Unauthorized modifications or use of parts not supplied or approved by
Sunrise Medical may change the product's structure.This will void the
warranty and may cause a safety hazard.
E. ENVIRONMENTAL CONDITIONS
1. Your mobility device is designed for use on firm, even surfaces such as
concrete, asphalt and indoor floors and carpeting.
2. Use extra care if you must use this mobility device on a wet or slick
surface. If you are in doubt, ask for help.
3. Do not use this product in a shower, pool or other bodies of water.
4. Do not operate your mobility device in sand, loose soil or over rough terrain.
F. STREET USE
1. This product is not intended for street use.
2. Be alert to the danger of motor vehicles on roads or in parking lots.
3. At night, or when lighting is poor, use reflective tape or clothing.
4. Due to your child's low position, it may be hard for drivers to see the
rider. Make eye contact with drivers before you go forward.When in
doubt, yield until you are sure it is safe.
G. MOTOR VEHICLE SAFETY
As indicated on the front cover of this user manual, identify whether your
chair has been manufactured with the Transit Option installed.
NEVER use the mobility device shell as a car seat.
If your chair is NOT equipped with the Transit Option:
Mobility device products do not meet federal standards for motor vehicle seating.
1. NEVER let anyone sit in this product while in a moving vehicle.
2. ALWAYS move the rider to an approved vehicle seat.
3. ALWAYS secure the rider with proper motor vehicle restraints.
4. In an accident or sudden stop the rider may be thrown from the mobility
device. Mobility device pelvic positioning belts will not prevent this and
further injury may result from these belts or straps.
5. NEVER transport this mobility device in the front seat of a vehicle. It may
shift and interfere with the driver.
6. When being transported in a vehicle,ALWAYS secure the unoccupied
mobility device so that it cannot roll or shift.
7. Do not use this product if it has been involved in a motor vehicle accident.
If your chair is equipped with the Transit Option:
See sections:Warnings for Safe Use:Transit Use (p. 11),Warnings for Components & Options
( p. 16) and the Operating Instructions (p. 22).
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IV. GENERAL WARNINGS
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Throughout this section, you will find general warnings for the safe use of your
dependent mobility device. It is important that you read and understand these
warnings before you use this product. If you fail to do so, a fall, tip over or loss
of control may occur and cause severe injury to the rider, you or others.
A. WEIGHT LIMIT
Never exceed the weight limit for the rider (55 lbs) or for items carried in the storage
areas (15 lbs). The combined weight limit for the rider and storage areas is 70 pounds.
Never use the mobility device for more than one rider.
B. GETTING TO KNOW YOUR XPRESS
Read all instructions before using this product. In particular, you should:
1. Be trained in the safe use of this product by your health care professional.
2. Practice bending, reaching and transfers until you know the limit of your
ability. Have someone help you until you know what can cause a fall or tip
over and how to avoid doing so.
3. Be aware that you must develop methods for safe use best suited to your
level of function and ability.
4. Never try a new maneuver on your own until you are sure you can do it
safely.
5. Get to know the areas where you plan to use your mobility device. Look
for hazards and learn how to avoid them.
6. Always use anti-tip tubes when this product is unfolded and in use.
C. SAFETY CHECKLIST
Before each use of this product:
1. Wheel locks must be adjusted to maintain proper performance.Always
engage the wheel locks before transferring a child.
2. Make sure the mobility device rolls easily and that all parts work smoothly.
Check for noise, vibration, or a change in ease of use. (They may indicate
low tire pressure, loose fasteners, or other damage).
3 Repair any problem you may encounter.Your authorized supplier can help
you find and correct any problems.
4 Check to see that both quick-release rear axles are locked.When locked,
the axle button will "pop out" fully. If not locked, the wheel may come off
and cause a fall.
5 Lock the anti-tips in place.
6. Never seat your child in the mobility device until is fully unfolded and
locked.
7. Use a pelvic positioning belt when the child is seated.
8. Never leave your child unattended.

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V. WARNINGS FOR SAFE USE
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A. TRANSIT USE
1. If possible and feasible, the child should be transferred to a car seat and
the vehicle restraint used.
2. If the mobility device is used for transport and has been installed
with the Transit Option, it must be used in a vehicle equipped for
forward-facing securement during transport.
3. The rider must not weigh more than 55 lbs.
4. Figure 1 shows the location of the transit securement points (A) for this
product.
5. Use only with Wheelchair Tiedown and Occupant Restraint Systems
(WTORS) that have been installed in accordance with the manufacturer's
instructions and SAE J2249. (See your local medical equipment supplier.)
6. Attach WTORS to securement points in accordance with the
manufacturer's instructions and SAE J2249.
7. Attach occupant restraints in accordance with the manufacturer's
instructions and SAE J2249.
NOTE: To obtain a copy of SAE J2249 Wheelchair Tiedown and Occupant Restraint
Systems for Use in Motor Vehicles, please contact the Society of Automotive Engineers
724/776-4841 or www.sae.org/
IV. GENERAL WARNINGS
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H. FOR CAREGIVERS
1. Work with the child's health care professional to learn safe methods best
suited to your abilities and those of your child.
2. To prevent injury to your back, use good posture and proper body
mechanics when lifting or tilting your child.
3. Remind the child to lean back when you tilt the mobility device backward.
4. When you descend a curb or single step, slowly lower the mobility device
in one easy movement.
5. NEVER leave the child alone.
6. When making adjustments to the mobility device, always engage the wheel
locks to help minimize unintended movement.
Figure 1
A
A

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F. RAMPS, SLOPES & SIDE HILLS
Pushing the mobility device on a slope, including ramps or hills, will change the center of
balance. A few safety reminders include:
1. Do not push this product on a slope steeper than 10%. (A 10% slope
means: one foot in elevation for every ten feet of slope length.)
2. Do not turn or change direction on a slope or ramp.
3. For your child's safety, ramps at home and work must meet all legal
requirements for your area.
4. Always stay in the CENTER of the ramp.
5. Use a ramp with guardrails (or raised borders at least 3" high).
6. Always go straight up and straight down on hills or ramps.
7. Do not stop on a steep slope.
8. Watch for a drop-off at the bottom of a slope or ramp.
9. Do not engage the wheel locks to slow or stop your mobility device.
10. Beware of wet or slippery surfaces.
11. Do not recline or tilt the shell while going up hills.
12. Ask for help any time you are in doubt.
G. TRANSFERS
1. Work with your health care advisor to learn safe transfer and lifting
methods.
2. Have someone help you until you know how to do a safe transfer of your
child on your own.
3. Engage the wheel locks before you transfer.This keeps the rear wheels
from rolling.
4. Move your child's mobility device as close as you can to the seat you are
transferring to.
5. Rotate the front casters until they are as far forward as possible.
6. Transfer your child as far back onto the seat surface as you can.This will
reduce the risk that the mobility device will tip or move away from you.
H. CURBS & STEPS
Follow the instructions below for descending or climbing a stair or curb. Do not try to
climb a high curb or step (more than 4 high) unless you have help. Doing so may cause
your mobility device to exceed its balance point and tip over.
To descend a curb or single step going BACKWARD:
1. Stay at the rear of the mobility device.
2. Several feet before you reach the edge of the curb or step, turn the
mobility around and pull it backward.
3. While looking over your shoulder, carefully step back until you are off the
curb or stair and standing on the lower level.
4. Pull your mobility device toward you until the rear wheels reach the edge
of the curb or step.Then allow the rear wheels to slowly roll down onto
the lower level.
B. CENTER OF BALANCE
Kid Kart mobility devices are designed for stability and performance.The point where
this device will tip forward, back, or to the side depends on its center of balance and
stability.The center of balance is also affected by:
• The distance between the rear wheels.
• The seat height and seat angle.
• Backrest angle.
• Changes in your child's body position, postures or weight distribution.
• Pushing the mobility device on a ramp or slope.
• The use of a backpack or other options, and the amount of added weight.
To maintain the proper center of gravity and balance:
• Consult your therapist and supplier when the mobility device is set up.
• Consult your authorized supplier or therapist BEFORE you modify or
adjust the mobility device.
• Use anti-tip tubes.
C. DRESSING OR CHANGING CLOTHES
Your child's weight may shift if you dress or change your child's clothes while they are
seated in the mobility device.To reduce the risk of a fall or tip over while changing
clothes or diapers:
• Rotate the front casters until they are as far forward as possible.
• Engage the wheel locks
• Ensure that anti-tip tubes are in the down position.
D. OBSTACLES
Obstacles and road hazards (such as potholes and broken pavement) can damage your
mobility device and may cause a fall, tip over or loss of control.To avoid these risks:
• Scan the area well ahead for danger as you push the mobility device.
• Make sure the floor areas ahead are level and free of obstacles.
• Install a ramp at entry or exit doors. Make sure there is not a drop off at
the bottom of the ramp.
E. REACHING OR LEANING
If your child reaches or leans it will affect the center of balance of your mobility device.
This may cause a fall or tip over.
• NEVER allow your child to reach or lean if they must shift their weight
sideways, forward, or backward and rise up off the seat.
• If your child must reach, move the mobility device as close as you can to
the object they wish to reach and rotate the front casters until they are as
far forward as possible.
NOTE: To do this: Move your mobility device past the object you want to reach, then back
up alongside it.
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5. When the rear wheels are safely on the lower level, tilt the mobility device
back to its balance point.This will lift the front casters off the curb or step.
6. Keep the mobility device in balance and take small steps backward.Turn
the mobility device around and gently lower front casters to the ground.
To climb a step or curb going FORWARD:
1. Stay behind the mobility device.
2. Face the curb and tilt the mobility device up on the rear wheels so that
the front casters clear the curb or step.
3. Move forward, placing the front casters on the upper level as soon as you
are sure they are past the edge.
4. Continue forward until the rear wheels contact the face of the curb or
step. Lift and roll the rear wheels to the upper level.
I. CLIMBING STAIRS
1. Use at least two attendants to move this mobility device up stairs.
2. Move the mobility device and rider BACKWARD up the stairs.
3. The person at the rear is in control. He or she tilts the mobility device
back to its balance point.
4. A second attendant at the front firmly grasps a non-detachable part of the
front frame and lifts the mobility device up and over one stair at a time.
You may want to rotate the anti-tippers up so that they do not interfere
with steps.
5. The attendants move to the next stair up. Repeat for each stair, until you
reach the landing.
J. DESCENDING STAIRS
1. Use at least two attendants to move an occupied mobility device down stairs.
2. Move the mobility device and rider FORWARD down the stairs.
3. The person at the rear is in control. He or she tilts the mobility device to
the balance point of the rear wheels and rolls it to the edge of the top step.
4. A second attendant stands on the third step from the top and grasps the
frame. He or she lowers the chair one step at a time by letting the rear
wheels roll over the stair edge.
5. The attendants move to the next stair down. Repeat for each stair, until
you reach the landing.
K. ESCALATORS
NEVER use this mobility device on an escalator, even with an attendant.
L. MAINTENANCE
Proper maintenance of your mobility device will ensure a long life for the product.
Inspect and maintain this mobility device per the Maintenance details listed in the back
of this booklet. If you detect a problem, make sure to service or repair the product
before use.
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E. FASTENERS
Many of the screws, screws and nuts on this product are special high-strength
fasteners. ONLY use fasteners provided by an authorized supplier (or ones of
the same type and strength, as indicated by the markings on the heads), do not
over- or under-tightened fasteners, and If screws or screws become loose,
tighten them as soon as you can.
F. FOOTBEDS
1. At the lowest point, footbeds should be at least 2" off the ground. If set too
low, footrest may interfere with obstacles you may encounter during
normal use.
2. Adjustment of the footbed may cause interference with the casters in
some positions.This may affect your ability to stear the Kart.
3. Avoid putting weight on the footbed.The mobility device may tip forward
(or backward if shell has been reversed).
4. Never lift this mobility device by the footbeds.
G. TIRES
Proper inflation extends the life of your tires and makes your mobility device
easier to use. Do not under- or over-inflate tires. Check weekly for proper
inflation level, as listed on the tire side wall.
H. POSITIONING BELTS
Use positioning belts ONLY to help support the child's posture.
1. Make sure the rider does not slide down in the mobility device seat.The belts
must be snug, but must not be so tight that they interfere with breathing.You
should be able to slide your open hand, flat, between the belt and the rider.
2. Use positioning belts with a cooperative rider only. Make sure that you can
remove the belts in an emergency.
3. NEVER Use Positioning Belts:
• As a restraint.
• On a child who is comatose, agitated or is prone to seizures.
• As a motor vehicle restraint.
I. POWER DRIVE
Do not install a power drive on this product.
J. ATTENDANT HANDLE
Your mobility device's attendant handle provides secure points for a caregiver
to grasp the rear of this Kart, to prevent a fall or tip over. Check to make sure
handle is locked in place after adjusting height.
VI. WARNINGS FOR COMPONENTS & OPTIONS
Below are warnings for various standard and optional components for your
Xpress. (Options may vary based on your Kid Kart model.) If you fail to heed
these warnings, you may cause damage to your Kid Kart, a fall, tip over or a
loss of control that may cause severe injury to the child, caregiver or others.
A. TRANSIT OPTION
1. Use only Wheelchair Tiedown and Occupant Restraint Systems (WTORS)
which meet the requirements of SAE J2249 Recommended Practice -
Wheelchair Tiedown and Occupant Restraint Systems for Use in Motor
Vehicles. Do not use WTORS designed to rely on the stroller structure to
transfer occupant restraint loads to the vehicle. (See page 11)
2a. The positioning shell/mobility base unit has been dynamically tested with
the occupant facing forward mode for a 30 mph (48-km/h) frontal impact
test. The occupant must be facing forward during transport if the
occupant is greater than 20 pounds in weight.
2b. For infants (20 pounds or less in weight) the positioning shell/mobility base
combination must be facing to the rear. This means the shell is placed in
the mobility base so the footbed is positioned away from the handle bar
and the occupant is facing the rear of the vehicle.
3. To reduce the potential of injury to vehicle occupants, mobility device
mounted accessories, such as trays and respiratory equipment, should be
removed and secured separately.
4. Postural supports and positioning devices should not be relied on for
occupant restraint.
5. Do not alter or substitute mobility device frame parts, components or
seating.
6. Sudden stops or impacts may structurally damage your stroller. Mobility
devices involved in such incidents should be replaced.
B. ANTI-TIP TUBES
Anti-tip tubes can help keep your mobility device from tipping. Do not remove
the anti-tip tubes and use in down position whenever the base is unfolded.
C. TRAY SUPPORTS
1. Do not lift this product by its tray supports.
2. Do not rest drinks on tray supports.
D. CUSHIONS
This mobility device's seating was designed for comfort and postural support. If
seating component modifications are necessary, consult your therapist or clinician.
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A. WHEEL LOCKS
1. To engage, lift both wheel lock levers upward until the locking bar pushes
into the wheel and the lever snaps into the locked position. (See Fig. 2)
2. To disengage, push down on both wheel lock levers until the locking bar
comes free of the tire and the lever travels to its end position. (See Fig. 3)
B. UNFOLDING
1. Unhook fold retaining strap and store in tray provided under seating shell.
2. Insert or rotate anti-tippers into a downward position facing the ground.
(See Fig. 4)
3. Place the mobility base on the floor with wheel locks engaged. Make sure
that the mobility base fold lock out pin is not inserted into the lock out
hole. (See Fig. 4)
4. Lift the handle bar over into locked position, then lift up so that the frame
unfolds and locks into an upright position. (See Fig. 5 and 6)
5. Insert the mobility base lock pin into the lockout hole.When inserted into
the hole, the lock pin prevents the rear wheels and axle from folding under
the Kart.
Before seating a child always check that the mobility base is properly
locked in its upright position, that the fold lockout pin is inserted, and
that the wheel locks are engaged.
VII. OPERATING INSTRUCTIONS
K. QUICK-RELEASE AXLES
If this product has quick-release axles, ensure that both quick-release rear
axles are locked before using this product.An axle is not locked until the
quick-release button pops out fully. Quick-release axles should be inspected
for function and any signs of wear or bending.
L. WHEEL LOCKS
Never engage wheel locks to slow or stop this product when it is moving. To
keep the rear wheels from rolling, always engage both rear wheel locks when
you transfer your child to or from this mobility device. Make sure lock arms
embed in tires at least 1/8" when locked.
M. MODIFIED SEATING SYSTEMS
Do not change the seating system of your Kart UNLESS you consult your
health care professional.
N. UPHOLSTERY FABRIC
Replace worn or torn seating cover fabrics as soon as you can, and be aware
that laundering or excess moisture will reduce flame retardation of the fabric.
VI. WARNINGS FOR COMPONENTS & OPTIONS
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Figure 2 Figure 3
Figure 4 Figure 5