Suspa ELS3-500S-BTU-Q-HeavyDuty User manual

SUSPA GmbH
Installation Instructions
English
SUSPA ELS3-500S-BTU-Q-HeavyDuty
including
2-leg or 4-leg HeavyDuty Subframe
Read installation instructions carefully before initial use!
Follow the safety instructions!
This partly completed machinery is intended to be incorporated into other
machinery, other partly completed machinery/equipment or to be joined
with another framework so as to form a complete machine as specified
under the Machinery Directive. The machine should be put into operation
only after a conformity evaluation procedure in accordance with the
Machinery Directive has been carried out for the complete machine
No revision service applies to this documentation. The current installation
instructions are available at
https://www.suspa.com/global/downloads/
September 2018

Information
SUSPA ELS3 HeavyDuty - Installation Instruction Page 2
These installation instructions are a component of the technical documentation of the
system in accordance with the EC Machinery Directive.
These installation instructions correspond to the “Directive 2006/42/EC of the
European Parliament and the Council for Adjustment of Legal and Administrative
Regulations of Member States for Machinery” (Machinery Directive), Appendix I, Item
1.7.4.
These installation instructions are addressed to the person in charge, who must pass
it on to the personnel responsible for connection, use, and maintenance of the
machine. The person in charge must ensure that the installation instructions and the
information contained in the accompanying documents have been read and
understood.
These installation instructions must be kept in a well-known and easily accessible
location and read in case of any doubt.
The manufacturer is not liable for injuries to people or animals, and damage to
objects or to the machine itself arising from the improper/unauthorized use or by
ignoring the safety criteria contained in these installation instructions or by
modification of the machine or use of unsuitable spare parts.
The copyright for these installation instructions is held solely by
SUSPA GmbH
Eisenhämmerstrasse 3
92237 Sulzbach-Rosenberg
GERMANY
or its legal successor.
The contents of the user information is the intellectual property of SUSPA GmbH.
SUSPA GmbH expressly reserves the ownership of and copyright to the data
contained in the user information.
Reproduction and duplication, even in excerpts, are permitted only upon the written
consent of SUSPA GmbH.
Status: September 2018

Table of Contents
SUSPA ELS3 HeavyDuty - Installation Instruction Page 3
1Information Concerning this Document ..................................................................... 5
1.1 Structure of the Warnings ....................................................................................................................................5
1.2 Signal Words and Signal Colors.........................................................................................................................5
1.3 Symbols ......................................................................................................................................................................6
1.3.1 Warning Notice........................................................................................................................................................6
2Identification and Notes.................................................................................................. 7
2.1 Designation ...............................................................................................................................................................7
2.2 Manufacturer ............................................................................................................................................................9
2.3 Intended Use.............................................................................................................................................................10
2.4 Reasonably Foreseeable Misuse ........................................................................................................................11
2.5 General Instructions................................................................................................................................................12
2.5.1 Warranty and Liability............................................................................................................................................12
2.5.2 Objectives of the Installation Instructions.......................................................................................................12
2.5.3 Target Audience of the Installation Instructions...........................................................................................13
3Safety Instructions ............................................................................................................ 15
3.1 Obligations ................................................................................................................................................................15
3.1.1 Operating Company’s Obligations....................................................................................................................16
3.2 Residual Risk..............................................................................................................................................................16
3.3 Safety Equipment ....................................................................................................................................................16
3.4 Additional Instructions...........................................................................................................................................16
4Design and Function........................................................................................................ 17
4.1 Technical Specifications ........................................................................................................................................17
4.2 Design and Function of the Height Adjustment System Including the HeavyDuty Subframes...20
5Transport............................................................................................................................. 23
5.1 Safety Instructions for Transport........................................................................................................................23
5.2 Transportation Procedure ....................................................................................................................................23
6Installation .......................................................................................................................... 24
6.1 Unpacking..................................................................................................................................................................24
6.1.1 Disposal of Transport and Warehouse Packaging.......................................................................................24
6.1.2 Checklist of All Components Included in the Delivery ...............................................................................25
6.2 Operating Conditions ............................................................................................................................................27
6.3 Install Components.................................................................................................................................................28
6.3.1 Installation in General ............................................................................................................................................28
6.3.2 Mounting the Lifting Elements Including the HeavyDuty Subframe.....................................................30
6.3.2.1 Assembling Lifting Elements Including the 2-Leg HeavyDuty Subframe ............................................32
6.3.2.2 Assembling Lifting Elements Including the 4-Leg HeavyDuty Subframe ............................................39
6.3.3 Mounting the Electrical Controller ....................................................................................................................46
6.3.4 Mounting the Manual Switch..............................................................................................................................49
6.3.5 Overall Installation ..................................................................................................................................................51
6.3.6 Laying Electric Wires and Cables .......................................................................................................................52
6.4 Space Requirements...............................................................................................................................................53
6.5 Component Alignment..........................................................................................................................................53

Table of Contents
SUSPA ELS3 HeavyDuty - Installation Instruction Page 4
7Operation............................................................................................................................ 55
7.1 Warning Notices for Operation..........................................................................................................................55
7.2 Tests Prior to Switching the Machine On........................................................................................................55
7.3 Duty Cycle..................................................................................................................................................................56
7.4 Manual Switch ..........................................................................................................................................................57
7.4.1 Function of the Manual Switch...........................................................................................................................57
7.4.1.1 Simple Manual Switch UBM-F/2-p....................................................................................................................57
7.4.1.2 Programmable Manual Switch UBS/6-LCD (Optional)...............................................................................58
7.5 Perform Reset...........................................................................................................................................................59
7.6 Faults and Error Indications .................................................................................................................................59
7.6.1 Fault and Operational Messages .......................................................................................................................60
7.6.1.1 Manual Switch Error Messages...........................................................................................................................60
7.6.1.2 Important Display Codes and their Meanings ..............................................................................................60
7.6.2 Troubleshooting ......................................................................................................................................................61
7.6.2.1 Malfunctions in the Cycle Procedure................................................................................................................63
8Service and Maintenance................................................................................................ 64
8.1 General........................................................................................................................................................................64
8.2 Instructions for Maintenance ..............................................................................................................................65
8.2.1 Cleaning......................................................................................................................................................................65
8.3 Maintenance .............................................................................................................................................................65
8.3.1 Changing Load Conditions ..................................................................................................................................66
8.3.2 Contamination..........................................................................................................................................................66
8.3.3 Damages to Electrical Wires ................................................................................................................................66
9Decommissioning ............................................................................................................. 67
9.1 Component Storage...............................................................................................................................................67
9.2 Disposal of Components ......................................................................................................................................67
10 Appendix............................................................................................................................. 68
10.1 Index of Tables.........................................................................................................................................................68
10.2 Index of Figures .......................................................................................................................................................69
10.3 Incorporation............................................................................................................................................................71

Information Concerning this
Document
SUSPA ELS3 HeavyDuty - Installation Instruction Page 5
1Information Concerning this Document
1.1 Structure of the Warnings
The combination of a signal word in conjunction with a pictogram classifies the respective warning.
The symbol can vary depending on the type of danger.
THE WARNING IS GIVEN BELOW A SIGNAL WORD THAT INDICATES THE
EXTENT OF THE EXISTING DANGER.
The first line after the signal word describes the type and source of the potential danger.
The following section describes the consequences if no measures are adopted to safeguard
against the danger.
The last paragraph describes the measures to avoid the danger.
1.2 Signal Words and Signal Colors
The following signal words are based on DIN EN 82079-1 and ANSI Z 535.4, and are used in this
documentation. The safety colors have been adopted from the standard ISO 3864-1.
Signal word
Use
Explanation
DANGER
Warning
Indicates a dangerous situation, which if
ignored, leads to death or severe
injuries.
WARNING
Warning
Indicates a dangerous situation, which,
if ignored may lead to injuries and
damage to property.
CAUTION
Warning
Indicates a dangerous situation, which,
if ignored may lead to minor injuries
and damage to property.
IMPORTANT
Note
Refers to ways to facilitate and simplify
operation and cross-references. It
excludes the danger of damage to
property and the risk of injuries.
SAFETY INSTRUCTION
Safety instruction
Draws attention to specific safety-
relevant instructions or procedures.
Table 1 Signal words and signal colors

Information Concerning this
Document
SUSPA ELS3 HeavyDuty - Installation Instruction Page 6
1.3 Symbols
Some of the following special safety symbols according to DIN EN ISO 7010: 2011 are used in the
corresponding sections of these installation instructions and require particular attention depending
on the signal word and symbol combination:
Symbol
Use
Explanation
Note
Important information for
understanding the device or for
optimized operations.
Table 2 Symbols
1.3.1 Warning Notice
Symbol
Explanation
Symbol
Explanation
General warning sign
Warning against
hazardous electrical
voltage
Warning against risk of
hand injuries
Warning of hot
surfaces
Table 3 Warning

Identification and Notes
SUSPA ELS3 HeavyDuty - Installation Instruction Page 7
2Identification and Notes
2.1 Designation
SUSPA ELS3-500-HeavyDuty Height Adjustment System consisting of
2-leg Height Adjustment System
2 x
004 102767 ELS3-500S-BTU-Q-S-HD
2 x
098 10015 Adapter DIN (female) to Molex (male) for motor
1 x
Sheet 198 1002A SMS SCT4 controller (including power cord)
1 x
098 10087 manual switch UBM-F02 or 098 10088 manual switch UBS 6 LCD
Table 4 Components SUSPA ELS3-500-HeavyDuty system; 2-leg Height Adjustment System
4-leg Height Adjustment System
4 x
004 102767 ELS3-500S-BTU-Q-S-HD
4 x
098 10015 Adapter DIN (female) to Molex (male) for motor
1 x
Sheet 198 1002A SMS SCT4 controller (including power cord)
1 x
098 10087 manual switch UBM-F02 or 098 10088 manual switch UBS 6 LCD
Table 5 Components SUSPA ELS3-500-HeavyDuty system; 4-leg Height Adjustment System

Identification and Notes
SUSPA ELS3 HeavyDuty - Installation Instruction Page 8
HeavyDuty subframe (2-leg) consisting of:
2-leg HeavyDuty subframe
Subframe length
153 11964 EAT3-HD-1600-002-01-S
1600 mm
1 x
153 11873 Cross beam set HD 2-leg 160
1 x
153 11925 Frame set HD 2-leg
1 x
197 10172 Accessories kit HD 2-leg table
153 11965 EAT3-HD-1800-002-01-S
1800 mm
1 x
153 11881 Cross beam set HD 2-leg 180
1 x
153 11925 Frame set HD 2-leg
1 x
197 10172 Accessories kit HD 2-leg table
153 11966 EAT3-HD-2000-002-01-S
2000 mm
1 x
153 11874 Cross beam set HD 2-leg 200
1 x
153 11925 Frame set HD 2-leg
1 x
197 10172 Accessories kit HD 2-leg table
Optional
1 x
197 10174 Connection set HD
Optional
1 x
158 10528 Extension set HD
Table 6 Components of HeavyDuty subframe; 2-leg Height Adjustment System

Identification and Notes
SUSPA ELS3 HeavyDuty - Installation Instruction Page 9
HeavyDuty subframe (4-leg) consisting of:
4-leg HeavyDuty subframe
Subframe length
153 11967 EAT3-HD-1600-004-01-S
1600 mm
1 x
153 11871 Cross beam set HD 4-leg 160
1 x
153 11926 Frame set HD 4-leg
1 x
197 10173 Accessories kit HD 4-leg table
153 11968 EAT3-HD-1800-004-01-S
1800 mm
1 x
153 11880 Cross beam set HD 4-leg 180
1 x
153 11926 Frame set HD 4-leg
1 x
197 10173 Accessories kit HD 4-leg table
153 11969 EAT3-HD-2000-004-01-S
2000 mm
1 x
153 11872 Cross beam set HD 4-leg 200
1 x
153 11926 Frame set HD 4-leg FKP4
1 x
197 10173 Accessories kit HD 4-leg table
Optional
1 x
197 10174 Connection set HD
Optional
1 x
158 10528 Extension set HD
Table 7 Components of HeavyDuty subframe; 4-leg Height Adjustment System
2.2 Manufacturer
SUSPA GmbH
Mühlweg 33
90518 Altdorf
GERMANY

Identification and Notes
SUSPA ELS3 HeavyDuty - Installation Instruction Page 10
2.3 Intended Use
The SUSPA ELS3-500S-BTU-Q-HD system including the HeavyDuty subframe is used for height
adjustment of sitting and standing workbenches. The lifting elements and HeavyDuty subframes
are designed for compressive loads.
IMPORTANT Please make sure that installation or start-up or the appropriate height
adjustment has been selected. Please note in this regard the technical data (see Sec. 4.1 Technical
Specifications), in particular the maximum load and adjustment range information.
Any other or otherwise expanded use of the Height Adjustment System including the HeavyDuty
subframes is considered to be usage not in the manner intended and thus improper. In this case,
the safety and protective functions of the Height Adjustment System may be impaired. SUSPA
GmbH assumes no liability for damage resulting from such improper use.
Intended use also includes:
▪following all instructions in the installation instructions
▪following all the safety instructions
▪compliance with the maintenance intervals
This partly completed machinery is intended to be incorporated into other machinery, other partly
completed machinery/equipment or to be joined with another framework so as to form a complete
machine as specified under the Machinery Directive. The machine should be put into operation
only after a conformity evaluation procedure in accordance with the Machinery Directive has been
carried out for the complete machine