Suzuki GSX-S1000 User manual

1/17
GENUINE SUZUKI ACCESSORIES
99021-04K00
INSTALLATION INSTRUCTIONS
Description: HEATER SET, GRIP Part Number: 57100-0482
Applications: GSX-S1000/A/F/FA Installation Time:
GSX-S1000/A: 1.0 Hours
GSX-S1000F/FA: 1.6 Hours
Ref. Description QTY
1Grip Heater Lead Wire 1
2Grip Heater Switch 1
3Switch Bracket 1
4Grip Heater (L) 1
5Grip Heater (R) 1
6Clamp 7
7Screw 2
8Installation Instructions 1
Contents

GENUINE SUZUKI ACCESSORIES
2/17
Ref. Description
(1) +Driver
(2) -Driver
(3) Open end wrench (17 mm)
(4) Hexagon wrench
(4 mm, 5 mm)
(5) T wrench (10 mm)
(6) Cutting pliers
(7) Hexagon socket
(4 mm, 5 mm)
(8) Extension
(9) Torque wrench
(10) SUZUKI Super Grease “A”
or equivalent
[Recommended 99000-25011]
(11) Grip cement
(12) Degreasing Agent
[Available at stores]
Tools
Required (1) (2) (3)
(4) (5) (6)
(7) (8)(9)
(10) (11) (12)

GENUINE SUZUKI ACCESSORIES
3/17
WARNING / CAUTION / NOTICE / NOTE
Please read this manual and follow its instructions carefully. To empha-
size special information, the symbol and the words WARNING, CAU-
TION, NOTICE and NOTE have special meanings. Pay particular
attention to messages highlighted by these signal words:
NOTE: Indicates special information to make maintenance easier or
instructions clearer.
1. Check that the kit includes all the parts listed in the first page.
2. Check each part in the kit for scratches or any form of damage.
3. Park the vehicle on a level ground.
4. Remove the ignition key from the switch and store it in a safe place.
5. Protect any items removed or to be installed from scratches by plac-
ing them on a soft cloth first before putting them on the ground.
6. Use care not to cause any damage to the body of the vehicle during
installation of the accessory.
Important
WARNING
Indicates a potential hazard that could result in death or serious
injury.
CAUTION
Indicates a potential hazard that could result in minor or moder-
ate injury.
NOTICE
Indicates a potential hazard that could result in vehicle or equip-
ment damage.
Precautions
for
Installation

GENUINE SUZUKI ACCESSORIES
4/17
Removal of Vehicle Parts
GSX-S1000/A
1. Remove the headlight assem-
bly (A).
(Refer to the GSX-S1000/A/F/
FA service manual)
GSX-S1000F/FA
1. Remove the air cleaner box (B).
(Refer to the GSX-S1000/A/F/
FA service manual)
Installation of Grip Heater (R)
1. Loosen the screw of balancer
with a +driver several turns
and pull the handlebar balancer
out of the handlebar.
NOTE: Loosen the screw only
enough to remove the
handlebar balancer. Oth-
erwise, the handlebar bal-
ancer may disassemble
and some components
may remain in the handle-
bar.
Installation
(A)
(A)
(B)
(B)
ScrewScrew
Handlebar balancerHandlebar balancer

GENUINE SUZUKI ACCESSORIES
5/17
2. Slide the boot, loosen the lock-
nut of the throttle cable, and
tighten fully the adjuster. Then,
loosen the throttle cable.
3. Remove screws from the switch
box. First disconnect throttle
cable No.2, then No.1 with care,
and pull out the right side grip.
NOTE: Removed right side grip
will not be reused.
BootBoot
Lock-nutLock-nutAdjusterAdjuster
WARNING
Do not try to wrench off the
throttle cable No.1 and No.2
forcibly by using pliers or other
tools. The throttle cable may
be bent, causing improper
return of the throttle.
Switch box Throttle cable No.1
Throttle cable No.2
Right side grip
FWD

GENUINE SUZUKI ACCESSORIES
6/17
4. Apply thinly grease to the han-
dlebar.
5. Apply grease to the end of the
throttle cables and cable pulley.
99000-25011:
SUZUKI SUPER GREASE
“A” or equivalent
6. Insert the Grip Heater (R) 5
into the handlebar. Then, install
the throttle cable No.1 first, then
No.2.
7. Set the stopper peg of the
switch box to the hole in the
handlebar and tighten screws.
NOTE: After tightening screws of
the switch box, check to
make sure that the switch
box does not rattle.
8. Reinstall the existing handlebar
balancer that was removed step
1.
9. Adjust the cable play:
1) Loosen the lock-nut.
2) Turn the adjuster so that the
throttle grip has 2.0 – 4.0
mm (0.079 – 0.157 in) play.
3) Tighten the lock-nut.
4) Reinstall the boot.
WARNING
Check for smooth opening
and closing operations of the
throttle. See if there is any
catch in the throttle operation.
FWD
Switch box
Throttle cable No.1
Throttle cable No.2
Hole
Hole
Stopper
peg
Grip Heater (R)
BootBoot
Lock-nutLock-nutAdjusterAdjuster

GENUINE SUZUKI ACCESSORIES
7/17
10.Pass the grip heater lead wire
between the switch box and the
front brake master cylinder
holder. Align the white tape part
of the grip heater lead wire with
the contact surface of the
switch box and fix it by using a
Clamp 6.
NOTE: Cut off the excess clamp.
Installation of Grip Heater (L)
1. Loosen the screw of balancer
with a +driver several turns
and pull the handlebar balancer
out of the handlebar.
NOTE: Loosen the screw only
enough to remove the
handlebar balancer. Oth-
erwise, the handlebar bal-
ancer may disassemble
and some components
may remain in the handle-
bar.
CAUTION
Fix the grip heater lead wire
securely by using a clamp so
that no tension should be felt
in the throttle grip lead wire
when operating the throttle.
Grip heater
lead wire
Grip heater
lead wire
Screw
Screw
Handlebar balancer
Handlebar balancer

GENUINE SUZUKI ACCESSORIES
8/17
2. Open the gap between the grip
and the handlebar with a -
driver, then inject degreasing
agent to pull out the grip.
NOTE: Removed left side grip will
not be reused.
3. Wipe off the rest of adhesive
adhered to the handlebar by
using a degreasing agent and a
waste cloth.
4. Apply cement evenly and rather
abundantly to the inside of the
Grip Heater (L) 4.
NOTICE
Use the -driver with care so
as not to scratch the surface
of the handlebar.
Handlebar
Degreasing
agent
Clean cloth
Grip cement
Grip Heater (L)

GENUINE SUZUKI ACCESSORIES
9/17
5. Before cement is dried, spray
the degreasing detergent to the
inside of the Grip Heater (L) 4
and to the handlebars, then,
insert the grip. Slide Grip
Heater (L) 4onto handlebar
with the lead wire pointing
down.
Handlebar
Grip Heater (L)
NOTICE
• When the grip is inserted,
do not stop in midway but
insert it at a stroke.
• When inserting it, do not hit
the grip end with a hammer
or twist it forcibly, the grip
heater may be cut off.
• When the grip cannot be
inserted in midway, pull out
the grip by pouring the
degreasing agent into a gap
between the grip heater and
the handlebar. At this time,
do not twist forcibly the
heater wire with a screw-
driver or such similar tool,
the heater wire inside the
grip heater may be cut off.
Grip Heater (L)
UP
Grip Heater (L)
FWD
Lead wire

GENUINE SUZUKI ACCESSORIES
10/17
6. Reinstall the existing handlebar
balancer that was removed step
1.
Installation of Grip Heater Switch
1. Install the Switch Bracket 3to
the Grip Heater Switch 2by
using the two Screws 7.
2. Fix the Grip Heater Switch 2
assembly with the left rear view
mirror.
3. Pass the Grip Heater Switch 2
lead wire under the handlebar.
WARNING
Use the designated grip
cement, and dry well the
applied part, then check if it is
securely adhered.
If the cement other than those
designated is used, or drying
is not enough, there would be
a risk of the grip slipping off
during the riding. Verify that
the grip is securely mounted to
the handlebars before operat-
ing the vehicle.
Left rear
view mirror
Left rear
view mirror

GENUINE SUZUKI ACCESSORIES
11/17
Connection of Grip Heater Lead Wire
1. Pass the grip heater switch lead wire and left and right grip heater
lead wires into the guides (c). Fix them using the Clamps 6as
shown in the illustration.
NOTE:
• Check that there is no excessive tension nor remarkable slack in the grip
heater switch lead wire and left and right grip heater lead wire.
• Cut off the excess clamps.
1. Clamp the left grip heater lead wire, grip heater switch lead wire and left handlebar switch
lead wire. Face the locked part of clamp to downward.
2. Clamp the left grip heater lead wire, grip heater switch lead wire, left handlebar switch lead
wire and clutch cable. Face the locked part of clamp downward.
3. Clamp the right grip heater lead wire and right handlebar switch lead wire at the front brake
hose union. Face the locked part of clamp to downward.
4. Right grip heater lead wire 8. Clutch cable
5. Right handlebar switch lead wire a: 10 – 30 mm (0.39 – 1.18 in)
6. Front brake hose b: 50 – 70 mm (2.0 – 2.7 in)
7. Throttle cable
22
1
45
6
7
8
(C)(C)
3
(C)(C)
GSX-S1000/A

GENUINE SUZUKI ACCESSORIES
12/17
1. Clamp the left grip heater lead wire, grip heater switch lead wire and left handlebar switch
lead wire. Face the locked part of clamp to downward.
2. Clamp the left grip heater lead wire, grip heater switch lead wire, left handlebar switch lead
wire and clutch cable. Face the locked part of clamp to downward.
3. Clamp the right grip heater lead wire and right handlebar switch lead wire at the front brake
hose union. Face the locked part of clamp to downward.
4. Clamp the left and right grip heater lead wires and grip heater switch lead wire. Face the
locked part of clamp to front.
5. Pass the left and right grip heater lead wires, grip heater switch lead wire into the guide.
6. Right grip heater lead wire
7. Right handlebar switch lead wire
8. Front brake hose
9. Throttle cable
10. Grip heater switch lead wire
11. Left grip heater
12. Clutch cable
a: 10 – 30 mm (0.39 – 1.18 in) c: Set the clamp within this range.
b: 50 – 70 mm (2.0 – 2.7 in)
11
22
33
(C)(C)
77
88
66
99
1212
1111
1010
44
55
(C)(C)
GSX-S1000F/FA

GENUINE SUZUKI ACCESSORIES
13/17
2. Connect the left and right grip heater couplers and grip heater switch
coupler to the grip heater lead wire couplers.
Grip Heater (L) Grip Heater (R)
Grip Heater Switch
Grip Heater Lead Wire
Orange
/Yellow
White
/Black Orange

GENUINE SUZUKI ACCESSORIES
14/17
3. Connect the Grip Hater Lead Wire 1to the vehicle harness coupler.
4. Pass the lead wires and fix them with the Clamps 6as shown in the
illustration.
NOTE:
• Fix firmly the clamp d, tying the lead wires into a bundle so that
they should not be twisted or bent.
• Cut off the excess clamps.
1. Clamp the left and right grip heater lead wire, grip heater switch lead wire and right
handlebar switch lead wire. Face the locked part of clamp to downward.
2. Clamp the left and right grip heater lead wire, grip heater switch lead wire and right
handlebar switch lead wire. Face the locked part of clamp to inside.
3. Clamp the grip heater lead wire and left handlebar switch lead wire.
Face the locked part of clamp to downward.
Install the headlight assembly so as not to pinch the grip heater lead wire.
4. Clamp the grip heater lead wire and left handlebar switch lead wire.
Face the locked part of clamp to backward.
Set the clamp within 50 mm (2.0 in) from the back end of the left handlebar switch
coupler.
11
22
33
GSX-S1000/A
GSX-S1000F/FA
44

GENUINE SUZUKI ACCESSORIES
15/17
Function Checking and Inspection
1. Check if the lead wire is not under an undue force when the throttle
grip is fully open, or when the handlebar is turned fully to the right
and to the right.
2. Check if the left side grip heater is securely adhered.
After Engine Is Started
1. Check if the engine idle speed is not changed when the handlebar is
fully turned to the right and the left.
2. Check if the lighting devices as the headlamp operate correctly.
3. Check if the heater gets warm by changing the position of the switch.
Handling Method
• Grip heater warms right and left
grips when the Grip Heater
Switch 2is turned on with the
engine running. The grip heater
switch will be turned off when
the ignition switch is turned off.
Switch

GENUINE SUZUKI ACCESSORIES
16/17
The grip heater temperature can be adjusted in five steps by pushing the
switch. Pushing the switch changes temperature as follows:
NOTE:
• The grip heater has a built-in automatic switch to avoid unnecessary
battery power consumption. The automatic switch turns off grip
heater when the engine speed becomes lower at engine idling speed.
When the engine speed increases, the automatic switch turns on grip
heater.
• Pushing the switch will not turn on the grip heater when the engine
speed is low. Increase the engine speed and push the switch again to
turn on the grip heater.
CAUTION
Improperly using the grip heater can be hazardous. Rider can suffer
burns even if the heating temperature is fairly low when the rider is
wearing no gloves and leaves the heater on for long periods. Dam-
aged grip can suffer burns or get an electrical shock.
• Be sure to wear gloves to avoid burns.
• Replace the damaged grips to avoid burns or electrical shock.
OFF 5 : MAX
: Full light
: Half light
: Turn off
431 : MIN
2

GENUINE SUZUKI ACCESSORIES
17/17
When the grip heater does not operate normally, check the following
items, and consult your SUZUKI Dealer from whom you bought the prod-
uct.
• Grip heater does not operate. Or it can not be adjusted.
1. Has the engine started?
2. Is the grip heater switch set on the position between LO HI?
• Grip heater temperature is too low or too high.
1. Have you adjusted the grip heater switch to be set between LO 
HI?
2. When the temperature is too high, set the switch on LO or OFF, or
wear a thick pair of gloves.
• Whole surface of the grip heater is not warmed.
1. This is no failure.
In order that the fingertips may be warmed, the heat distribution is
made to concentrate mostly to the position where the fingertips come
to contact.
• Grip heater switch indicator light up.
1. Too low battery voltage.
Recharge the battery fully.

1/17
GENUINE SUZUKI ACCESSORIES
99021-04K00
INSTRUCTIONS DE MONTAGE
Description: KIT CHAUFFAGE, POIGNÉE Code: 57100-0482
Modèle: GSX-S1000/A/F/FA Temps d’installation:
GSX-S1000/A: 1,0 hr(s)
GSX-S1000F/FA: 1,6 hr(s)
Réf. Description Q.té
1Conducteur de poignée chauffante 1
2Contacteur de poignée chauffante 1
3Support de contacteur 1
4Poignée chauffante (G) 1
5Poignée chauffante (D) 1
6Attache de câble 7
7Vis 2
8Instructions de montage 1
Contenu

GENUINE SUZUKI ACCESSORIES
2/17
Réf. Description
(1) Tournevis cruciforme
(2) Tournevis à lame
(3) Clé à fourche (17 mm)
(4) Clé à 6 pans (4 mm, 5 mm)
(5) Clé en T (10 mm)
(6) Pinces coupantes
(7) Douille à 6 pans (4 mm, 5 mm)
(8) Rallonge
(9) Clé dynamométrique
(10) SUZUKI Super Grease “A” ou
équivalent
[Conseillé 99000-25011]
(11) Adhésif pour poignée
(12) Produit dégraissant
[Disponible dans le commerce]
Outils
nécessaires
(1) (2) (3)
(4) (5) (6)
(7) (8)(9)
(10) (11) (12)