Sur-Pro S ALUMINUM User manual

INSTRUCTION MANUAL
SINGLE-SIDED STILTS
VERSION 21.08
APPLIES TO:
Proper reading and understanding
this instruction manual is required
before operating SurPro S/S1/S1X
stilts. Following this guide is the first
step towards proper safety, assembly,
operation and maintenance.
PROPER ASSEMBLY REQUIRED.
SurPro S1X Magnesium Drywall Stilts
(Illustrated to right)
SurPro S1 Magnesium Drywall Stilts
SurPro S1 Aluminum Drywall Stilts
SurPro S Aluminum Drywall Stilts
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STILT S.COM
Donot use this product unless you have read,
understoodand are willing to follow all safety,
usageand maintenance instructions provided
withoriginal box, or online at stilts.com.
Priorto each use please inspect these stilts and ensure
allparts are secure, free from damage, and
functioningproperly. Replace parts with Genuine
SurProparts when worn, damaged or missing.
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Instruction Manual

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WELCOME
ALWAYS PERFORM A SAFETY INSPECTION
INTENDED USE: CONSTRUCTION TRADES ONLY
LEARN TO WALK SAFELY ON STILTS
READ, UNDERSTAND AND FOLLOW
Thank you for choosing SurPro and Stilts.com. This instruction manual will help navigate
the safety, assembly, and maintenance of the SurPro S, S1, and S1X Single-Sided Stilts.
Please find an alternative instruction manual if your model is not listed on the cover.
Keep this manual available for all users; Reading and understanding of all contents is
required before authorized user of the stilts. Contact The Forest Group or your local
distributor for any questions as well as for replacement parts or warning stickers/
graphics for the stilts.
SurPro Stilts are professional grade stilts intended and manufactured for commercial
use in the construction trades (drywall, insulation, electrical, paint, etc.) only. The
stilts covered in this instruction manual are NOT to be used for recreation, as a
performance prop, or by children. Unintended use is prohibited.
Before each use, ensure stilts are assembled properly, inspect all components for
damage (and replace parts when needed), ensure all connections are safe and
secure. Stilts require regular maintenance as parts and components wear over time.
Use only proper Genuine SurPro parts and spare part kits when needed.
New users must learn and demonstrate safe, proper stilt walking techniques. All
users must read the “Learning to Walk” section of this manual on page 10. Never
supply a new user with stilts without proper training.
WARNING: DO NOT EXCEED load limit of 225 LB
User weight (including tools, clothing, boots, safety equipment, and materials being
handled) should not exceed 225 LB.
Read the manual and follow safety guidelines completely. Understand that SurPro,
Stilts.com, The Forest Group, Inc. and dealers of SurPro products are not responsible
for incidences resulting from negligence, unintended or improper use, failure due to
lack of maintenance, use of improper parts, or use of non-genuine SurPro parts.
NOTICE NOTICE NOTICE NOTICE

SAFETY. INNOVATION. QUALITY. COMFORT. 3
5
2
6-8
9-10
11-13
14-15
18
10
13
4
WARNING & SAFETY PRECAUTIONS
PACKAGE CONTENTS
NOTICE
ASSEMBLY INSTRUCTIONS
STILTS ADJUSTMENTS
GENUINE PARTS & PARTS DIAGRAM
PARTS LIST
CARE & MAINTENANCE
PART KITS
LEARNING TO WALK
TABLE OF CONTENTS
PG. 19
PRODUCT REGISTRATION
& WARRANTY
First things first, register your SurPro stilts for the best in
customer care, service, and warranty. Do it online! It’s
quick and easy.
16-17
CONVERT SINGLE-SIDED TO DOUBLE-SIDED

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WARNING & SAFETY PRECAUTIONS
Under no circumstances should the stilts be used while under the influence of
alcohol, drugs, or other medications that can impair your balance, judgment, or cause
drowsiness. Do not over-reach while on stilts. Do not exceed max load limit (225 LB).
Do not operate without proper safety, operation and maintenance knowledge. Always
keep your stilts planted firmly on solid ground.
Always inspect your walking area. Perform a jobsite inspection to be sure the
area is free of tripping hazards including, but not limited to: extension cords, drop cloths,
spilled liquids, debris or obstacles. Your worksite should not have any open stairwells,
vents, or windows that would present a fall or tripping hazard. Never use your stilts on
scaffolding or on plywood that is placed over any type of opening. Only use stilts on
solid, firm and stable ground.
Always inspect your stilts prior to every use. Check for worn or damaged parts
and always replace with Genuine SurPro parts. Check and tighten all nuts and bolts,
but do not over-tighten any loose nuts, wing bolts or screws. SurPro, Stilts.com and The
Forest Group, Inc. are not responsible for any equipment failures if non-genuine SurPro
parts are used, or stilts are not maintained.
Clean your stilts regularly. Dirty equipment may obscure excessive wear. Keep
soles and walking area clean, dry, and free of lubricants, debris, and obstacles which
may cause slipping or tripping.
Keep lubricated. Keep all pivot points and adjustment joints clean and lubricated.
Lubricate lightly, when necessary, with silicone or graphite-based lubricants.
Mount and dismount your stilts with the help of a spotter using a clean and
level area away from doors, windows, stairwells, floor vents, etc. Never jump on or off
stilts. Step down using a work platform of the appropriate height.

SAFETY. INNOVATION. QUALITY. COMFORT. 5
PACKAGE CONTENTS
WHAT’S IN THE BOX
This manual covers SurPro Single-Sided Stilts (Models S, S1 & S1X).
Package contents and assembly instructions will be the same unless otherwise noted.
STILT S.COM
Donotusethisproduct unless you have re ad,
understoodandarewillingto follow all safety,
usageandmaintenanceinstructionsprovided
withoriginalbox,oronline at stilts.com.
Priortoeachuseplease inspect these stilts and ensure
allpartsaresecure,free from damage, and
functioningproperly.Replaceparts with Genuine
SurPropartswhenworn,damaged or missing.
STILTS.COM
Donotusethisproduct unless you have read,
understoodandarewillingto follow all safet y,
usageandmaintenanceinstructionspro vided
withoriginalbox,oronline at stilts.com.
Priortoeachuseplease inspect these stilts and ensure
allpartsaresecure,free from damage, and
functioningproperly.Replaceparts with Genuine
SurPropartswhenworn, damaged or missing.
STILTS.COM
Donotusethisproduct unless you have read,
understoodandarewillingto follow all safety,
usageandmaintenanceinstructionspro vided
withoriginalbox,oronline at stilts.com.
Priortoeachuseplease inspect these stilts and ensure
allpartsaresecure,free from damage, and
functioningproperly.Replaceparts with Genuine
SurPropartswhenworn, damaged or missing.
STILT S.COM
Donotusethisproduct unless you have read,
understoodandarewilling to follow all safety,
usageandmaintenanceinstructionsprovided
withoriginalbox,oronline at stilts.com.
Priortoeachuseplease inspect these stilts and ensure
allpartsaresecure,free from damage, and
functioningproperly.Replaceparts with Genuine
SurPropartswhenworn,damaged or missing.
ALUMINUM ALUMINUM MAGNESIUM MAGNESIUM
Left Main Body Stilt w/ Arch Strap (Must secure Arch Strap w/ 2 Screws)
Right Main Body Stilt w/ Arch Strap (Must secure Arch Strap w/ 2 Screws)
Please ensure that all package contents are present before assembling Stilts. DO NOT walk
on Stilts if parts are missing. Contact your supplier, or us, immediately if parts are missing.
Upper Side Poles w/ Leg Bands
1
1
2
Lower Side Poles
2
Leg Band Straps
2
Side Pole Clamps w/ Bolts
2
Heel Cups
2
Heel Cup Bolts & Nuts (2 for each Heel Cup)
4
Toe Straps w/ Buckles
2
Arch Strap Panhead Screws (2 for each Arch Strap - mounted under Foot Plate)
4
Toe Strap Panhead Screws (2 for each Toe Strap)
4
11mm Wrenches
2
Instruction Manual
1
Warranty Registration Card
1

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ASSEMBLY INSTRUCTIONS
INSTALL HEEL CUP
1
Position the heel cup in one of the three mounting
points depending on the size of the user’s shoe. Secure
heel bracket by inserting nuts onto the bottom of the
foot plate. While holding the nuts down, insert screws
through the top of the heel cup and secure to nuts.
Repeat this step for the other stilt.
Place your foot on to the foot plate and rotate the arch strap into a comfortable position, where the
strap can be tightened securely across the top of your foot/boot. Once you are
happy with the positioning, secure the strap to the bottom of the floor plate with screws.
TOE & ARCH STRAPS POSITIONING
2
Toe straps must be
threaded as depicted
and mounted with
panhead screws.
Position buckle above
the foot and oriented
so that the strap can
be tightened toward
the inside.
Arch straps can be
mounted similar to the toe
straps (on the top) - or
as shown left - mounted
below the foot plate
toward the back of the
heel. Straps tighten
toward the inside of the
foot plate.
INSIDE
Always check your straps for excessive wear and replace when worn or frayed. Never wear
or use worn out straps Replacement straps and parts are available at stilts.com.
Positioning and securing the Arch Straps below the Foot Plate
INSIDE
Repeat this step for
the other stilt.

SAFETY. INNOVATION. QUALITY. COMFORT. 7
ASSEMBLY INSTRUCTIONS
SIDE POLE INSTALLATION
3
Arch straps may also be worn directly below the heel, Use alternate mounting instructions as
depicted below:
Insert Lower Strut Tube into the Outside Bracket
on the main stilt body and secure with bolt, washers and
nut. This view is from the rear of the stilt. The extra inside
bracket is not used for single-sided stilts, but present in
the event you want to upgrade and convert these stilts to
double-sided stilts.
Repeat this step for the other stilt.
FRONT
BACK
SECURE
SECURE
Caution: Check the Outside
Bracket before each use and
ensure bolt and nut are secure.
Optional: Positioning and securing Arch Straps on top of the Foot Plate
First remove the side pole clamp
bracket to provide better access.
Then, thread the straps through
the top portion of the footplate,
and secure in place with
panhead screws.

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Prepare Side Pole Clamps for use on Lower and
Upper Strut Tubes. Remove bolts from clamps. The
clamps are a two-piece part that will separate once the
bolts are removed. Note the three notches on the inside
portion of the clamps. These female grooves will match
up with a male groove on the Upper Strut Tube later in
this installation. The grooves prevent the side poles from
twisting, a feature exclusive to SurPro.
Install Side Pole Clamps loosely around Lower
Strut tubes, and position inside Side Pole
Clamp Bracket. Position 3 notches towards the main
stilt body. Place the bolts in place (long bolt in back,
and short bolt in front), and secure hand tight. Leaving
this piece loose will allow you to slide the Upper Strut
Tube over the Lower Strut tube in the next step. You will
secure these bolts with the set of supplied wrenches in
later steps.
Repeat this step for the other stilt.
Slide the Upper Strut Tube over the Lower Strut
Tube. Match the male notch on the inside of the Upper
Strut Tube with one of the 3 female notches on the Lower
Strut Tube. This notch will prevent the pole from twisting.
Slide the Upper Strut Tube up and down until the Leg
Band is positioned correctly on your calf (typically about
3-4 finger widths below your knee or at the widest width
of your calf). Once you find the most comfortable and
secure height, you can secure in place by tightening the
two bolts on each of the Side Pole Clamps (left and right).
Repeat this step for the other stilt.
LEFT
SIDE POLE CLAMPS
RIGHT
LEFT
ASSEMBLY INSTRUCTIONS
OVERTIGHTEN
DO NOT DO NOT OVERTIGHTEN.
Overtightening can cause damage
to the side poles.
SIDE POLE INSTALLATION CONTINUED.

SAFETY. INNOVATION. QUALITY. COMFORT. 9
STILTS ADJUSTMENTS
SurPro Stilts are designed to maximize the user’s comfort and safety. There are three main
areas of adjustment to achieve the desired settings for each user: Stilt Height, Side-Pole
Rotation and Spring Tension.
STILT HEIGHT ADJUSTMENT
SIDE POLE ROTATION
1
2
Remove all Wing Bolts (HS142S),
and slide the Inner Extension Tube
to desired height.
Reinstall Wing Bolts and Hand-
tighten at desired height.
The groove on the side pole, and
the three grooves on the side pole
clamp, not only prevent the pole
from twisting, but also provide three
optional positions of rotation.
Simply loosen the side pole clamp
and choose a position that feels
most comfortable.
Caution: Do not pull the Inner Extension Tube past the “Max. Height” engraving, or force the
Inner Extension Tube out of the Main Leg Strut. A plastic sleeve and tab is present to prevent this
from happening, but excessive force will damage the plastic sleeve.
SurPro Stilts are designed to be used with 8 Wing Bolts (4 on each stilt). Using all Wing Bolts
increases safety and also extends the lifespan of internals parts. The Double Wing Bolt design is
an exclusive safety feature that also increases durability.
OVERTIGHTEN
DO NOT DO NOT OVERTIGHTEN.
Overtightening the clamp can
cause damage to the side poles.
MAX. HEIGHT
To adjust height:

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STILT ADJUSTMENTS
To correct a tendency to lean forward, tighten the upper
spring adjuster (A) to increase tension on the spring
(clockwise rotation).
To correct a tendency to lean backwards when walking,
tighten the lower spring adjuster (B) to increase tension on
the spring (clockwise rotation).
• Make sure all parts are installed and functioning properly and make the necessary
adjustments to ensure a proper fit.
• Find a colleague/spotter to assist you with putting on the stilts and securing the straps. The
spotter should also provide assistance to help maintain your balance.
• Take slow, deliberate, and short steps. Lift your knees to pick up the stilts completely off the
ground with each step. Never drag or shuffle your feet (stilts).
• Keep your legs spaced out enough that the stilts do not touch each other when walking.
• To change directions, walk in a wide “U” shaped pattern.
• Practice makes perfect, so take your time and ensure that you are comfortable and secure
in the stilts before walking unassisted.
• DO NOT take large or over-extended steps, or reach and lean to the point where your
balance is compromised.
• NEVER walk backwards on stilts, or up and down stairs.
• When walking sideways, look carefully before placing your stilts. Lift one foot at a time and
carefully plant your foot on the floor before lifting the other foot.
Note: The upper portion of the spring controls forward
motion, whereas the lower portion of the spring controls
backward motion.
Caution: Always check that all bolts and screws have been tightened after making adjustments
and prior to every use.
LEARNING TO WALK
WALKING INSTRUCTIONS & SAFETY TIPS
MAIN BODY SPRING TENSION
3
WARNING: Always walk on a level, clean floor free of any tripping hazards.
Avoid openings such as doorways, floor vents, stairwells, or windows that you can
fall through. A messy jobsite is NOT the right place. Practice with a spotter and
within reaching distance of a solid structure to hold to assist with balance.
A
B