Swienty DANA api MATIC 1000 User manual

Swienty A/S |Hørtoftvej 16, Ragebøl |DK-6400 Sønderborg |Tel. [phone] |www.swienty.com | [email protected]
for better honey
Vers.8.10
INSTRUCTION MANUAL
DANA api Matic 1000
Prod. 110040
Thank you for purchasing a Swienty product. For optimal
use and to ensure a long lifetime, please read this manual
carefully. Should you have furhter questions in regards
to this product, please contact us.
Technical Data
Type of machine: Computer controlled gear pump
Filling range: 10 g - ∞ g
Measuring units: ml/g/oz
Pump capacity: Approx. 200 kg/h (honey)
Precision: +/- 1%
Power: 230V/50Hz
120V/60Hz model on request
Powerconsumption: 115W
Soundlevel: Bellow 70dB(A)
Weight: Approx. 12 kg
Dimensions: 22 x 31.5 x 18 cm
Connections: 1 1/2” BS -> 1 1/2” hose
Item#: 110040
Tariff code: 8422 3000
Packaging: 1 pcs
Accessories included: Fittings elbow 11/2” BS, Foot
pedal, 1,5m hose 11/2”,
rubber feet, dosing syringe,
cut-off-cross complete.
Accessories seperate: Various fittings, various
nozzles, different tanks and
creamers, stand for the table
or floor, funnel,
switch for stand.

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Contents
Read before use .................................................................................................. 3
Description .......................................................................................................... 4
Packing list DANA api MATIC 1000 ................................................................ 4
Operation............................................................................................................. 4
Key overview ................................................................................................ 5
The Display..................................................................................................... 5
Anti-drip operation.......................................................................................... 6
Speed regulation of the motor ......................................................................... 6
Pumping ......................................................................................................... 6
Preparing the machine ....................................................................................... 7
Preparation for dosing..................................................................................... 8
Calibration .................................................................................................... 10
Cleaning ............................................................................................................. 11
Possible konfigurations ................................................................................... 15
Antidrip mounting............................................................................................. 16
The Menu .......................................................................................................... 17
Parameter .................................................................................................... 17
LOG ............................................................................................................. 19
Language...................................................................................................... 19
RESET .......................................................................................................... 19
Functional Diagram ...................................................................................... 20
Programming default values .......................................................................... 21
Maintenance...................................................................................................... 22
How to install a new seal ............................................................................... 22
Plug socket connections................................................................................... 23
Fittings and extra parts .................................................................................... 24
Exploded view................................................................................................... 26
FAQ..................................................................................................................... 27
Conversion Table.......................................................................................... 28
Air in the honey ............................................................................................ 29
Quick Start ......................................................................................................... 30
Installation .................................................................................................... 30
Set the filling weight...................................................................................... 31
Calibration .................................................................................................... 31
Anti drip ....................................................................................................... 31
Speed regulation of the motor ....................................................................... 31
Pumping ....................................................................................................... 31

Swienty A/S |Hørtoftvej 16, Ragebøl |DK-6400 Sønderborg |Tel. [phone] |www.swienty.com | [email protected]
EMC 2004/108/EC
MD 2006/42/EF WEEE 2002/96/EF
RoHS 2011/65/EC
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Read before use
This instruction manual is the original Swienty A/S instruction manual for DANA api Matic 1000. The
purpose of this instruction manual is to ensure correct handling, use and maintenance of the filling
machine.
The instruction manual is to be placed in a place where it is easily accessible to the users of the ma-
chine and the people entrusted to carry out maintenance work.
It is solely the responsibility of owner of the filling machine to ensure that every person handling or
servicing the machine has read the instruction manual.
Furthermore it is the responsibility of the people handling and servicing the machine to read the in-
struction manual.
Before the machine is taken into use it is important to ensure that the machine is placed on a stable
surface and the wheels are locked in order to keep it from rolling. The machine should be placed in a
room with good lightning.
This ensures safe and proper handling of the machine. The cord of the machine (230V) is to be placed
so it minimizes the chance for people stumbling over the cord during operation, cleaning and mainte-
nance work etc.
The machine is never to be left unattended during use.
The product is governed by directive 2002/96/EF about trash of electronic and electronic
equipment(weee).
The product must not be discarded with unsoreted household. Instead use the locale weee pickup
point for discard of this product and make sure all relevant locale provisions are complied.
-Never use the pump with substances hotter than 50 degree celcius, this can lead to excessive wear.
-Never remove the pumphouse without turning off the power as this may lead to exposure of movea-
ble parts.
-Never let the pump run dry, as this may lead to damage on the sealing
-Dont connect the power plug before hose pipe and antidrip fittings has been mounted, as this may
lead to exposure of moveable parts.
-The pump housing must only be opened by a qualified technician.
- The pump should only be used for honey and similar substances. If in doubt contact Swienty
-The machine should always be used under observation, do not leave it alone.
This device complies with the following directives:

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Description
DANA api MATIC 1000 is a filling machine equipped with a gear pump. A gear pump is operated by a
powerful direct current motor using a planetary gear. The motor is controlled by an electronic based
microprocessor which ensures a perfect drip-free function.
The filling weigh is digitally displayed and can be set for amounts from 10 g - ∞ g. If you are using dif-
ferent measurement units, see the conversion table on page 28. Up to 10 filling programs can be stored
containing the weigh, the calibration factor and the filling parameters. The machine operates with
great precision and can easily be calibrated to suit different types of liquids. As a pump, the machine
can operate equally well in both directions and can work with different velocitys.
All parts that come in contact with the liquid to be filled are constructed of either stainless steel or food
grade plastic. They are easily taken apart and cleaned.
Never leave the machine unattended during use.
Packing list DANA api MATIC 1000
Number Description Amount
110110 Fitting bent BS 1,5” 1 pc.
110058 Rubberfoot 4 pcs.
110075 Footpedal comlpet 1 pc.
110065C Cuto-cross Ø20 complete 1 pc.
110165 Hose 1,5” 1,5 m
115815 Dosing syringe 0-60ml 1 pc.
210040 Dana api Matic 1000 1 pc.
500110F Hexnut BS 1,5” 1 pc.
810052 Instruction Manual 1 pc.
110074B Sparepart kit O-Rings DAM1000 1 pc.
110070A Silicone diaphragm w. 3 holes disc 1pc.
Operation
Prime the pump head before operation and connect it to the liquid to be filled/pumped using the hose
and fitting delivered with the machine. If the liquid is highly viscous, we recommend upgrading to a
2“ hose. 2” fittings are available at Swienty. Before use please make use that the machine is placed
on a stable surface. In order to ensure trouble-free filling, the liquid should always be placed above
or at least at the same hight as the filling head. The machine is activated by connecting the plug to a
230/110V supply.
It is also possible to see a video exposition of the machine by scanning the QR code on the front page
with you phone or tablet.

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The Display
When the filling machine is connected to the power supply, the display shows for
instance the following:
1: Shows the program number which has been used when filling last time.
2: Shows if the machine is set to pump or fill. In this case fill.
3: Shows the filling weight which has been used when filling last time.
4: Shows the base unit which has been used last time (g, oz, ml).
5: Shows the speed of the motor in %.
6: Shows the pumping direction.
7: Shows the number of fillings. Starts a new at 0 when having switched the machine
off and on again.
[Calib] Activates the calibration of the
filling weight in the current program.
[Pump/u-d] Indicates the pumping direction.
Direction can only be switched when
motor is off-state.
[Speed] Activates the speed regulator of the
motor.
[Antidrip] Prevents dripping.
[Progr.] Activates the program options.
[Fill/Pump] Switches between filling and
pumping mode
[Menu] Opens up for new settings and data.
[+] Enlarges the set up data and displays the
following data respectively.
[-] Reduces the set up data and displays the
previous data respectively.
[Enter] Confirms the displayed data and
saves it.
[Start] Starts filling cycle or pumping.
[Stop] Stops the motor immediately,
so the filling- and pumping operation is
interrupted. Also functions as a return-
button.
Key overview
1 2 4 3
7
6
5

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Anti-drip operation
When working with tenacious liquids like honey, dripping is likely to occur. To avoid it, a special
rubber nozzle has been developed.
After having finished the filling process, the motor reverses. In that way, a small amount of the liquid is
sucked back. This amount depends on the liquids consistency.
To change the anti-drip, push the [Antidrip] button. The number on the display blinks. It indicates
the number of impulses the motor turns back. With the help of the buttons [+]/[-] you modify the
number, then you confirm with [Enter]. If the number is too small, it will drip, if the number is too
high, the nozzle will suck in too much air. When filling next time the air will be pressed out with a noisy
sound.
Speed regulation of the motor
There are various applications for which it is necessary to be able to regulate the pumping capacity
and consequently the speed of the motor. Push the [Speed] button. The speed indication blinks. By
pushing the [+]/[-] buttons you can set up the percental speed you desire. Confirm with [Enter].
The setting up is made in intervals of 5%.
The speed regulation can also be carried out while you are filling or pumping.
Pumping
If you wish to use the machine as a pump, push the [Fill/Pump] button. If you want to change the
direction, press [Pump/u-d]. The arrow on the display now points into the other direction. Now
press start [Start]. The filling line starts at 0 and than counts upwards. To stop the pump, press
[Stop]. The pumped amount is blinking on the display.
If you wish to continue pumping, press [Start] and the amount continues to count.
As soon as you want to start over again, press [Stop] again, afterwards [Start].

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Clean the pump head. For more information
see 3.9.
Mount the pump head on the machine and
make sure that the machine is placed on a
stable surface.
It is possible to connect a foot switch.
Plug in the power. The machine cord (230V)
is to be placed so it minimizes the chance
for people stumbling over the cord during
operation, cleaning and maintenance work
etc. Attention never connect the power
before the hose connections and anti-drip is
attached.
Mount the hose onto the tting on top
behind the bulge on the tting. Control the
hose afterwards for eventual holes, which
can lead to air in your honey!
Seal the pump head with the liquid you
want to dose. Fill it to the edge.
Preparing the machine

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Set the machine to pump by pushing the
button [Pump/Fill]. Pump in 1-2 sec and ll
up the pump head again.
Tip: Swienty recommends that the contai-
ner is above the pump head for optimum
use. The funnel is recommended when
lling small batches.
Connect the hose to the container and
pump.
Set the machine to pump by using the
button [Fill/Pump]. Remember to check the
pump direction. Use the button [Pump Up/
Down].
Open the valve on the container.
Preparation for dosing
The tightening can be done without any
tools. Hold onto the union (red arrow) with
left hand and the bending (black arrow) with
the right hand. Now pull with right and left
hands in clockwise direction. You should be
able to pull it slightly. Be sure to check the
fittings on the tank too!

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Place a big container below the pump head. Press [Start].
Pump until the air is out of the liquid. Press the button [Fill/Pump] to change from
pump to ll.
When the machine has stopped dripping,
mount the cuto mechanism. Can be moun-
ted rst but not with very viscous liquids.
See page 16.
Choose the program that comes closest
to the amount you want to dose. Use the
button [Progr.].

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Press the buttons [+] and [-] to nd the
wanted program. Press [Enter] to choose the
program.
Put the container on a scale and press
[TARE] to reset the scale.
Place the container under the pump head.
Press [Start] or press the foot switch. Place the container onto the scale.
Calibration
Press [+] and [-] if you want to change the
dosing amount. Press [Enter] to save.