SWF MAS-12 User manual

MME-190212
USER ’’ S MANUAL
MAS-12 Automatic
Embroidery Machine
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1. This manual explains and describes the operation methods and
related issues of “Automatic Embroidery Machine” to
ensure the proper use. Please have a thorough understanding of
the manual before operating the machine.
2. The manual is subject to change without prior notice to enhance
the quality of the embroidery machine and may be different a bit
from the purchased product. If you have any inquiry on the product
and manual, please contact a sales agency.
3. The manual must be passed on to next users.

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Contents
1. MACHINE TYPES AND SPECIFICATIONS ................................................................................... 6
1.1) MACHINE TYPES ................................................................................................................................. 6
1.2) MODELS ................................................................................................................................................ 6
1.3) SPECIFICATIONS .................................................................................................................................. 6
1.4) PERIPHERALS ....................................................................................................................................... 6
2. SAFETY RULES ....................................................................................................................................... 7
2.1) SAFETY INDICATIONS ....................................................................................................................... 7
2.2) MACHINE DELIVERY ......................................................................................................................... 8
2.3) MACHINE INSTALLATION ................................................................................................................ 9
2.4) MACHINE OPERATION ....................................................................................................................... 9
2.5) REPAIR ................................................................................................................................................ 10
3. PRODUCT FEATURES ........................................................................................................................ 11
4. MACHINE INSTALLATION AND PRECAUTIONS ................................................................... 13
4.1) INSTALLATION CONDITION ........................................................................................................... 13
4.2) ELECTRICITY INSTALLATION ENVIRONMENT ....................................................................... 14
4.3) LEVELING THE MACHINE .............................................................................................................. 14
5. MACHINE USE AND PRECAUTIONS ........................................................................................... 16
5.1) TYPES OF SAFETY LABELS ............................................................................................................ 16
5.2) LOCATIONS OF SAFETY LABELS ................................................................................................. 17
6. NAMES OF MACHINE PARTS ......................................................................................................... 18
7. PERIPHERALS ASSEMBLY ............................................................................................................. 19
7.1) STAND ASSEMBLY (Optional) .......................................................................................................... 19
7.2) CHANGE CAP TO TUBULAR ........................................................................................................... 19
8. BASIC FUNCTIONS FOR MACHINE OPERATION ................................................................. 21
8.1) BASIC OPERATION ............................................................................................................................ 21
8.2) NEEDLE-HOOK TIMING AND RELATED TIPS ........................................................................... 33
8.3) THREAD DETECTOR ASSEMBLY AND FUNCTIONS ............................................................... 39
8.4) COVER ASSEMBLY ........................................................................................................................... 40

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Contents
9. MAINTENANCE AND INSPECTION .............................................................................................. 43
9.1) CHECK POINTS FOR REGULAR INSPECTION ............................................................................ 43
9.2) CLEANING ........................................................................................................................................... 43
9.3) OIL SUPPLY ......................................................................................................................................... 45
10. ADJUSTING MAJOR PARTS OF THE MACHINE ................................................................. 50
10.1) TRIMMER ADJUSTMENT .............................................................................................................. 50
10.2) ADJUSTING UPPER THREAD HOLDER ..................................................................................... 51
10.3) ADJUSTING LOW-NOISE PRESSER FOOT ................................................................................. 51
10.4) RELATIONSHIP BETWEEN PRESSER FOOT AND NEEDLE .................................................. 53
10.5) ADJUSTING HALF-TURN FILM .................................................................................................... 54
10.6) ADJUSTING ENCODER ................................................................................................................... 55
10.7) ADJUSTING JUMP SOLENOID ...................................................................................................... 56
10.8) ADJUSTING TENSION OF EACH DRIVE BELT ......................................................................... 57
11. TROUBLESHOOTING ....................................................................................................................... 59
11.1) CAUSES AND TROUBLESHOOTING ........................................................................................... 59
11.2) ERROR DISPLAY AND TROUBLESHOOTING ........................................................................... 70
12. SETTING ................................................................................................................................................. 74
13. BLOCK DIAGRAM ............................................................................................................................... 75

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MACHINE TYPES AND SPECIFICATIONS
01
1.1) MACHINE TYPES
1.2) MODELS
1.3) SPECIFICATIONS
Machine
MAS-12
HeadColor
Semi-Wide Cap FrameWide Cap FrameTubular
360×230 360×75 180×83
Emb. space (X,Y)
12 1
Stitch Length 0.1~12.7mm
Speed Max. 1000 rpm
Motor
BLDC Motor×1 (Main Shaft Motor)
Pulse Motor×2 (Frame Driving Motor)
Electricity 1-Phase : 100V, 110V, 120V, 200V, 220V, 240V (50~60 Hz)
Power Consumption 700W
1.4) PERIPHERALS
Bobbin Winder Standard
Memory Capacity Max. 10,000,000
Memory Medium USB Memory Stick
Device (Option) Boring Device, Stand, Cap Frame, Laser Point, Bobbin Winder
M A 6- 12
Mother
Series
Smart System
No. of Needles

SAFETY RULES
02
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2.1) SAFETY INDICATIONS
The following set of safety rules categorized as , , and indicates
possibilities of physical or property damages if not fully observed.
CAUTIONWARNINGDANGER
No. Names Content
CAUTION
WARNING
DANGER
CAUTION
Users may be subject to physical or property damages if
not fully observe the CAUTION.
Users may be subject to death or severe damages if not
fully observe the WARNING.
Users may be subject to death or severe damages and
emergency if not fully observe the DANGER.
WARNING
DANGER

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2.2) MACHINE DELIVERY
DANGER
ONLY TRAINED AND EXPERIENCED PERSONS, FAMILIAR WITH THE
RELEVANT SAFETY INSTRUCTIONS, SHOULD HANDLE THE MACHINE. MAKE
SURE TO FULLY OBSERVE THE FOLLOWING INSTRUCTIONS.
2.2.1) Delivery by hand
Make sure to wear safety boots. Hold the machine tightly at both left and right.
2.2.2) Delivery using a forklift
1) Make sure that size and weight of the forklift is sufficient to support the machine.
2) Place the machine so that its center is on the fork arm. Lift the machine carefully from
behind so that the machine does not tilt to either side.
When unloading the machine from forklift or crane, make sure to
maintain the weight balance in order to prevent injury or machine
damages.
WARNING
Make sure all
persons and
obstacles are out of
the way of the
moving machine.
Warning mark Description

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2.3) MACHINE INSTALLATION
CAUTION
2.3.1) Machine malfunctions or physical damages may occur due to
condition of the installation environment. Make sure to meet the
following conditions.
1) The foundation (floor) under the machine must be strong enough to support the
weight of the machine (approximately 3.5 tons).
2) Air conditioning can eliminate dust and humidity, which may cause pollution and
corrosion of the machine. Make sure your machine is regularly maintained.
3) Do not expose the machine to direct sunlight. (Long exposure to direct sunlight can
fade the machine paint or deform the machine shape.)
4) Allow at least 50cm space on each side of the machine (right, left, rear) from the wall
for convenient maintenance.
2.4) MACHINE OPERATION
2.4.1) The machine has and labels on each risky
parts. Pay careful attention to the labels and make sure to observe
them during operation.
1) Read thoroughly and fully understand the manual before operating the machine.
2) Dress for safety. Long and unbound hair, jewelry such as necklaces, bracelets, and
wide sleeves can get caught in the machine. Wear shoes with non-slip soles to prevent
slip-off accidents.
3) Check the scope of machine operation to see if there is no problem.
4) Keep your hands or head away from the moving parts of the machine such as needle,
hook, take-up lever, and pulley when the machine is in operation.
5) Do not remove the safety covers on the pulley or shaft when the machine is in
operation for your safety.
6) Be sure the main power is turned off and the power switch is OFF before opening the
cover of any electrical components such as control box.
7) Be sure the main switch is OFF before manually turning the main shaft.
8) Turn OFF the machine when you thread needles or inspect the finished embroidery.
9) Do not lean against the cradle or place your fingers near the pantograph guide
grooves. You may hurt your fingers when the frame moves.
10) The machine noise may exceed 85db when it runs at the maximum speed.
WARNINGCAUTION
WARNING

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2.5) REPAIR
DANGER
2.5.1) Only SWF-trained and designated engineers should perform repair
work.
1) Turn OFF the power before cleaning or repair. Wait for 4 minutes so the machine
electricity is completely discharged.
2) Do not change the settings or any parts on the machine without consulting with SWF.
3) Use only official SWF parts when repairing your machine or replacing parts.
4) Re-install all safety covers when you are finished with the repair.
It takes approximately 10 minutes after turning off the main switch
before the electricity is fully discharged from main shafts and the
X/Y drive box.
CAUTION
Machine changes without consultation with SWF may cause risks
to your safety when you operate the machine.
DANGER