Sunshine QJ-Y-2-35 User manual

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2-Post Lift
Instruction Manual
Model No.:QJ-Y-2-35

1
Statement
All rights reserved! Without the written consent of Yantai Haide Science and
Technology Co., Ltd. , no copy or replicate is allowed by any company or individual in
any format(like electronics, mechanical, copy, record and other format). Please read
this manual carefully before usage,do carefully operation,maintenance and repair by
rules.No obligation is taken by our company if operate not by rules.This manual is
designed for Yantai Haide Science and Technology Co., Ltd. usage, no obligation is
taken if use this manual for other machine.
Manufacturer
Yantai Haide Science and Technology Co., Ltd.
Address: No 14, Wuxi Road, Developed District, Yantai, China
Tel: [phone]
Fax: [phone]
Website: www.ythaide.com
Service
Yantai Haide Science and Technology Co., Ltd.
No 14, Wuxi Road, Developed District, Yantai, China
Tel: [phone]
Fax: [phone]
Email: [email protected]

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ATTENTION
The damage during the transportation is due to carrier.
The safety performance is considered during design and
manufacture. Sufficient training and skillful operation can
only make the product safety guaranteed.
All the specifications requested on the machine label must be
obeyed for installation. Only a qualified electrician is allowed
operation.
Read this manual Carefully before usage, any usage or repair
is prohibited before reading this manual.
The company has the right to improve partial structure, no
obligation for update about products sold before.
Make sure lifting arm lock gears are fastened well before
lifting vehicles.
The damage due to overload weight, the user is responsible for
the responsibility.

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Contents
Chapter I Introduction....................................................................4-6
Chapter II Safety instructions........................................................7-10
Chapter III Method of Packaging and Handling.........................11-12
Chapter IV Installation and Testing.............................................12-24
Chapter V Maintenance...........................................................25-26
Chapter VI Electric Safety...........................................................26-27
Chapter VII Hydraulic System....................................................28-29
Annex：
1. Products Quality Certificate
2. Products Inspectation Report
3. Product Warranty Card
4. Packing List
5. Exploded Diagram

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Chapter I Introduction
1.1 Overview
Two post hydraulic car lift uses hydraulic power as the power source and with
mechanical security insurance. The lift has the advantages of simple structure, superior
performance, advanced technology, easy operation and safe usage. It is suitable for
vehicle repairing industry such as auto repair shop and auto repair retail-department
and other etc.
1.2 Structural performance
1.2.1 The lift is the Floorplate 2-Post Hydraulic Car Lift which takes the use conditions
of most users into full consideration in structure.The users can install the lift in the
appropriate place according to their own situation.
1.2.2 The hydraulic system uses hydraulic power unit,compact, safe, reliable, easy to
adjust, easy to maintain and has low failure rate. The hydraulic system is with manual
voltage regulator, revolving the overflow valve and screw to adjust systematic pressure
is ok.
Note: The system pressure has been adjusted prior to shipment,the users can
not adjust by themselves.
1.2.3 The lift is with mechanical security lock, simple and reliable in structure.
1.3 Operating system:
1.3.1 When the power is on, press the rise button to achieve the required high, release
the button, the device can be stopped.
1.3.2 Confirm the mechanical lock can lock the slider, if there is no safe locked, press
the down handle to make the slider down so that the mechanical lock can lock the slider.
1.3.3 During working pay attention to the mechanical lock, if the mechanical lock
doesn’t lock the slider effectively, should adjust to make it in the best condition.

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1.4 Technical parameters:
Dimensions（QJ-Y-2-35)
Type
lifting
height
mm
Lifting
weight
KG
Pressure
Pneumatic
Mpa
Motor
Power
Kw
Voltage
V
Lifting
Time
S
noise
QJ-Y-
2-35
≤1820
≤4000
16Mpa
2.2KW
220V/380V
50Hz
≤80
≤85dB

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Chapter II, Safety instructions

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2.1 Safety specification
在Do not operate the equipment until you carefully read and fully understand the
instructions which the rules contain. Negligence may result in major accidents,
electrical shock or serious personal and property damage.
1. Know your machine
For your personal safety, please carefully read this manual, know applications and
limitations of the machine, and the potential risks associated with the machine.
2. Keep work area clean
Messy area and components can cause accidents.
3. Do not use the machine in dangerous environment
Do not use the machine in wet atmosphere or rain, or exposed to rain, keep work
area in good lighting.
4. Non-professional staff do not close
All visitors must remain a safe distance from the work area.
5. Do not operate the machine by force
Keep the speed of the machine in its design, operate with security implementation
6. Wear appropriate clothing
Avoid wearing loose clothing, gloves, necklaces or jewelry that can be involved
by moving parts, we recommend wearing non-slip shoes, wear the cap long hair can be
wrapped in.
7.Do not maintain the machine in working condition
The machine should be properly maintained on a regular basis, such as lubrication,
adjustment, but certainly don’t maintain it in working condition.
8. You must cut off the power before maintenance and replacing parts.
9. Do not run the machine without people’s charge.
10.machine label

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2.2 The warning signs

9

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2.3 Security design description
2.3.1 Hydraulic system adopts hydraulic cylinder to lift. Explosion-proof valve is
used to hydraulic cylinder. Once hydraulic oil pipe explode, damage will not
happen because of lift suddenly goes down.
2.3.2 Steel rope is adopted to the balancing installation to ensure synchronous
lifting.
2.3.3 Lift mechanical lock is unlock and does not work when goes down. But it
works in rest state. So it is safe even when the oil pipe burst or steel wire rope
broken.

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Chapter III Method of Packaging and Handling
3.1 Packing way：
The lift is packed to be several parts as below:
1 The lift body is wrapped in steel frame, completely covered by unbreakable material,
include all body parts.
2 Power unit and electrical control box (some models without electronic control box)
is packed in cardboard box.
3 We will provide some optional accessories for some client's special requirement.
3.2 lifting and loading、transport:
1 When lifting and loading, must use woven nylon tape with loading-bear strength no
less than 2 tons, and to the center of gravity, to avoid the tape placed in mechanical lock
position. See the Fig. As below.
2. Right equipment and methods must be chose when loading and unloading. Also
ensure the parts is no missing and consider package size、weight、center of gravity
and breakable parts.
3. Lift must be placed flat and avoid direct sunlight in the warehouse.moisture-proof.
Temperature is -10°C to +40°C.

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4. After delivery, to check the damage may occur on the way of transport and storage.
And to verify the promise of manufacturer. If the damage occurred during
transportation, the customer should immediately inform the transport company.
5. Be careful when opening the package, to maintain a certain distance. Do not lose
small parts when opening package.
Chapter IV Installation and Testing

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4.1 Installing tools：
1、Φ18 churn drill bit
2、churn drill
3、12-14、17-19 spanner
4、adjustable spanner
5、cross screw driver，flat screw driver
6、hammer
7、band tape（5m）
8、squareness gauge
9、chalk
4.2 Installation warning
4.3 Choose installation place.
1、Lift is designed to be installed inside the house, space is no obstacle, well-ventilated.
Shall not be installed near the wash area, paint, paint corrosive solvents stacking area.
if the installation place close to bedroom, may explode, very dangerous. We must avoid
here to install. There are other state regulations on health and safety. Such as minimum
distance from walls or other equipment. Emergency access and other requirements.
2、Must keep fire far away from lift installation place, the surrounding environment
must be good.
4.4 Installation requirement on ground
Only manufacturers or distributors authorized professional technical personnel may install
the equipment. The installer must have the qualifications. Non-professional installation
may cause serious injury to person or equipment.
Installation according to the chart.

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1、Lift must be installed on a minimum thickness of 250 mm, a minimum strength of
300PSI concrete ground.
Specifications of concrete must be strictly enforced, otherwise it will cause
a serious accident.
Installation ground should be level. Should supplement the small uneven
ground level. If the concrete level tolerance is big, should considerre-pouring
concrete.
4.5 Installation
1、According to the instructions in the packing list, to check if is missing parts or
damage parts.
2、According to foundation chart (Fig.2) to install lift. Using chalk to draw the
installation range of column lift.

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3、 After marking proper position for lift column, to draw with a rough outline of
column position with chalk, column base as a template.
4、Re-check all the dimensions to ensure that each column of the base shape and
position consistent with the chalk line.
5、Firstly, place cylinder in the positioning hole in the column bottom, then after fixing
slider to slide, push the slide to bottom of the column from top. Two columns distance
is 2800mm.
6、Base on column bottom hole for position, to drill a hole about 150 mm deep with
churn drill on concrete. To ensure the expansion bolts' fixed-strength, do not get churn
drill shaking when drilling hole. After drilling, with a vacuum cleaner or wire brush to
clean the dust of each hole. Ensure the column in the process to prevent the dumping
or shifting.
7、The nuts should be reserved 3-5mm thread after assembling expansion bolts. Inserted
into the drilled hole, tapping with a hammer until the bolt to the column bottom of the
spring washer parts, then taping pivot bolt until it can not move. Measured vertical
degree of vertical column with squareness gauge .If column vertical degree is large, use
pad to adjust. After vertical adjustment, tighten the nut bolt. nut tightening torque is
about 80N.M.
Anchor bolt installation drawings：

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The column vertical degree must be guaranteed, otherwise it will
cause lift can not rise or damage to person.
8、Install lift pump station、oil pipe(Fig.3.2),mechanical lock, steel wire rope , limit
switch parts and so on. Fix the balancing steel wire rope (Fig.3.), The slide should be
at bottom when adjusting the balancing steel wire rope. Two steel wire rope keep in
same tightness.
Steel wire rope installation drawings:

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18
1
Hex nuts
M20
8
2
Wire rope
2
Pump station connection diagram：

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No
Name
Spec
Qty
1
Pump
1
2
Flange nut
M8
4
3
Flange hexagonal bolt
M8×30
4
Top cover installation drawing：
No
Name
Spec
Qty
1
Top cover
2
2
Top pulley-bottom plate
2
3
Bimetallic bearing
302519
2
4
Pulley side cushion
2
5
Shaft elastic ring
φ25
2
6
hex nut
M12
8
7
Elastic washer
φ12
8
8
Flat washer
φ12
8
9
Hexagon headed bolt
M12×30
8
Height adaptor installation diagram：