SWEENEY 8202-290A User manual

2010 Clermont Street, Antigo, WI, 54409 •
••
• Phone: [phone] or 800-448-2524 •
••
• Fa : 715-627-5554 Web: http://www.hydratight.com/
Operating Instruction
8202
-
290A
-
OM
Page 1 of 2
REV: M
Model 8202-290A Torque Multiplier
WARNINGS
• Do not exceed rated output of tool
• Outputs turn in opposite directions. Verify direction before applying torque
• Do not hold multiplier while applying torque. Normal multiplier deflection may pinch
fingers, especially in confined locations.
• Maintain firm hand control of torque wrench or input handle when releasing multiplier
because recoil (wind up) will be experienced.
• Remove input handle when not applying torque.
Model 8202-290A shown in use with model 8200
Model 8202-290A
1. INSTRUCTIONS
1.1 The model 8202-290A Torque Multiplier is a geared wrench
designed for use in conjunction with model 8200 8300 8111 or
8112 Torque Multiplier. The 8202-290A Torque Multiplier has a
torque ratio of 6.5:1 and a maximum output of 1 200 ft-lbs
torque. It has a 1/2” square female input and two 3/4” male
output drives.
1.2 The model 8202-290A Torque Multiplier has 360° continuous
rotation in either clockwise or counter clockwise direction. An
integral two-directional input torque holding device inhibits
accidental torque wind-up release. The torque multiplier has two
output drives. One turns at 6.5:1 (1/6.5 the speed of the input
wrench) to provide a high torque for torque breakaway. The
other output turns at 1:1 (the same speed as the input wrench)
to provide rapid tightening and loosening of fasteners
1.3 A positioner controls rotational direction for manually applied
input.
2. PROCEDURE
2.1 Select the proper anchor plate and socket to be used with the
attached torque multiplier (model 8200 8300 8111 or 8112).
2.2 Mount the anchor plate socket and torque multiplier in proper
position for the specific application.
2.3 To tighten: Mount the 8202-290A on the model 8200 8300
8111 or 8112 Torque Multiplier. Engage the appropriate 3/4”
male output drive of the 8202-290A Torque Multiplier (1:1 or
6.5:1 ratio drive) with the 3/4” female input drive of model 8200
8300 8111 or 8112 Torque Multiplier. The anchor plates of the
8202-290A Torque Multiplier will extend over the edge of the
attached torque multiplier. Rotation of the input square drive
may be required in order to match mating multiplier’s square
drive.
2.4 Rotate the positioner ring to the tighten position. Input and
output rotation directions are the same for the 1:1 drive.
(EXAMPLE: Input clockwise = output clockwise)  Input and
output rotation directions are opposite for the 6.5:1 drive.
(EXAMPLE: Input clockwise = output counter-clockwise).
(See WARNING).

2010 Clermont Street, Antigo, WI, 54409 •
••
• Phone: [phone] or 800-448-2524 •
••
• Fa : 715-627-5554 Web: http://www.hydratight.com/
Operating Instruction
8202
-
290A
-
OM
Page 2 of 2
REV: M
2.5 Mount a suitable ratchet adapter and/or torque wrench to the
input of the 8202-290A Torque Multiplier and apply the load in a
counter-clockwise direction.
Note: See Torque Conversion Chart (item 3.2). This chart
shows the amount of input torque required to produce a given
output torque on the 8202-290A Torque Multiplier.
2.6 Torque output accuracy requires the use of an accurate torque
wrench in series with the torque multiplier. Apply torque with
torque wrench until desired input torque is achieved. To remove
multiplier from fastener apply enough input torque to release
integral torque holding device then turn positioner into opposite
position. (EXAMPLE: Rotate the positioner in CW positions for
tightening. Apply input torque in the CW direction to relieve
internal force. While holding input torque in the CW direction
rotate positioner in the CCW direction for release) and slowly
relax input torque.
To Loosen: Follow same procedures for tightening e cept
set positioner in opposite position. (EXAMPLE: If fastener
requires clockwise tightening rotation, rotate the positioner
in counter-clockwise position for loosening).
3. SPECIFICATIONS
3.1 SPECIFICATION CHART
Output Capacity 1,200 ft lbs (1627 Nm)
Input Capacity 185 ft lbs (251 Nm)
Gear Ratio 6.73 : 1
Torque Ratio (Avg.) 6.5 : 1
Output Drive Male Sq. Size 3/4 in. (19mm)
Input Drive Female Sq. Size 1/2 (12.7)
Net Weight 13 lbs. (5.9 kg)
Reaction Anchor Type Integral Anchor Plates
3.2 TORQUE CONVERSION CHART
Foot Pounds Newton Meters
Input
Output
Input
Output
31
200
42
271
62
400
83
542
92
600
125
813
123
800
167
1084
154
1000
209
1356
185
1200
250
1627
4. GENERAL NOTES
Do not use impact tool on torque multiplier.
Torque reaction creates a rotational force in the opposite direction
from which input force is applied.
The output torque is the torque ratio times the input.
Use only Sweeney approved replacement parts.
5. PARTS LIST
ITEM
NO.
PART NO. DESCRIPTION QTY
1
4600-285 TORQUE HOLDING DEVICE
1
2
8102-202 INSTRUCTION PLATE
1
3
8202-100 HOUSING
1
4
8202-19 COVER
1
5
8202-50 OUTPUT GEAR
1
6
8202-755 PINION ASSEMBLY
1
7
8202-98 WASHER
1
8
904041RK BEARING (REPLACEMENT KIT)
1
9
904047 BEARING
2
10
904154 REARING
1
11
906038 THRUST WASHER
1
12
A000070007039 SNAP RING
1
13
A000141012001 DOWEL PIN
6
14
A000152342001 SELF-LOCKING SHCS
8
15
A000158977001 DRIVE SCREW
2
16
A000261245001 LOCK WASHER
8
NOTE: Assembly of items 2 through 16 is an 8202-45A
8
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REQD