Ironman4x4 BB067 User manual

TO SUIT MITSUBISHI MR TRITON 11/2018+
INSTALLATION
GUIDE
• Ironman 4x4 BBC / BBCD / BBA / BBT067-NL / BBT067-SL / BBT067-TL Bull Bars
fit to a Mitsubishi MR Triton 11/2018+
• It will take about 4 hours to install.
IMPORTANT: Bull bar installations should only be done by a qualified person
and it’s the responsibility of this person to ensure correct fitment.
NOTE: This product has been tested for air bag compatibility
and therefore the mounting system MUST NOT be modified
BB067/180122
BB067
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd

Page 2 of 16
BB067Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
Bolt Tension Chart
Property Class TORQUE ma
NOMINAL DIAMETER - COARSE THREAD
M6 M 8 x 1 M 10 x 1.25 M 12 x 1.5
8.8
Nm 10.5 25 49 88
ft/lb 7.7 18 36 64
Bull Bar Parts List
1. Bull Bar
QTY-1
2. Mounting Bracket
QTY-1
3. Steel Skid Plate
QTY-1
4. Steel Skid Plate L-R
QTY-2
5. Support Bracket 1 L-R
QTY-2
6. Support Bracket
QTY-2
7. License Plate Bracket
QTY-2
8. Skid Plate Bracket
QTY-2
9. Bolt M12x1.25x90mm
QTY-4
10. Bolt M10x1.25x40mm
QTY-14
11. Bolt M12x1.25x40mm
QTY-7
12. Bolt M6x1.0x25mm
QTY-2
13. Bolt M8x1.25x25mm
QTY-17
14. Bolt M8x1.25x25mm
QTY-2
15. Logo
QTY-1
16. STL Bottle Opener
QTY-1

Page 3 of 16
BB067Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
1. Before installation check bull bar
application is compatible with your
vehicle.
2. Unwrap bull bar. Check over riders
and light assemblies are tight in
bull bar before installation.
3. Disconnect any bumper lights,
sensors and cameras. Remove
factory bumper bar, grill assembly
and factory protection plate from
under radiator.
Remove washer bottle, filler neck
and bumper support panel.
4. Temporarily mount bull bar cradle
to front cross member using 4
captive nuts. Ensure bracket is
centralised.
5. Mark 8 holes to be drilled through
cross member and remove bull bar
cradle.

Page 4 of 16
BB067Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
6. Drill holes using a 21mm hole saw,
only through outer skin of chassis
cross member.
Drill a pilot hole using the centre
drill bit of the hole saw through the
inner skin as shown.
7. Open the inner holes to 12mm

Page 5 of 16
BB067Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
9. Insert crush tubes into holes
previously drilled in front cross
member.
HINT: Use short bolts from fitting kit
to temporarily hold crush tubes in
position during istallation.
8. Mount chassis support brackets to
inner and outer faces of chassis
using hardware provided.
Do not tighten.
Use trimmed washer for bolt on
inside of tie down point.

Page 6 of 16
BB067Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
10. Reinstall mounting cradle to
vehicle, centralise, insert and
tighten all mounting hardware.
11. If fitting a winch, horns will need
to be moved to the rear of the
mounting cross member as shown.

Page 7 of 16
BB067Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
12. Remove grill and lights from
bumper bar.
Use supplied template to mark
both sides of the bumper.
Follow the cut line on the OE light
recess. Do not cut area mark,
“top of light”. The horizontal part of
the bumper remains in place, do
not cut above the light.
See image to right.
Continue cut line straight across
bumper bar as indicated.
NOTE: Leave top section of bumper in
place to allow the grill to be clipped
back in place.
Mark triangle template over
chrome sections as indicated.
Triangle is 40mm H x 100mm W.
Re-fit bumper bar and grill to
vehicle.
13. If winch is being installed, refer to winch
installations instructions on page 14.
40mm H
100mm W

Page 8 of 16
BB067Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
15. Fit bull bar to mounting cradle
using supplied M12 bolts, align
with vehicle leaving a 10-15mm
gap between wings and bumper
bar and tighten all bolts.
14. If applicable, fit camera to bull bar
through hole located above winch
fairlead, using supplied bolts and
spacers.
16. Once bull bar is aligned with
vehicle and bolts tightened, drill
through pinning holes (circled
in yellow) between bull bar and
chassis bracket and secure with
M10 bolts, washers and nuts
provided.
17. If applicable fit parking sensors,
refer to page 10 for details.

Page 9 of 16
BB067Installation Guide
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18. TO FIT WASHER BOTTLE:
Remove battery.
Unclip factory wiring loom for
washer pump and pull through into
engine bay. Cut factory plug off the
loom and crimp spade terminals
supplied onto the wires. Connect to
supplied pump as shown.
Shorten factory hose and connect
to washer pump.
Place washer bottle into cavity
behind headlight.
Fit mounting bracket using body
earth bolt.
Fit washer bottle to bracket and
replace battery.
NOTE: It is easier to connect indicators,
park lights and fog lights during
this process as it allows easier
access to the plugs.
Refer to wiring diagram on
page 16.
19. Fit supplied protection plates to
bull bar.
Heads of exposed bolts (as shown)
may be spray painted black to
conceal visibility.
20. Using wing protection plates as a
guide, trim plastic guard liners and
attach using cable ties.

Page 10 of 16
BB067Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
Plastic Parking Sensor Installation
IMPORTANT: For parking sensors to function correctly these instructions must
be followed closely.
Before removing sensors from original bumper bar, note the location and
orientation of each sensor so when they are fitted the bullbar this can be
duplicated.
1. Remove rubber grommets from
sensor holes in bullbar.
2. Remove blank from sensor holder
and trim any excess plastic from
inside opening if applicable.

Page 11 of 16
BB067Installation Guide
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3. Fit sensor with factory silicone
sleeve to the sensor holder and
secure using clamping plate and
screws provided. Do not over
tighten. Clamping plate has a flat
side for thicker sensors and a
raised section on the other side for
thinner sensors. It is important that
clamping plate is the correct way
around as sensor will false alarm
if excess pressure is applied to the
sensor body.
4. Clean inside of bullbar around
sensor holes and mounting surface
of sensor holders using wax and
grease remover.

Page 12 of 16
BB067Installation Guide
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5. Apply adhesion promoter to
mounting surfaces around sensor
holes and on sensor holders. This
step is important to ensure sensor
holders adhere properly to the
bullbar.
6. Remove protective film from one
side of double-sided tape and
apply to mounting surface of
sensor holder.

Page 13 of 16
BB067Installation Guide
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7. Remove protective film from
double-sided tape and apply
sensor holder/sensor to bullbar
making sure sensors are in the
same positions as they were in the
original bumper and in the same
orientation.

Page 14 of 16
BB067Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
1. Bolt winch to cradle. Bolt fairlead
to recess in front of bull bar using
bolts, washers and nuts provided.
Winch Installation
2. Fit bull bar to vehicle referring to
steps of bull bar fitting instructions.
3. Mount control box in desired
location.
4. Connect three colour coded cables
to the corresponding poles on
winch motor.

Page 15 of 16
BB067Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
5. Connect the thin black earth wire
and negative battery cable to the
earth connection on the opposite
side of winch motor.
7. Connect positive and negative
battery cables main battery of
vehicle (Not Auxilliary Battery).
8. Attach breather hose to barb fitting
on winch motor. Run hose to the
highest available point in engine
bay and cable tie in position. Cable
tie hose away from any sharp, hot
or moving objects.
Refer back to step 18 of the Bull
Bar fitting instructions on page 7
6. Run the positive and negative
battery cables into the engine bay
taking care to secure cables away
from any sharp or moving objects.

Page 16 of 16
BB067Installation Guide
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
Wiring Diagrams
Parklight
Blue
Relay
Connector
Ground
Fuse
Red
3085
86
87
87a
Red Lamp
Black
LampBattery
Ground
Ground
White
Switch
SPST
Positive power supply
at connector to factory fog light
Blue
Relay
Connector
Ground
Fuse
Red
3085
86
87
87a
Red Lamp
Black
LampBattery
Yellow
Red
Brown
Daytime Running Light
Park Light
Indicator Light
Ground
White
If vehicle is not tted with DRL, leave red wire disconnected
PARK LIGHT & INDICATOR
FOG LIGHTS
WITHOUT FACTORY FOG LIGHTS