SuperATV IN-RRK-P-RZR1K User manual

INSTALLATION INSTRUCTIONS
© 2020 SuperATV.com®. All Rights Reserved. IN-RRK-P-RZR1K 4/28/2020
Radiator Relocation Kit
for Polaris RZR XP®1000
2753 Michigan Road • Madison, Indiana 47250 • 855-743-3427
Thank You
For Choosing
Wiring Extension
Fan Bracket x 2
Read instructions and view illustrations before beginning.
Need help with your installation?
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Mount - L
Mount - R *Spacer x 4
Clamp x 6
Wiring Extension
Elbow
Hose
*used with SuperATV Radiators only

IN-RRK-P-RZR1K 2
remove Upper Radiator Brackets
disconnect Overow Tube
(driver)
unplug Fan wiring
(passenger)
remove Front Shocks for easiest access

IN-RRK-P-RZR1K 3
disconnect stock Hoses from Tubes
(passenger)
(passenger)
disconnect Hoses
from Radiator
disconnect Hoses
drain coolant from Radiator

IN-RRK-P-RZR1K 4
disconnect stock Hoses from Tubes
(passenger)
remove Surge Tank

IN-RRK-P-RZR1K 5
- Remove Radiator from machine.
- Remove Fan from Radiator.

IN-RRK-P-RZR1K 6
- Use a hole saw and create a Ø2” hole in Cargo Box.
- Insert Hose and route to Water Pump.
(passenger)
Ø2” hole
leave approximately 13” of Hose
- CutHosetotandsecuretoWaterPumpwithClamp.

IN-RRK-P-RZR1K 7
Clamp x 2
Elbow
stock
- Use a hole saw and create a Ø2” hole in Cargo Box.
- Insert Hose and route to passenger side of Motor.
Ø2” hole
leave approximately 13” of Hose
(driver)
(passenger)
Cut stock Inlet Hose to approximately 12”
- Install Elbow to stock Inlet Hose; secure with Clamp.
- Secure stock Inlet Hose with stock Clamp.
- CutpreviouslyinstalledHosetotandsecuretoElbowwithClamp.

IN-RRK-P-RZR1K 8
2 each
M10 Washer
- Remove stock Cage hardware shown; repeat for passenger side.
- Install Mounts with hardware shown.
remove
(driver)
M10 x 50mm
Mount - RMount - L
Washers between Mount and Cage
DO NOT TIGHTEN ANY HARDWARE COMPLETELY WHEN INSTALLING COMPONENTS

IN-RRK-P-RZR1K 9
M8 x 25mm
M8 Nut
2 each
M6 x 12mm
4x
- Install Fan Bracket to Mount - R with hardware shown.
- Secure Radiator to Mounts with hardware shown.
Fan Bracket
if SuperATV Radiator is being installed, place provided
Spacers between Mount - R and Fan Bracket

IN-RRK-P-RZR1K 10
M8 x 25mm
M8 Nut
2 each
M6 x 12mm
4x
Fan Bracket
- Install Fan Bracket to Mount - L with hardware shown.
- Install Fan to Fan Brackets with hardware shown.
if SuperATV Radiator is being installed, place provided
Spacers between Mount - L and Fan Bracket
Center assembly between Cage and tighten all hardware completely.

IN-RRK-P-RZR1K 11
- Connect Wiring Extension to stock Fan Harness.
- Route through Firewall.
- Route Wiring Extension under Tunnel and to rear of machine.
Wiring Extension
(passenger)
(passenger)
reinstall Front Shocks
Wiring Extension

IN-RRK-P-RZR1K 12
2x - #10 x 3/4”
- Route Wiring Extension up and into Cargo Box; connect to Fan.
- InstallSurgeTanktoCargoBoxwithhardwareshown.ConnectOverowTubetoRadiator.
(passenger)
(passenger)
Wiring Extension
Wiring Extension
Surge Tank

IN-RRK-P-RZR1K 13
Liability Statement
SuperATV’s®products are designed to best fit user’s ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory or aftermarket parts will void any warranty
provided by SuperATV®and is not recommended. SuperATV’s® products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact
SuperATV®to verify that they will work together.
Although SuperATV®has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc. will change the ride of machine
and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No
warranty or representation is made as to this product’s ability to protect user from severe injury or death. SuperATV®urges operators and occupants to wear a helmet and
appropriate riding gear at all times.
By purchasing and installing SuperATV®products, user agrees that should damages occur, SuperATV®will not be held responsible for loss of time, use, labor fees, replacement
parts, or freight charges. SuperATV®, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any
product purchased from SuperATV®. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the
product that gave rise to the claim.
SuperATV®will warranty only parts provided by SuperATV®. Any damage or problems with OEM housings, bearings, seals, or other manufacturers’ products will not be covered
by SuperATV®. SuperATV®parts and products are not warrantied if item was not installed properly, misused, or modified.
Installing, adding, modifying, or fabricating any factory or aftermarket product to your ATV/UTV may violate certain local, state, and federal laws. Be advised that laws vary
depending on town, city, county, state, etc. Use of certain products on public streets, roads, or highways may be in violation law. The Buyer is solely and exclusively legally and
personally responsible for any violation of the law by the installation or use of the product. You must abide by all local, state, and federal laws, including but not limited to vehicle
safety, traffic laws, and ordinances. It is your responsibility to know the laws and how they apply to you.
The Buyer is responsible to fully understand the capability and limitations of his/her vehicle according to manufacturer specifications, warnings and instructions and agrees to
hold SuperATV®harmless from any damage resulting from failure to adhere to such specifications, warnings and/ or instructions. The Buyer is also responsible to obey all
applicable federal, state, and local laws and ordinances when operating his/her vehicle while using this product, and the Buyer agrees to hold SuperATV®harmless from any
violation thereof.
- Connect Hoses to Radiator with Clamps.
- FollowmanufacturersrecommendationsandaddCoolant.RefertoServiceManualandush
Cooling System.