Super Systems H2-SGA User manual

Single Gas Analyzer
For CO, CO2, or CH4
OPERATIONS MANUAL
Super Systems Inc.
7205 Edington Drive
Cincinnati, OH 45249
513-772-0060
Fax: [phone]
www.supersystems.com

Super Systems Inc.
Page 2 of 37
Super Systems Inc.
USA Office
Corporate Headquarters:
7205 Edington Drive
Shipping Address:
7245 Edington Drive
Cincinnati, OH 45249
Phone: [phone]
http://www.supersystems.com
Super Systems Europe
Unit E, Tyburn Trading Estate,
Ashold Farm Road, Birmingham
B24 9QG
UNITED KINGDOM
Phone: [phone]
http://www.supersystemseurope.com
Super Systems México
Sistemas Superiores Integrales S de RL de CV
Acceso IV No. 31 Int. H Parque Industrial
Benito Juarez
C.P. 76120 Queretaro, Qro.
Phone: [phone]
http://www.supersystems.com.mx
Super Systems China
No. 369 XianXia Road
Room 703
Shanghai, CHINA
200336
Phone: [phone]
http://www.supersystems.cn
Super Systems India Pvt. Ltd.
A-26 Mezzanine Floor, FIEE Complex,
Okhla Indl. Area, Phase –2
New Delhi, India 110 020
Phone: [phone]
http://www.supersystemsindia.com

Single Gas Analyzer (SGA)
Operations Manual
Super Systems Inc.
Page 3 of 37
Table of Contents
Introduction..................................................................................................................................... 5
Specifications.................................................................................................................................. 5
Single Gas Analyzer (SGA)........................................................................................................... 5
Mechanical Diagrams ..................................................................................................................... 6
Initial Network Configuration ......................................................................................................... 7
nLocateIP Method ....................................................................................................................... 7
Touch Screen Interface................................................................................................................... 8
Main Screen................................................................................................................................. 8
Menu Screen ............................................................................................................................... 8
Trend Chart ................................................................................................................................. 9
Chart Sub Menu..........................................................................................................................11
Instrument Information (Menu Option) ......................................................................................12
Pump Control (Menu Option)......................................................................................................12
Exit Program (Menu Option).......................................................................................................13
Instrument Configuration (Menu Option) ...................................................................................13
Output Configuration (Menu Option) .........................................................................................14
Communications (Menu Option).................................................................................................15
Alarms Setup..............................................................................................................................16
Output Calibration (Menu Option)...............................................................................................17
Overview..................................................................................................................................17
Zero Calibration......................................................................................................................17
Span Calibration .....................................................................................................................18
Sensor Calibration (Menu Option)..............................................................................................18
Overview..................................................................................................................................18
Zero Calibration Procedure....................................................................................................19
Span Calibration Procedure ...................................................................................................19
Digital IO Card (Menu Option).....................................................................................................20
Passcodes (Menu Option)...........................................................................................................20
Control Interface via Web Browser................................................................................................21
Main............................................................................................................................................21
Instrument Information..............................................................................................................22
Sensor Information ....................................................................................................................23
Instrument Configuration...........................................................................................................24
Output Configuration..................................................................................................................25

Single Gas Analyzer (SGA)
Operations Manual
Super Systems Inc.
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Output Calibration ......................................................................................................................26
Sensor Calibration......................................................................................................................27
Alarms........................................................................................................................................28
SSI Configuration .......................................................................................................................29
Read/Write Registers.................................................................................................................30
Network Configuration...............................................................................................................31
Replacement Parts ........................................................................................................................32
Warranty.........................................................................................................................................33
Revision History .............................................................................................................................34

Single Gas Analyzer (SGA)
Operations Manual
Super Systems Inc.
Page 5 of 37
Introduction
SSi provides single gas analysis technology for use in heat treating and other production
environments. The Single Gas Analyzer (SGA) includes a color touch screen and detection cell
with intelligent electronics contained in a metal enclosure designed for rugged industrial
environments. The SGA is preconfigured for detection of CO, CO2, or CH4, depending on
customer needs. Trend charting is available via the touch screen. Control and monitoring are
possible with the touch screen interface and Ethernet-based web interface.
The SGA also includes onboard datalogging and communications via serial connection, USB, or
Ethernet.
Specifications
Gas Measurement Specifications
CO2Sensor
Standard Range
0 –2.000%
Optional High Range
0 –20.00%
Accuracy (Standard Range)
±0.006%
Accuracy (High Range)
±0.2%
Resolution (Standard Range)
±0.001%
Resolution (High Range)
±0.01%
Measurement Method
Non-Dispersive Infrared (NDIR)
CO Sensor
Range
0 –100.00%
Accuracy
±0.2%
Resolution
±0.01%
Measurement Method
Non-Dispersive Infrared (NDIR)
CH4Sensor
Range
0 –100.00%
Accuracy
±0.2%
Resolution
±0.01%
Measurement Method
Non-Dispersive Infrared (NDIR)
Single Gas Analyzer (SGA)
Response Time
0 –6 seconds
Power Supply Input Voltage
110VAC or 230VAC
Maximum Operating Temperature
122 °F (50 °C)
Analog Outputs
2 (4-20mA or 0-5 V)
Serial Communications
2 RS485 ports using Modbus RTU,
configurable baud rate
Ethernet
1 port
USB
1 Type A port, 1 Type B port

Single Gas Analyzer (SGA)
Operations Manual
Super Systems Inc.
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Mechanical Diagrams

Single Gas Analyzer (SGA)
Operations Manual
Super Systems Inc.
Page 7 of 37
Initial Network Configuration
This section is intended for use by persons familiar with Ethernet network setup.
In order to work correctly, the unit must be properly configured for the network to which it is
connected. To locate the unit’s IP address, first connect the unit to an Ethernet network using
the appropriate cable.
If you already know the IP address of the web interface, skip to the
Read/Write Registers
The Read/Write Registers page gives access to the underlying Modbus registers of the SGA.
This page is primarily intended for testing and troubleshooting purposes.
Please contact SSi before attempting to make any changes to the settings on this page.

Single Gas Analyzer (SGA)
Operations Manual
Super Systems Inc.
Page 8 of 37
Network Configuration section on page 28. The network configuration is described in this
section.
The IP address of the unit can be found by using SSi’s nLocateIP software. This method is
described in the following subsection.
nLocateIP Method
Once the unit is connected to the network, you should be able to locate it on the network using
SSi’s nLocateIP software. This program is available from SSi. To use it in locating the unit on
the network, follow these steps on a Windows-based PC:
1. Ensure that the unit is connected to the
network.
2. Open the nLocateIP program.
Figure 1 - Opening nLocateIP program
3. Once the program opens, click the Search
button. The program will begin searching
for SSi devices connected to the network.
Figure 2 - Search button in nLocateIP
4. Look for identifying text in the list of
instruments. The corresponding IP address
is the IP address that you will want to use.
Once you have found the IP address, you should be able to complete any additional network
configuration using the web interface. See the

Single Gas Analyzer (SGA)
Operations Manual
Super Systems Inc.
Page 9 of 37
Read/Write Registers
The Read/Write Registers page gives access to the underlying Modbus registers of the SGA.
This page is primarily intended for testing and troubleshooting purposes.
Please contact SSi before attempting to make any changes to the settings on this page.

Single Gas Analyzer (SGA)
Operations Manual
Super Systems Inc.
Page 10 of 37
Network Configuration section on page 28.
If you are unable to find the unit in the list of devices, it is possible that a network setting (such
as subnet mask) may be different, the unit may be connected to a different network, or the unit
may not be powered on. SSi recommends consulting an IT engineer or network administrator.
If needed, call SSi at [phone].
Touch Screen Interface
Main Screen
The Main screen shows the current percentage of CO2. From here the user can enter the Menu
screen or the Chart screen.
Menu Screen