SunSynk INNAGATOR Series User manual
1MWh400kW Innagator
INNAGATOR
SERIES
USER MANUAL
Please retain for
future reference
623
1MWh400kW Innagator | User Manual2
SAFETY PRECAUTIONS 4
General Safety 4
Personal Safety 4
Electrical Safety 5
Environmental Safety 8
Mechanical Safety 9
Equipment Security 11
Energy Storage System Safety 11
Battery Safety 11
SITE REQUIREMENT 13
Location Requirement 13
Foundation Requirement 15
Lifting Requirement 16
UNPACKING AND ACCEPTANCE 16
INSTALLATION EQUIPMENT 17
Preparation Before Installation 17
Protective Tool 17
Inventory of Materials and Equipment 18
Pre-Installation Inspection 21
Installation Requirements 21
Installation Tool 22
Personnel Qualication Requirements 23
Field Installation Guide 23
PRODUCT INTRODUCTION 28
Main Component 28
System Topology 29
Function Introduction 29
Product Parameter List 30
Precautions for Use 31
Function Introduction 31
Integral Cabinet 31
Operation and Display Panel 32
Electric Meter Wiring and Setup 43
PCS Cloud Platform Login and How to Access
the Internet 53
Distribution Cabinet 55
Integral Cabinet 55
Display and Control Screen Interface 56
Battery Cabinet 60
Integral Cabinet 60
Screen Interface 61
Fire Suppression System 70
Temperature Detector 71
Light Smoke Detector 72
Emergency Stop/Start Button 73
Air Conditioner 74
Lighting System 75
POWER ON THE SYSTEM 76
Check Before Power-On 76
Routine Inspection 76
Energy Storage System Installation Check 76
Fire Suppression System Check 77
Power-On Process 77
PRODUCT MAINTENANCE 80
Preparation Before Maintenance 80
Battery Cabinet Maintenance 81
PCS Cabinet Maintenance 82
Distribution Cabinet Maintenance 82
Fire Suppression System Maintenance 83
Air Conditioning Maintenance 84
Auxiliary System Maintenance 85
Pre-Maintenance Inspection 85
Other Maintenance 85
TRANSPORT REQUIREMENT 86
Disassembly Inspection and Pre-Transport
Sealing Requirements 86
Structural Inspection 86
Electrical Inspection 89
Air Conditioning Inspection 90
Fire Inspection 91
Environmental Monitoring 92
Label Paste 92
Transportation/Security 93
Container Handling Requirement 93
Transport Regulatory Requirements 94
Table of Contents
1MWh400kW Innagator | User Manual3
ABOUT THIS MANUAL
This manual is intended to guide the operation and maintenance personnel of the 983kWh/400kW energy
storage system. It mainly describes the safety, operation, and maintenance of transportation and storage,
PCS cabinet, battery cabinet, power control cabinet, re suppression system, air conditioning, and other
components. Before installing and using the energy storage system, read this manual carefully to get familiar
with the safety information and functions and features of the energy storage system.
Symbol Specication
Audience
This manual is intended for qualied technical personnel.
Installation must and can only be performed by professional technicians who meet the following require-
ments:
Technical support engineers.
Hardware installation engineers.
Commissioning engineer.
Maintenance engineer.
In order to ensure the personal and property safety of users when using this product, and to ensure the
best and eective use of this product, this manual provides users with relevant safety information, highlight-
ed by the following symbols.
Below is a list of symbols used in this manual. Please read it carefully to make the best use of this manual.
Indicates an immediate and dangerous situation that, if not avoided, will result in
death or serious injury.
Indicates a moderately hazardous situation which, if not avoided, will result in
death or serious injury.
Indicates a minor hazard which, if not avoided, could result in minor or moderate
injury.
Conveys device or environment safety warning information. This could result in
equipment damage, data loss, performance deterioration, or unanticipated results
if not avoided. The notice does not involve personal injury.
Highlights important information, best practices, and tips.
The note addresses information unrelated to personal injury, equipment damage,
and environmental damage.
DANGER
WARNING
CAUTION
NOTICE
INSTRUCTIONS
1MWh400kW Innagator | User Manual4
SAFETY PRECAUTIONS
Before transporting, storing, installing, operating, using, and/or maintaining the device, read this manual and
strictly follow the labels on the device and all safety precautions in this manual. In this manual, "Equipment"
means products, software, components, spare parts, and/or services related to this manual. "Company"
means the equipment's manufacturer (producer), seller, or service provider.
The terms "Danger", "Warning", "Attention" and "Notice" in this manual do not represent all safety matters
that should be followed, and you must also comply with relevant international, national, or regional stand-
ards and industry practices. The company does not assume any responsibility for violations of safety opera-
tion requirements or violations of design, production, and use of equipment safety standards.
The Company shall not be liable for any of the following circumstances or the results thereof:
Equipment damage caused by earthquakes, oods, volcanic eruptions, debris ow, lightning strikes, res,
wars, armed conicts, typhoons, hurricanes, tornados, extreme weather, force majeure;
Does not operate under the conditions of use described in this manual;
The installation and use environment does not meet the relevant international, national, or regional
standards;
Installation and use of equipment by unqualied personnel;
Do not follow the instructions and safety warnings in the product and documentation;
Disassemble or modify the product or modify the software code without authorization;
Damage caused by transportation by you or a third party entrusted by you;
Damage caused by storage conditions that do not meet product documentation requirements.
Your materials and tools do not meet the requirements of local laws, regulations, and related standards;
Damage caused by your or a third party's negligence, intent, gross negligence, malpractice, or not caused
by our company.
General Safety
Personal Safety
Do not operate with power on during installation. Electrical installation is prohibited. Remove the
cable. The moment the cable core contacts the conductor, It may generate electric arcs, sparks, or
re and explosion, which may cause re or personal injury.
When the device is powered on, improper or incorrect operations may cause re, electric shock,
or explosion, resulting in personal injury or property damage.
Do not wear watches, bracelets, bracelets, rings, necklaces, and other conductive objects during
operation to avoid burns.
Special insulation tools must be used during the operation to avoid electric shock damage or short
circuit faults. Meet local laws, regulations, standards, and regulations.
Special protective tools, such as protective clothing, insulating shoes, goggles, safety hats, and
gloves, must be used during operation. Install ground cables for devices that need to be grounded.
When removing the device, the protection must be removed last.
DANGER
WARNING
1MWh400kW Innagator | User Manual5
Routine Requirement
Do not disable equipment protection and ignore the manual and equipment's warnings, cautions, and
precautions.
If any fault is found during the equipment operation that may cause personal injury or equipment dam-
age, terminate the operation immediately, report the fault to the responsible person, and take eective
protective measures.
Do not power on the device before it is installed or conrmed by professional personnel.
Do not touch the power supply device directly, using other conductors, or indirectly through damp
objects. Before touching any conductor surface or terminal, measure the voltage at the contact point to
ensure there is no electric shock danger.
Do not touch the shell when the temperature is too high, which may cause burns.
Do not touch the fan with your ngers, parts, screws, tools, or boards. Otherwise, hands or equipment
may be damaged.
In case of re, evacuate the building or equipment area, press the re alarm bell, or call the re alarm
number. Under no circumstances is it permitted to re-enter the burning building or equipment area.
Personnel Requirement
The personnel who operate the equipment include professional personnel and trained personnel.
The personnel responsible for device installation and maintenance must be strictly trained, master the
correct operation methods, and understand the safety precautions and relevant standards of the coun-
try/region where they are located.
Only qualied professionals or trained personnel are allowed to install, operate, and maintain the equip-
ment.
Only qualied professionals are allowed to remove safety facilities and repair devices.
Personnel in special scenarios, such as electrical, climbing, and equipment operations, must have special
operation qualications required by the local country/region.
Medium voltage equipment operators must hold a high voltage electrician operating certicate.
Replacement of equipment or components (including software) must be done by authorized profession-
als.
Keep away from the device except for the personnel who operate the device.
Electrical Safety
Before making an electrical connection, ensure the device is not damaged. Otherwise, electric
shock or re may occur.
Non-standard and incorrect operations may cause re or electric shock.
Prevent foreign bodies from entering the device. Otherwise, the device may be short-circuited or
damaged, load power supply derating or power failure, and personal injury may occur.
When installing a device that needs to be grounded, install the PGND cable rst. When removing
a device, remove the PGND cable at the end.
Do not allow cables to pass through the device's air inlet and air outlet.
DANGER
WARNING
CAUTION
1MWh400kW Innagator | User Manual6
Routine Requirement
The installation, operation, and maintenance must follow the sequence of steps in the manual. Do not
modify, add, or change the equipment or change the installation sequence without authorization.
Only with the permission of the power department of the country or region where it is located can it be
connected to the grid.
Comply with power station safety regulations, such as operation tickets and work ticket systems.
Install temporary fences or warning ropes in the working area and hang "Do not enter" signs, non-sta
are strictly prohibited to enter.
Before installing or removing power cables, disconnect the device and its front and rear switches.
When liquid is found inside the device, turn o the power immediately and do not continue to use it.
Before operating the equipment, check that the tools used meet the requirements and are registered.
After the operation is complete, retrieve the device by number to prevent it from being left inside the
device.
Before installing a power cable, ensure that the label on the cable is correct and the terminal is insulat-
ed.
Use an appropriate range torque tool to tighten screws when installing devices. When using a wrench to
tighten, ensure that the wrench is not crooked and the torque value error does not exceed 10% of the
specied.
Use a torque tool to x the screws and double-check with red and blue marks. After the installation
personnel conrm that the screws are tightened, paint a blue mark on the screws. After the inspector
conrms the tightening, paint the red mark (draw the line mark needs to cross the edge of the screw).
Ensure that all protective shells and insulation tubes of electrical components are installed properly after
installation to prevent electric shock.
If a device has multiple inputs, disconnect all inputs before performing any operation on the device.
When you maintain the power supply or distribution equipment at the rear of the power supply device,
turn o the output switch of the power supply device.
During equipment maintenance, hang "Do not close" signs on the upstream and downstream switches
or circuit breakers and post warning signs to prevent accidental connections. You can power it on again
only after the fault is rectied.
During fault diagnosis and troubleshooting, the following safety measures must be taken if power failure
is required:
»Power failure;
»Electrical inspection;
»Installation of ground wire;
»Hang signs and install barriers.
Periodically check the screw that connects the device terminal and ensure that it is tight.
If a cable is damaged, replace it with a professional to avoid risks.
It is strictly prohibited to alter, damage, or cover the logo and nameplate on the equipment and timely
replace the logo that has become unclear due to long-term use.
Do not use water, alcohol, or oil to clean the device's internal and external electrical components.
1MWh400kW Innagator | User Manual7
Grounding Requirement
The backup grounding impedance must meet the local electrical standards.
The device should be permanently connected to the protected area. Before operating the device, check
the electrical connections of the device to ensure that the device is reliably grounded.
Do not operate the device without a ground conductor installed.
Do not damage the ground conductor.
For devices that use a three-core socket, ensure that the ground terminal in the three-core socket is
connected to the protective ground.
For a device with a high contact current, ground the protective ground terminal of the device cover be-
fore connecting the input power to prevent electric shock caused by the contact current of the device.
Wiring Requirement
The selection, construction, and routing of cables must comply with local laws, regulations, and regula-
tions.
Do not loop or twist during the routing of power cables. If the length of the power cable is not enough,
replace the power cable. Do not use a joint or solder joint in the power cable.
All cables must be securely connected, properly insulated, and of appropriate specications.
The cable slots and holes have no sharp edges. The positions of the cable pipes and holes must be pro-
tected to prevent sharp edges and burrs.
If cables are routed from the top of the cabinet to the cabinet, bend them in the U-shape outside the
cabinet before entering the cabinet.
Cables of the same type should be bundled together in a straight and neat appearance without skin
damage. Cables of dierent types are routed at least 30mm apart. Do not intertwine or cross cables.
When cables are connected or left during cable connection, seal the cable port with mud immediately to
prevent water vapor and small animals from entering the port.
Cables buried in the ground are securely secured using cable supports and cable clips. Ensure that ca-
bles in the backlled area are tightly attached to the ground to prevent deformation or damage caused
by force during backlling.
When external conditions (such as the laying mode or ambient temperature) change, verify the cable
selection by referring to the IEC-60364-5-52 or local laws and regulations, for example, whether the car-
rying current meets requirements.
The insulation layer may be aged or damaged when cables are used in high temperatures. Keep at least
30mm away from the heating device or the heat source.
When the temperature is too low, violent impact or vibration may crack the plastic cover of the cable. In
order to ensure construction safety, the following requirements should be followed:
»Cables should be laid and installed at temperatures higher than 0 ° C. Handle cables cautiously,
especially in a low-temperature environment.
»If the ambient temperature is lower than 0 ° C, move cables to the ambient temperature and store
them for at least 24 hours before routing cables.
Do not push the cables from the vehicle. Otherwise, the cable performance deteriorates, which will aect
the current carrying and temperature rise.
1MWh400kW Innagator | User Manual8
Antistatic Requirement
Observe the ESD regulations before you touch a device, such as a board, module with exposed circuit
board, or application-specic integrated circuit (ASIC) chip. Wear ESD clothes, ESD gloves, or an ESD wrist
strap, and ensure that the other end of the ESD wrist strap is well grounded.
When holding a board or a module with an exposed circuit board, hold the edge of the board or module
without components. Do not touch the components with your hands.
Before you store or transport the removed boards or modules, pack them with ESD packaging materials.
The static electricity generated by the human body may damage the electrostatic-sensitive compo-
nents on the board, such as the large-scale integrated circuit (LSI).
NOTICE
Environmental Safety
Do not place the device in an environment with ammable or explosive gas or smoke, and do not
perform any operations in such an environment.
Do not store ammable and explosive materials in the equipment area.
Do not place the equipment near heat sources or re sources, such as reworks, candles, heaters,
or other heating equipment that may be heated. The device may be damaged, or a re may occur.
The device should be installed in an area away from liquid. Do not install the device under the
water pipe or air outlet where condensation may occur. Do not install it under the equipment
room's air conditioner port, air vent, or cable window to prevent liquid from entering the device.
The device is faulty or short-circuited.
When the equipment is running, do not block the vent, or heat dissipation system or cover it with
other items to prevent high-temperature damage to the equipment. Prepare or re.
Do not allow cables to pass through the device's air inlet and outlet.
DANGER
WARNING
CAUTION
Routine Requirement
Store the device in a clean, dry, well-ventilated place in an appropriate temperature and humidity envi-
ronment. Keep the device away from dust and condensation.
Do not install or operate the equipment beyond the range specied in the technical specications; other-
wise, the performance and safety of the equipment will be aected.
Do not install, use, or operate outdoor equipment or cables (including but not limited to carrying equip-
ment, operating equipment, and cables, plugging and unplugging signal interfaces connected to out-
doors, working at heights, outdoor installation, or opening doors) in bad weather such as thunder, rain,
snow, or strong wind above level 6.
Do not install the device in an environment exposed to dust, smoke, volatile gas, corrosive gas, infrared
radiation, organic solvents, or excessive salt.
1MWh400kW Innagator | User Manual9
Do not install the device in an environment with metal or magnetic conductive dust.
Do not install the device in an area prone to breeding fungi, molds, and other microorganisms.
Do not install the device in an area disturbed by strong vibrations, noise sources, or electromagnetic
elds.
Site selection should comply with local laws, regulations, and relevant standards.
Installation environment: The ground should be solid and free of bad geology, such as rubber soil, soft
soil, or easy subsidence. Low-lying areas, such as water accumulation and snow, are strictly prohibited.
The water level of the site should be higher than the highest water level in the area.
Do not install the device in a position that can be ooded by water.
If the device is installed in a place with dense vegetation, in addition to routine weeding, harden the
ground under the device, such as laying cement and stones.
When installing, operating, or maintaining the device, clear the water, snow, ice, or debris on the top of
the device and then open the door to prevent debris from falling into the device.
Ensure that the surface is strong enough to meet the load-bearing requirements.
After installing the device, clear the empty packing materials from the device area, such as cartons, foam,
plastic, and cable ties.
Mechanical Safety
When working at altitude, you must wear a safety hat, safety belt, or waist rope and tie it to a
strong structural part. It is strictly prohibited to hang on a moving, unstable object or a metal with
sharp edges and corners to prevent the hook from slipping and falling.
The tools must be fully prepared and have passed the inspection by professional organizations.
Do not use the tools with scars, unqualied inspection, or beyond the validity period of the inspec-
tion. Ensure that the tools are rm and not overloaded.
Before installing a device into the cabinet, ensure that the cabinet is secured to prevent the cabi-
net from tilting and falling due to the unstable center of gravity, which may hurt security personnel
or damage the device.
When pulling out a device, take care of unstable or heavy devices installed in the cabinet to avoid
being crushed or hurt.
Do not drill holes in the device. Drilling holes may damage the sealing performance, electromag-
netic shielding performance, internal components, and device cables. Metal chips generated from
drilling may enter the device and short-circuit the circuit board.
DANGER
WARNING
Routine Requirement
Paint scratches during transportation and installation must be repaired in time. Do not expose the
scratches for a long time.
Without the evaluation of the company, it is forbidden to arc welding, cutting, and other operations on
the equipment.
It is prohibited to install other equipment on top of the equipment without our evaluation.
When working in the space above the top of the device, protect the device from damage.
Use the correct tools and know how to use them correctly.
1MWh400kW Innagator | User Manual10
High Altitude Safety
All operations carried out more than 2 meters above the ground belong to high-altitude operations, and
guardians must be installed for high-altitude operations.
Only after relevant training and qualication can you work at altitude.
Steel pipe rain is not dry, or other dangerous conditions should stop working at altitude. After the above
situation, the safety person and relevant technical personnel must check all kinds of operating equip-
ment to conrm the safety of the operation.
The high-altitude work site the danger zone should be demarcated, obvious signs should be set up, and
unrelated personnel should be strictly prohibited from entering.
Guardrails and signs shall be set up along the openings and holes of high-altitude operations to prevent
missteps.
It is strictly prohibited to pile scaolding, springboard, or other debris on the ground below the high-alti-
tude working area. Ground personnel are prohibited from staying or passing directly below the high-alti-
tude operation area.
Carry the equipment and tools with you to prevent equipment damage or personal injury caused by
falling tools.
It is strictly forbidden for aerial workers to throw objects from a high altitude to the ground or to throw
objects from the ground to a high altitude. Objects should be carried by slings, hanging baskets, elevated
vehicles, or cranes.
Avoid working on the upper and lower layers at the same time. If unavoidable, a special protective shed
or other protective measures must be set up between the upper and lower layers, and the upper layer is
strictly prohibited from stacking tools and materials.
When disassembling scaolding upon completion, it shall be carried out in layers from top to bottom.
It is strictly forbidden to disassemble the upper and lower layers at the same time. When removing one
part, it shall prevent the collapse of other parts.
The operators at high altitudes shall work strictly with the safety regulations at high altitudes, and the
company shall not be responsible for the accidents caused by violating the safety regulations at high
altitudes.
It is strictly prohibited to laugh and play while working at altitude, and it is strictly prohibited to rest in the
altitude working area.
Ladder Safety
Use wooden or insulated ladders when teleclimbing operations
may be involved.
Priority is given to the platform ladder with a protective guardrail in
the climbing operation. A one-step ladder is prohibited.
Before using a ladder, ensure that the ladder is in good condition
and has the proper weight. Do not use the ladder overweight.
The ladder must be placed in a secure place and held by someone
during operation.
When climbing a ladder, keep your body steady and ensure that
your center of gravity does not deviate from the edge of the ladder
to reduce danger and ensure safety.
The pull rope must be rm when using the miter ladder.
1MWh400kW Innagator | User Manual11
Hoisting Safety
All hoisting personnel must undergo relevant training and be qualied before starting work.
Temporary warning signs or fences shall be erected to isolate the hoisting area.
The foundation for lifting operations must meet the load-bearing requirements of the crane.
Before hoisting equipment, ensure the lifting tool is securely secured to a xed object or wall that meets
the load-bearing standards. Do not walk under the lifting arm or objects during hoisting.
Do not drag wire ropes, spreader, or impact with hard objects when hoisting.
During hoisting, ensure that the Angle between the two cables is not greater than 90°, as shown in the
following gure.
Equipment Security
Do not open the cabinet door while the system is running.
Do not stand outside the cabinet door when the energy storage system is faulty.
When the re alarm is triggered, evacuate the scene immediately.
The energy storage system must set up fences, walls, and other protective measures and erect
safety warning signs for isolation to avoid equipment transport. Unauthorized personnel may en-
ter during the operation, resulting in personal injury or property damage.
DANGER
CAUTION
Energy Storage System Safety
NOTICE
Battery Safety
Do not short-circuit the positive and negative terminals of the battery. Otherwise, it will cause a
short circuit of the battery. A short circuit in the battery will generate a large current and instantly
release a large amount of energy, causing the battery to leak, smoke, release ammable gas, re,
or explosion. To avoid battery short circuit, electricity the pool does not allow live maintenance.
Do not expose the battery to high-temperature environments or heat-generating devices, such as
high-temperature sunshine, re sources, transformers, and heaters. Overheating the battery may
cause leakage, smoke, release of ammable gases, re, or explosion.
Do not allow the battery to receive a mechanical shock, drop, collision, hard object puncture, or
pressure impact. Otherwise, the battery may be damaged or re.
Do not disassemble, modify, or destroy the battery (such as inserting foreign matter, external
extrusion, intrusion into water, or other liquids) so as to avoid causing battery leakage, smoke,
release of ammable gas, re, or explosion.
Do not use other metal objects on battery terminals. This may cause heat or electrolyte leakage.
Use or replace the battery model is not sure there will be re or explosion risk. Please use the
model recommended by the manufacturer of Batteries.
Battery electrolyte is toxic and volatile. When there is electrolyte leakage or abnormal odor, avoid
contact with liquid or gas leakage dew. Non-professional personnel should not approach, please
contact professional personnel immediately. Professionals should wear goggles, rubber gloves,
gas masks, protective clothing, etc., power o the device in a timely manner, and remove the leak-
ing battery. Contact technical support.
DANGER
1MWh400kW Innagator | User Manual12
The battery is a closed system that releases no gas under normal operation. If in extreme abuse
situations under such harsh conditions as burning, needling, squeezing, overcharging, or other
conditions that may cause the battery to lose thermal control, possibly damage or abnormal
chemical reactions occur in the battery.
The gas produced by the combustion of the battery can irritate the eyes, skin, and throat. Please
pay attention to protection.
Do not install the battery under the equipment room's air conditioner port, air vent, cable window,
or water pipe. This prevents liquid from entering the device and causing a fault or short circuit.
During battery installation and commissioning, re extinguishing facilities, such as re extinguish-
ing sand and carbon dioxide extinguishing, must be equipped according to the construction stan-
dards and regulations, re alarms, etc. Before putting it into operation, it is necessary to ensure
that there are reghting facilities that comply with local laws, rules, and regulations.
After the battery is discharged, charge the battery in time. Otherwise, the battery may be damaged
due to over-discharge.
DANGER
WARNING
Statement
The company shall not be responsible for the damage and other results of the batteries provided by the
company caused by the following reasons:
Battery damage caused by earthquakes, oods, volcanic eruptions, mudslides, lightning strikes, res,
wars, armed conicts, typhoons, hurricanes, tornadoes, extreme weather, force majeure.
Direct damage caused to batteries, including but not limited to excessively high or low operating temper-
ature of batteries, unstable power grids, and frequent power outages due to the on-site device operating
environment or external power parameters that cannot meet environmental requirements for normal
operation.
Battery damage, drop, leakage, or rupture caused by improper operation or failure to connect the bat-
tery as required.
The battery is installed on-site and connected to the system. The battery is damaged due to over-dis-
charge if it is not powered on in time due to your fault.
Battery damage caused by delayed acceptance due to your reasons.
Battery operation management parameters are not set correctly.
If you mix the battery provided by our company with other batteries, resulting in accelerated capacity
decay, including but not limited to: with other brands of batteries, with batteries of dierent rated capaci-
ties, etc..
Your improper maintenance causes frequent over-discharge of the battery, on-site expansion, or long-
term failure to charge fully.
You do not properly maintain the battery according to the operation manual of the supporting equip-
ment, including but not limited to: do not regularly check whether the battery terminal screws are tight-
ened.
Battery damage caused by failure to store the battery in accordance with storage requirements (such as
in a humid, rain-prone environment).
Because of your reasons, do not charge in time, resulting in battery storage, capacity loss, or irreversible
damage to the battery.
1MWh400kW Innagator | User Manual13
Battery damage caused by you or a third party, including but not limited to: failure to relocate or install
the battery according to the requirements of the company.
You attach an additional load to the battery yoursel.
The battery has expired its maximum storage period.
The battery warranty has expired. Batteries that exceed the warranty period have certain security risks
and are not recommended to continue to use.
Short-Circuit Protection
When installing and maintaining batteries, use insulation tapes to wrap exposed cable terminals on
batteries.
Prevent foreign objects (such as conductive objects, screws, and liquids) from entering the battery and
causing short circuits.
Drain Treatment
The electrolyte is corrosive, and contact may cause skin irritation and chemical burns. If it comes into contact
with the battery electrolyte, The following measures should be taken:
Inhalation: Evacuate the contaminated area, get fresh air immediately, and seek immediate medical help.
Eye contact: Immediately rinse eyes with plenty of water for at least 15 minutes without rubbing and
seek immediate medical help.
Skin contact: Wash contact areas immediately with plenty of water and soap, and seek medical help
immediately.
Ingestion: Seek medical help immediately.
Electrolyte overow may cause potential damage to the device. The spilled electrolyte may cor-
rode metal objects and boards, reducing performance or even damaging the board.
NOTICE
SITE REQUIREMENT
Routine Requirement
Wear appropriate personal protective equipment at all times during any assembly operation on-site. The
following personal protective equipment is considered a minimum requirement:
In a dry environment, S3-class anti-hole soles and steel-toe safety shoes.
On the rainy or wet ground, wear S5 safety boots with anti-hole soles and steel-toe caps.
Close-tting ame-retardant work clothes.
Suitable for ame-retardant work pants.
Safety gloves.
Location Requirement
Site selection requirements are generally as follows:
Do not install in low-lying areas. The installation level must be at least 300mm higher than the highest
water level in the area.
1MWh400kW Innagator | User Manual14
China region:
»The safety distance between the energy storage system and the Class A production building should
be ≥12m, the safety distance between the energy storage system and the Class B production build-
ing should be ≥10m, the safety distance between the energy storage system and the class C, D, and
E production buildings with re resistance grade 1 and 2 should be ≥10m, and the safety distance
between the energy storage system and the Class 3 re resistance production buildings should be
≥12m. If the external walls of the adjacent buildings are non-burning bodies with no Windows or
doors and no exposed burning eaves, the re spacing can be reduced by 25% based on 3m.
»If the above safety distance cannot be met, a rewall must be set up between the battery equipment
room, energy storage room, or energy storage installation area and class C, D, and E buildings. A
re-resistant rewall of no less than 3h should be installed for security protection, and the length
and height of the rewall should exceed the outer outline of the energy storage system by 1m each.
At the same time, the space requirements for equipment transportation, installation, and mainte-
nance must be considered.
Non-China region:
»Outdoor storage systems should be at least 10 feet away from boundaries, public roads, buildings,
ammable materials, hazardous materials, high piles, and other hazards not associated with the grid
infrastructure.
»When one of the following conditions is met, the distance between the energy storage system and
the production building can be reduced to 0.9m, and the space requirements of equipment trans-
portation, installation, and maintenance need to be considered.
To prevent wildres caused by high temperatures in summer from causing res in the energy storage
system, the installation site of the energy storage system or the energy storage power station should be
free of vegetation and ammable plants within 3 meters of the surrounding area.
Considering safety, the distance between the energy storage system and residential buildings is ≥12m,
and the distance between the energy storage system and schools, hospitals, and other densely popu-
lated buildings is ≥30.5m. If this safety distance cannot be met, a rewall should be built between the
energy storage system and the building.
The safe distance between the energy storage system and the production building shall comply with
local re codes or standards.
An energy storage system or an energy storage power station should be installed in an environment
free from the risk of explosion, with convenient transportation conditions, and reliable re suppression
system equipment.
During the installation, commissioning, and operation of the energy storage system, comply with
the re prevention principle: The number of gas re extinguishers near each unit is not less than
two.
The distance between the exhaust device of the energy storage system and the heating, ventila-
tion, and air conditioning intakes, Windows, doors, discharge platforms, and re sources of other
buildings or facilities shall be greater than 4.6m.
Reserve water extinguishing system ports at the energy storage system site.
The site area required in the near future should be satised, and there should be room for expan-
sion according to the needs of the whole life cycle.
Choose a well-ventilated area.
INSTRUCTIONS
1MWh400kW Innagator | User Manual15
Requirements of Site Selection for Flood Control and Waterlogging
Large-scale electrochemical energy storage system (power ≥100MW) station site design elevation should
be higher than the frequency of 1% ood water level or the highest historical waterlogging water level.
Medium and small electrochemical energy storage system (power < 100MW) site design elevation of the
station area should be higher than the ood level with a frequency of 2% or the highest historical water-
logging level.
When the design elevation of the site of the station area cannot meet the above requirements, another
site should be selected, or dierent ood control and waterlogging prevention measures should be tak-
en according to dierent circumstances.
For energy storage power stations along rivers, rivers, lakes, and seas aected by wind and waves, ood
control facilities' elevation shall consider the wind and wave height with a frequency of 2% and a safety
elevation of 0.5m.
When a large amount of catchment water ows into or through the base outside the base, side ditches
or ood drainage ditches should be set up to discharge water on the ground in an organized manner.
Do not install energy storage systems in salt-damaged or polluted areas because they may be cor-
roded. Energy storage systems can be used in the following or better environments:
»Outdoor environment greater than 2000m from the coast. Using the energy storage system is
not recommended when it is 500m to 2000m away from the coast (if you need to use it, check
with the distributor or the company's engineers). The energy storage system cannot be used
when the distance from the coast is less than 500m.
»Distance from smelters, coal mines, thermal power plants, and other heavy pollution sources
greater than 1500m ~ 3000m.
»The distance is greater than 1000m to 2000m from moderate pollution sources such as chemi-
cal, rubber, and electroplating.
»The distance from light pollution sources such as food, leather, heating boilers, slaughter-
houses, centralized garbage dumps, and sewage treatment stations is greater than 500m to
1000m.
INSTRUCTIONS
Foundation Requirement
The energy storage system must be installed on concrete or other non-combustible surfaces. Ensure the
installation plane is level, rm, smooth, and has sucient bearing capacity. No sag or tilt is allowed.
The foundation pit bottom of the equipment foundation must be tamped and lled.
Do not disturb the foundation by soaking water after excavation. If the foundation is disturbed by soak-
ing water, continue excavation and replace it with lling.
The horizontal error between the contact surface between the base and the cabinet is less than or equal
to 3mm.
The foundation must be above the highest local historical water level and at least 300mm above the level
ground.
Construct drainage facilities based on local geological and municipal drainage requirements to ensure
no standing water is generated at the foundation. The foundation construction should meet the local
area's historical maximum rainfall drainage requirements, and the discharged water should be treated
according to local laws and regulations.
Requirements of Foundation Design Scheme
1MWh400kW Innagator | User Manual16
Before hoisting, ensure that the crane and hoisting ropes meet the load-bearing requirements.
Do not drag the cabinet when installing or removing the hoisting equipment. Otherwise, the cabinet may
be scratched.
Do not lift or move battery packs after installing them in the energy storage system.
Lifting Requirement
Lifting Process Matters Needing Attention
Before Lifting
The hoisting personnel must be trained and qualied before taking up the post.
Before using lifting tools, check that they are complete.
Ensure the lifting tool is rmly xed to a xed object or wall that can bear the load.
For outdoor use, lifting the equipment in clear weather with no wind is recom-
mended.
Check that the crane and steel cable meet the requirements before hoisting.
All doors of the equipment are closed and locked.
Ensure safe and reliable connection of steel cables.
The hoisting sequence from left to right or right to left is recommended to ensure
smooth hoisting.
During the Lifting
Process
No unrelated personnel are allowed to enter the hoisting area, and no one is
allowed to stand under the hoisting arm.
Ensure that the crane position is suitable, not long-distance lifting.
Keep it stable, and the diagonal inclination of the cabinet is no more than 5°.
Ensure that the Angle between two cables is no more than 90°.
The lifting equipment should be handled gently, and the cabinet should fall slowly
and smoothly to avoid impact on the internal equipment.
When the cabinet is in contact with the base, the lifting steel cable should be re-
moved after the base is stressed evenly.
Do not drag wire rope and spreader, and do not collision equipment.
Follow-up cabinet hoisting can be performed only after the cabinet is secured.
When constructing the foundation, consider the cable routing problem of the energy storage system and
reserve trenches or cable inlet holes.
The reserved holes in the foundation and cable inlet holes at the bottom of the device should be sealed.
Foundation drawings are not to be used as nal construction drawings and are for reference only. The
user must review the basic design parameters of the energy storage system according to the require-
ments of the installation environment, geology, and earthquake resistance of the project site.
UNPACKING AND ACCEPTANCE
To prevent the equipment from tipping over, use a rope to secure the case containing the equip-
ment to the forklift before moving. Be careful.
Moving, bumping, or falling may cause damage to the device.
Once the device is placed, remove the packaging carefully to avoid scratching the device. Keep it
during unpacking so the device is stable.
After unpacking, check whether the fastening components and detachable parts are loose. If they
are loose, inform the carrier immediately and the manufacturer.
NOTICE
1MWh400kW Innagator | User Manual17
INSTALLATION EQUIPMENT
Wear appropriate personal protective equipment during any assembly operation on site. The following per-
sonal protective equipment is considered a minimum requirement:
In a dry environment, S3-class anti-hole soles and steel-toe safety shoes.
On rainy or wet ground, wear S5 safety boots with anti-hole soles and steel-toe caps.
Close-tting ame-retardant work clothes.
Suitable for ame-retardant work pants.
Safety gloves.
Preparation Before Installation
Protective Tool
1MWh400kW Innagator | User Manual18
Inventory of Materials and Equipment
After disassembling, please check the list and contact us as soon as possible if there is a lack of material.
No. Material Quantity Position
1 Exhaust outlet hood 1
2 Exhaust air intake hood 1
3 Pressure relief opening 1
4 Battery cabin outlet hood 1 1
5 Battery cabin outlet hood 2 1
1MWh400kW Innagator | User Manual19
No. Material Quantity Position
6 Flash drive 1
7 Circuit breaker operating lever 1
8Fire emergency start button
reset key 2
9Remote control for re gas
probe 1
10 Fire control key (re control
and reset key universal)
1MWh400kW Innagator | User Manual20
No. Material Quantity Position
11 Container door lock and key 2
12 Container maintenance key 1
13 Air conditioning cabinet door
lock and key 1
14 PCS air inlet shutter door lock
and key 1
15 AC control cabinet door key 2
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