Sutron TesiMod TP22 User manual

User Manual
TesiMod Touch Panel TP22
Part Number: 80 860.545
Version: 2
Date: 09.12.2005
Valid for: TP22EM
TP22ES
TP22ET

Version Date Modifications
1.0 28.02.2002 First Edition
1.A 30.07.2002 Chapter „identification“ and „touch“ new, table „user mode
switch“ and chapter „contrast- / brightness setting“ repro-
cessed, technical data reprocessed.
1.B 31.10.2002 Chapter "identification" reprocessed.
1.C 6.11.2002 Chapter "changing the battery" and technical data of the
keyboard and touch reprocessed.
2 9.12.2005 Technical data of displays revised.
This manual, including all illustrations contained herein, is copyright protected. Use of this manual by any third
party in departure from the copyright provision is forbidden. No part of this manual may be reproduced, trans-
lated or electronically or photographically archived or altered without the express written consent from Sütron
electronic GmbH. Violations shall be cause for damage liability.
Sütron electronic reserves the right to make any changes that contribute to technical improvement.

i
Overall Table of Contents
Overall Table of Contents
1 Important Notes ....................................................................................................... 1-1
1.1 Symbols .................................................................................................... 1-1
1.1.1 General Symbols ................................................................................. 1-1
1.1.2 Specific Symbols ................................................................................. 1-1
1.2 Safety Notes ............................................................................................. 1-2
1.3 Intended Use............................................................................................. 1-2
1.4 Target Group............................................................................................. 1-2
2 Installation and Commissioning ............................................................................... 2-1
2.1 Unpacking the Device ............................................................................... 2-1
2.2 Mounting the Device ................................................................................. 2-1
2.2.1 Front Panel Dimensions ...................................................................... 2-2
2.2.2 Mounting Cutout .................................................................................. 2-3
2.2.3 Side View, Mounting Depth ................................................................. 2-4
2.2.3.1 Standard Device .........................................................................................................2-4
2.2.3.2 Field Bus Device.........................................................................................................2-5
2.3 Connecting the Device.............................................................................. 2-6
2.3.1 Supply Voltage 24 V ............................................................................ 2-6
2.4 Switching the Device on............................................................................ 2-8
2.5 Identification.............................................................................................. 2-8
3 Control and Display Elements ................................................................................. 3-1
3.1 Keyboard................................................................................................... 3-1
3.1.1 Function Keys ...................................................................................... 3-1
3.1.2 Status LEDs ......................................................................................... 3-2
3.2 Touch Screen............................................................................................ 3-2
3.3 User Mode Switch..................................................................................... 3-2
3.4 Key "Reset"............................................................................................... 3-3
3.5 Display ...................................................................................................... 3-3
3.5.1 Contrast / Brightness Setting ............................................................... 3-3
3.5.2 Default Contrast / Brightness Setting................................................... 3-4
3.5.3 Character Attributes............................................................................. 3-4
3.5.4 Fonts.................................................................................................... 3-4
4 Interfaces of the Device ........................................................................................... 4-1
4.1 Standard Interfaces................................................................................... 4-2
4.1.1 TTY / 20 mA Current Loop (X3-SER1) ................................................ 4-3
4.1.1.1 Pin Assignment...........................................................................................................4-3
4.1.1.2 Termination.................................................................................................................4-3
4.1.2 RS485 (X3-SER1) ............................................................................... 4-4
4.1.2.1 Pin Assignment...........................................................................................................4-4

Overall Table of Contents
ii
4.1.2.2 Termination................................................................................................................. 4-5
4.1.3 RS232 (X3-SER1)................................................................................ 4-6
4.1.3.1 Pin Assignment...........................................................................................................4-6
4.1.3.2 Termination................................................................................................................. 4-6
4.1.4 RS232 (X3-SER2)................................................................................ 4-7
4.1.4.1 Pin Assignment...........................................................................................................4-7
4.2 Field Bus Interfaces .................................................................................. 4-8
4.2.1 CAN (X2.1/X2.2) .................................................................................. 4-8
4.2.1.1 Pin Assignment...........................................................................................................4-9
4.2.1.2 Cable ........................................................................................................................ 4-10
4.2.1.3 Termination............................................................................................................... 4-10
4.2.1.4 Diagnostic................................................................................................................. 4-10
4.2.2 DeviceNet (X2.1/X2.2) ....................................................................... 4-11
4.2.2.1 Pin Assignment......................................................................................................... 4-12
4.2.2.2 Cable ........................................................................................................................ 4-13
4.2.2.3 Termination............................................................................................................... 4-13
4.2.2.4 Diagnostic................................................................................................................. 4-13
4.2.3 INTERBUS (X2.1/X2.2)...................................................................... 4-14
4.2.3.1 Pin Assignment......................................................................................................... 4-15
4.2.3.2 Cable ........................................................................................................................ 4-15
4.2.3.3 Diagnostic................................................................................................................. 4-16
4.2.4 INTERBUS OPC LWL (DO1/DI1/DO2/DI2) ....................................... 4-17
4.2.4.1 Connector Pin Assignment .......................................................................................4-18
4.2.4.2 Cable ........................................................................................................................ 4-18
4.2.4.3 Diagnostic................................................................................................................. 4-18
4.2.5 MPI (X2) ............................................................................................. 4-20
4.2.5.1 Pin Assignment......................................................................................................... 4-21
4.2.5.2 Cable ........................................................................................................................ 4-21
4.2.5.3 Termination............................................................................................................... 4-21
4.2.5.4 Diagnostic................................................................................................................. 4-22
4.2.6 PROFIBUS-DP (X2)........................................................................... 4-23
4.2.6.1 Pin Assignment......................................................................................................... 4-24
4.2.6.2 Cable ........................................................................................................................ 4-24
4.2.6.3 Diagnostics ............................................................................................................... 4-25
4.3 Memory Card (Option) ............................................................................ 4-26
4.3.1 Inserting the Memory Card ................................................................ 4-26
4.3.2 Ejecting the Memory Card ................................................................. 4-26
4.4 Shielding D-SUB Connectors.................................................................. 4-27
5 Maintenance and Servicing......................................................................................5-1
5.1 Front Panel................................................................................................ 5-1
5.2 Fuse .......................................................................................................... 5-1
5.3 Battery....................................................................................................... 5-1
5.3.1 Changing the Battery ........................................................................... 5-2
5.3.2 Battery Disposal................................................................................... 5-3
6 Technical Data .........................................................................................................6-1

iii
Overall Table of Contents
7 Ordering Data .......................................................................................................... 7-1
A Index ........................................................................................................................A-1

Overall Table of Contents
1-iv

1-1
Important Notes
1 Important Notes
1.1 Symbols
The symbols in this manual are used to draw your attention on notes and dangers.
1.1.1 General Symbols
1.1.2 Specific Symbols
The following symbols indicate specific dangers which could result in damage to
equipment or personal injury or even up to the death of the operator.
Danger
This symbol is used to refer to instructions which, if ignored or not carefully followed
could result in personal injury.
Note
This symbol indicates application tips or supplementary notes.
Reference to source of information
This symbol refers to detailed sources of information on the current topic.
Danger - Electric Shock
Danger - Corrosive
Danger - Toxic
Danger - Explosive
Danger - Fire
Danger - Infrared Light
Danger - Electrostatic Charge

Important Notes
1-2
1.2 Safety Notes
– Read this manual carefully before using the operating device. Keep this manual
in a place where it is always accessible to all users.
– Proper transportation, handling and storage, placement and installation of this
product are prerequisites for its subsequent flawless and safe operation.
– This user manual contains the most important information for the safe operation
of the device.
– The user manual, in particular the safety notes, must be observed by all person-
nel working with the device.
– Observe the accident prevention rules and regulations that apply to the operating
site.
– Installation and operation must only be carried out by qualified and trained per-
sonnel.
1.3 Intended Use
– The device is designed for use in the industry.
– The device is state-of-the art and has been built to the latest standard safety re-
quirements. However, dangerous situations or damage to the machine itself or
other property can arise from the use of this device.
– The device fulfills the requirements of the EMC directives and harmonized Euro-
pean standards. Any modifications to the system can influence the EMC behav-
ior.
1.4 Target Group
All configuration, programming, installation, commissioning, operating and mainte-
nance work in connection with the automation system must be performed by trained
personnel only (e.g. qualified electricians, electrical engineers, etc.).
The configuration and programming personnel must be familiar with the safety con-
cepts of automation technology.
The operating personnel must have been trained in handling the controller and be
familiar with the operating instructions.
The installation, commissioning and maintenance personnel must have an education
which entitles them to work on automation systems.

2-1
Installation and Commissioning
2 Installation and Commissioning
2.1 Unpacking the Device
Unpack all parts carefully and check the contents for any visible damage in transit.
Also check whether the shipment matches the specifications on your delivery note.
If you notice damages in transit or discrepancies, please contact our sales depart-
ment immediately.
2.2 Mounting the Device
The operating device can be easily and quickly mounted from the rear of the operat-
ing device. This is particularly recommended for mounting in switchboards with a
plate thickness of approx. 1 mm to 8 mm (0.039" to 0.315").
1. Insert the operating device from the front through the mounting cutout.
2. Fasten the operating device using hexagon nuts.
When installing the operating device, keep a minimum clearance of 30 mm (1.181")
around the operating device to ensure adequate air circulation.
When the operating device is installed horizontally, please note that additional sourc-
es of heat beneath the operating device may result in heat accumulation.
Make sure to allow sufficient heat dissipation!
Comply with the allowable temperature range listed in the technical data for the use
of the operating device!
To maintain the specified degree of protection, make sure the seal is evenly seated
on the installation surface and the hexagon nuts are tightened uniformly.
Ensure that the maximum torque of 1.2 Nm is not exceeded.

Installation and Commissioning
2-2
2.2.1 Front Panel Dimensions
Figure 2-1 Front panel dimensions

2-3
Installation and Commissioning
2.2.2 Mounting Cutout
Figure 2-2 Mounting cutout
AMounting Cutout
BFront Panel

Installation and Commissioning
2-4
2.2.3 Side View, Mounting Depth
2.2.3.1 Standard Device
Figure 2-3 Side view and mounting depth for the standard device
1Front Panel
2Circumferential Seal
3Press-in Threaded Bolt M4 x 18 mm (0.709")
4Mounting Surface Thickness 1 mm to 8 mm (0.039" to 0.315")
5Spring Lock Washer B4 DIN 127 Form B (not supplied)
6Nut M4 DIN 934 (not supplied)

2-5
Installation and Commissioning
2.2.3.2 Field Bus Device
Figure 2-4 Side view and mounting depth for the field bus device
1Front Panel
2Circumferential Seal
3Press-in Threaded Bolt M4 x 18 mm (0.709")
4Mounting Surface Thickness 1 mm to 8 mm (0.039" to 0.315")
5Spring Lock Washer B4 DIN 127 Form B (not supplied)
6Nut M4 DIN 934 (not supplied)

Installation and Commissioning
2-6
2.3 Connecting the Device
2.3.1 Supply Voltage 24 V
The supply voltage is supplied via connector X1.A.
The device can optionally be equipped with an additional connector (X1.B). In this
case, X1.A is looped through to X1.B and can be used to provide power supply to
other components (e.g. bus node). The pin assignment is the same for both connec-
tors.
The device has reverse polarity protection. In case of wrong polarity, the device will
not operate.
This is a protection class I device. For safe operation, safety extra-low voltage
(SELV) in accordance with DIN EN 61131 must be used for the supply voltage.
Connector in the operating device: 3 pin connector Phoenix COMBICON MSTBV
2.5/3-GF
A suitable female connector strip of the type Phoenix COMBICON MSTB 2.5/3-STF
is supplied.
Use the following procedure to connect the device to the supply voltage:
1. Strip approx. 30 mm (1.181") off the outer cable sheath and approx. 5 mm
(0.197") off the wires.
Figure 2-5 Preparing the cable
The maximum continuous current allowed to flow from connector X1.A to X1.B is 5 A.
To avoid an overload, an external protection must be installed (e.g. fusible cut-out).
Table 2-1 Pin assignment supply voltage
Pin Designation Function
1 Low-Noise Ground
2 0 V Supply Voltage 0 V
3 24 VDC Supply Voltage 24 VDC
Cables with finely stranded conductors with a minimum cross-section of 0.75 mm²
(18 AWG) and a maximum cross-section of 2.5 mm² (14 AWG) must be used for the
supply voltage.
Hazardous voltages can exist inside electrical installations that can pose a danger to
humans. Coming in contact with live parts may result in electric shock!

2-7
Installation and Commissioning
2. Fit the wires with wire end ferrules and connect the wires to the connector.
Figure 2-6 Connecting the female connector strip
3. Plug the female connector strip onto connector X1.A.
Figure 2-7 Female connector strip is plugged on
4. Secure the female connector strip in place with a screw-type locking to prevent
it from slipping out.
If shielded connecting cables are used in the supply voltage area, the shield should
be connected to pin 1.
A separate conductor must always be provided for the protective grounding at the
threaded bolt. The conductor must have a minimum cross-section of 1.5 mm² (16
AWG) and must be kept as short as possible.

Installation and Commissioning
2-8
2.4 Switching the Device on
After you applied the supply voltage, a system test is carried out during which the
modules in the operating device are tested and initialized. All status LEDs are acti-
vated for a short time. A number of system and error messages can be output by the
system test. If the application memory contains a valid project, the first mask, i.e. the
„Start mask“ or the mask defined in the TSwin language parameters as the Start-up
mask appears on the display. A beep also sounds by the integrated loudspeaker.
The „Start mask“ is displayed for 5 seconds. This is a fixed time setting. After this time
has elapsed, the „Main mask“ or the mask defined in the language parameters as the
Main mask appears on the display. This is the first mask of the operator guidance.
When you touch the display while the „Start mask“ is displayed, the „Setup mask“ ap-
pears. In this mask you define the parameters for the interfaces and the operating
device.
2.5 Identification
You can identify the operating device by the nameplate on the rear.
Figure 2-8 Nameplate (example)
1Order Number
2Firmware Version (Version on Delivery)
3Voltage and Current
4Serial Number
Depending on the size of the display, you will be able to read various types of infor-
mation as the operating device is initialized: clock frequency, application memory
size, current firmware version, TSwin version, project name, time, date, number of
compilation runs and a random number.
1. Hold down an arbitrary key at the operating device to generate an error message.
2. Read the firmware version now.
3. Release the key to complete the initialization procedure of the operating device.
Because the initialization mask is visible only for a few seconds there is a possibility
to represent this mask for a longer time period.

3-1
Control and Display Elements
3 Control and Display Elements
3.1 Keyboard
The keys are positioned under an environmental-proof polyester foil. You project the
operating principle of the keys in the programming software.
Figure 3-1 Front view
1Function Keys F1 to F5
2Status LED Help
3Status LED Edit
4Display
5Device Designation
3.1.1 Function Keys
The function of the function keys is freely assignable (with soft key functions). The
function keys can be used either as direct keys for menu control or for triggering a
function in the controller.

Control and Display Elements
3-2
3.1.2 Status LEDs
The following status LEDs are at the operating device:
3.2 Touch Screen
The device is equipped with a resistive 4 wire touch screen. You operate the device
using this touch screen.
3.3 User Mode Switch
The user mode switch is located on the rear of the operating device.
Legend for table:
I = Switch ON
– = Switch OFF
X = Any switch position
Help Indicates an upcoming system message
Edit Indicates the editing mode
Pointed or sharp objects, such as pens or fingernails, can lead to irreparable dam-
ages of the touch screen. Exclusively therefore use the fingertips or the aids indi-
cated in the technical data for the operation.
To protect the touch screen you can use special protection foils. You receive corre-
sponding protection foils directly from Sütron electronic.
The switch positions for ON or OFF are printed onto the user mode switch.
Table 3-1 User mode switch
S1 S2 S3 S4 Operating Mode
I X – – Standard Mode with PLC (Default Upon Delivery)
I X I – Standard Mode without PLC
I – – I Activate Download (Erases the Application Memory) and
Default Contrast / Brightness Setting
I – I I Activate Upload
– – – – Calibration Mask is Called-up on Start-up
– – I – Calibration Mask is Called-up on Start-up and the Calibra-
tion Process is Started Immediately

3-3
Control and Display Elements
3.4 Key "Reset"
The reset key is located on the rear of the device. You can use this key to restart the
device.
3.5 Display
The operating device is equipped with different displays depending on variant. De-
pending on the display variant you can influence the contrast and the brightness.
3.5.1 Contrast / Brightness Setting
To define the contrast / brightness setting, set up the system variable LcdContrast
or LcdBackLight in any mask within the programming software.
In the programming software, enter the following values as lower and upper limits for
the representation type.
Danger - Toxic!
If the display is damaged, avoid touching, swallowing or breathing in the liquids or
gases which may leak out!
Danger - Corrosive!
If the display is damaged, avoid touching, swallowing or breathing in the liquids or
gases which may leak out!
Table 3-2 Display variants
Display Type Order No. Contrast
Setting
Brightness
Setting
STN (Monochrome) xxxxEM/xxxxxx X -
STN (Color) xxxxES/xxxxxx X X
TFT xxxxET/xxxxxx - X
To do so, follow the instructions listed in the programming software’s help topic „How
do I specify the contrast / brightness setting for the operating device“.
Table 3-3 Values for representation type
System Variable Lower Limit Upper Limit Default Setting
LcdContrast 0 + 31 + 16
LcdBackLight 0 + 15 + 8
If you do not configure the system variable LcdContrast or LcdBackLight, the de-
fault setting is used when the device is initialized.

Control and Display Elements
3-4
If you did set up the system variable, you can set the contrast / brightness as follows.
Enter the mask where you set up the system variable and:
1. Press the contrast / brightness button.
2. Enter a new value for the contrast / brightness. To do so, use the keyboard
shown on the screen.
3. Confirm with Enter.
The new contrast / brightness setting becomes effective immediately after the Enter
key is pressed. If necessary, repeat the steps two and three until you are satisfied
with the contrast / brightness.
3.5.2 Default Contrast / Brightness Setting
If the contrast / brightness setting is such that it is no longer possible to read the
masks, you can use the user mode switch to reset the contrast / brightness to the
default value.
To restore the default contrast / brightness:
1. Switch the device off.
2. Set the switches S1 and S4 of the user mode switch to ON.
3. Switch the device on again.
4. When the warning appears, switch the device off again.
5. Set switch S4 to OFF.
6. Then switch the device on again.
The application will not be lost.
3.5.3 Character Attributes
The following character attributes can be displayed on the device:
–Normal
– Underlined
– Foreground / background color
3.5.4 Fonts
You are able to use the Windows character sets. Further you can use the font "Nor-
mal" and the font "Zoom" or create and use your own character sets.
For the table with the switch positions of the user mode switch, see chapter „User
Mode Switch“.
The switch position for the default contrast / brightness is identical with the „Activate
download via hardware“. The contrast / brightness is reset before a corresponding
message is displayed. The warning will be displayed in a legible manner.