Swienty Dana api matic 1000 User manual

for better honey

Vers.8.10

INSTRUCTION MANUAL

DANA api Matic 1000

Prod. 110040

Thank you for purchasing a Swienty product. For optimal

use and to ensure a long lifetime, please read this manual

carefully. Should you have furhter questions in regards

to this product, please contact us.

Technical Data

Type of machine: Computer controlled gear pump

Filling range: 10 g - ∞ g

Measuring units: ml/g/oz

Pump capacity: Approx. 200 kg/h (honey)

Precision: +/- 1%

Power: 230V/50Hz

120V/60Hz model on request

Powerconsumption: 115W

Soundlevel: Bellow 70dB(A)

Weight: Approx. 12 kg

Dimensions: 22 x 31.5 x 18 cm

Connections: 1 1/2” BS -> 1 1/2” hose

Item#: 110040

Tariff code: 8422 3000

Packaging: 1 pcs

Accessories included: Fittings elbow 11/2” BS, Foot

pedal, 1,5m hose 11/2”,

rubber feet, dosing syringe,

cut-off-cross complete.

Accessories seperate: Various fittings, various

nozzles, different tanks and

creamers, stand for the table

or floor, funnel,

switch for stand.

Page 2

Contents

Read before use .................................................................................................. 3

Description .......................................................................................................... 4

Packing list DANA api MATIC 1000 ................................................................ 4

Operation............................................................................................................. 4

Key overview ................................................................................................ 5

The Display..................................................................................................... 5

Anti-drip operation.......................................................................................... 6

Speed regulation of the motor ......................................................................... 6

Pumping ......................................................................................................... 6

Preparing the machine ....................................................................................... 7

Preparation for dosing..................................................................................... 8

Calibration .................................................................................................... 10

Cleaning ............................................................................................................. 11

Possible konfigurations ................................................................................... 15

Antidrip mounting............................................................................................. 16

The Menu .......................................................................................................... 17

Parameter .................................................................................................... 17

LOG ............................................................................................................. 19

Language...................................................................................................... 19

RESET .......................................................................................................... 19

Functional Diagram ...................................................................................... 20

Programming default values .......................................................................... 21

Maintenance...................................................................................................... 22

How to install a new seal ............................................................................... 22

Plug socket connections................................................................................... 23

Fittings and extra parts .................................................................................... 24

Exploded view................................................................................................... 26

FAQ..................................................................................................................... 27

Conversion Table.......................................................................................... 28

Air in the honey ............................................................................................ 29

Quick Start ......................................................................................................... 30

Installation .................................................................................................... 30

Set the filling weight...................................................................................... 31

Calibration .................................................................................................... 31

Anti drip ....................................................................................................... 31

Speed regulation of the motor ....................................................................... 31

Pumping ....................................................................................................... 31

EMC 2004/108/EC

MD 2006/42/EF WEEE 2002/96/EF

RoHS 2011/65/EC

Page 3

Read before use

This instruction manual is the original Swienty A/S instruction manual for DANA api Matic 1000. The

purpose of this instruction manual is to ensure correct handling, use and maintenance of the filling

machine.

The instruction manual is to be placed in a place where it is easily accessible to the users of the ma-

chine and the people entrusted to carry out maintenance work.

It is solely the responsibility of owner of the filling machine to ensure that every person handling or

servicing the machine has read the instruction manual.

Furthermore it is the responsibility of the people handling and servicing the machine to read the in-

struction manual.

Before the machine is taken into use it is important to ensure that the machine is placed on a stable

surface and the wheels are locked in order to keep it from rolling. The machine should be placed in a

room with good lightning.

This ensures safe and proper handling of the machine. The cord of the machine (230V) is to be placed

so it minimizes the chance for people stumbling over the cord during operation, cleaning and mainte-

nance work etc.

The machine is never to be left unattended during use.

The product is governed by directive 2002/96/EF about trash of electronic and electronic

equipment(weee).

The product must not be discarded with unsoreted household. Instead use the locale weee pickup

point for discard of this product and make sure all relevant locale provisions are complied.

-Never use the pump with substances hotter than 50 degree celcius, this can lead to excessive wear.

-Never remove the pumphouse without turning off the power as this may lead to exposure of movea-

ble parts.

-Never let the pump run dry, as this may lead to damage on the sealing

-Dont connect the power plug before hose pipe and antidrip fittings has been mounted, as this may

lead to exposure of moveable parts.

-The pump housing must only be opened by a qualified technician.

- The pump should only be used for honey and similar substances. If in doubt contact Swienty

-The machine should always be used under observation, do not leave it alone.

This device complies with the following directives:

Page 4

Description

DANA api MATIC 1000 is a filling machine equipped with a gear pump. A gear pump is operated by a

powerful direct current motor using a planetary gear. The motor is controlled by an electronic based

microprocessor which ensures a perfect drip-free function.

The filling weigh is digitally displayed and can be set for amounts from 10 g - ∞ g. If you are using dif-

ferent measurement units, see the conversion table on page 28. Up to 10 filling programs can be stored

containing the weigh, the calibration factor and the filling parameters. The machine operates with

great precision and can easily be calibrated to suit different types of liquids. As a pump, the machine

can operate equally well in both directions and can work with different velocitys.

All parts that come in contact with the liquid to be filled are constructed of either stainless steel or food

grade plastic. They are easily taken apart and cleaned.

Never leave the machine unattended during use.

Packing list DANA api MATIC 1000

Number Description Amount

110110 Fitting bent BS 1,5” 1 pc.

110058 Rubberfoot 4 pcs.

110075 Footpedal comlpet 1 pc.

110065C Cuto-cross Ø20 complete 1 pc.

110165 Hose 1,5” 1,5 m

115815 Dosing syringe 0-60ml 1 pc.

210040 Dana api Matic 1000 1 pc.

500110F Hexnut BS 1,5” 1 pc.

810052 Instruction Manual 1 pc.

110074B Sparepart kit O-Rings DAM1000 1 pc.

110070A Silicone diaphragm w. 3 holes disc 1pc.

Operation

Prime the pump head before operation and connect it to the liquid to be filled/pumped using the hose

and fitting delivered with the machine. If the liquid is highly viscous, we recommend upgrading to a

2“ hose. 2” fittings are available at Swienty. Before use please make use that the machine is placed

on a stable surface. In order to ensure trouble-free filling, the liquid should always be placed above

or at least at the same hight as the filling head. The machine is activated by connecting the plug to a

230/110V supply.

It is also possible to see a video exposition of the machine by scanning the QR code on the front page

with you phone or tablet.

Page 5

The Display

When the filling machine is connected to the power supply, the display shows for

instance the following:

1: Shows the program number which has been used when filling last time.

2: Shows if the machine is set to pump or fill. In this case fill.

3: Shows the filling weight which has been used when filling last time.

4: Shows the base unit which has been used last time (g, oz, ml).

5: Shows the speed of the motor in %.

6: Shows the pumping direction.

7: Shows the number of fillings. Starts a new at 0 when having switched the machine

off and on again.

[Calib] Activates the calibration of the

filling weight in the current program.

[Pump/u-d] Indicates the pumping direction.

Direction can only be switched when

motor is off-state.

[Speed] Activates the speed regulator of the

motor.

[Antidrip] Prevents dripping.

[Progr.] Activates the program options.

[Fill/Pump] Switches between filling and

pumping mode

[Menu] Opens up for new settings and data.

[+] Enlarges the set up data and displays the

following data respectively.

[-] Reduces the set up data and displays the

previous data respectively.

[Enter] Confirms the displayed data and

saves it.

[Start] Starts filling cycle or pumping.

[Stop] Stops the motor immediately,

so the filling- and pumping operation is

interrupted. Also functions as a return-

button.

Key overview

1 2 4

Page 6

Anti-drip operation

When working with tenacious liquids like honey, dripping is likely to occur. To avoid it, a special

rubber nozzle has been developed.

After having finished the filling process, the motor reverses. In that way, a small amount of the liquid is

sucked back. This amount depends on the liquids consistency.

To change the anti-drip, push the [Antidrip] button. The number on the display blinks. It indicates

the number of impulses the motor turns back. With the help of the buttons [+]/[-] you modify the

number, then you confirm with [Enter]. If the number is too small, it will drip, if the number is too

high, the nozzle will suck in too much air. When filling next time the air will be pressed out with a noisy

sound.

Speed regulation of the motor

There are various applications for which it is necessary to be able to regulate the pumping capacity

and consequently the speed of the motor. Push the [Speed] button. The speed indication blinks. By

pushing the [+]/[-] buttons you can set up the percental speed you desire. Confirm with [Enter].

The setting up is made in intervals of 5%.

The speed regulation can also be carried out while you are filling or pumping.

Pumping

If you wish to use the machine as a pump, push the [Fill/Pump] button. If you want to change the

direction, press [Pump/u-d]. The arrow on the display now points into the other direction. Now

press start [Start]. The filling line starts at 0 and than counts upwards. To stop the pump, press

[Stop]. The pumped amount is blinking on the display.

If you wish to continue pumping, press [Start] and the amount continues to count.

As soon as you want to start over again, press [Stop] again, afterwards [Start].

3 4

Page 7

Clean the pump head. For more information

see 3.9.

Mount the pump head on the machine and

make sure that the machine is placed on a

stable surface.

It is possible to connect a foot switch.

Plug in the power. The machine cord (230V)

is to be placed so it minimizes the chance

for people stumbling over the cord during

operation, cleaning and maintenance work

etc. Attention never connect the power

before the hose connections and anti-drip is

attached.

Mount the hose onto the tting on top

behind the bulge on the tting. Control the

hose afterwards for eventual holes, which

can lead to air in your honey!

Seal the pump head with the liquid you

want to dose. Fill it to the edge.

Preparing the machine

Page 8

Set the machine to pump by pushing the

button [Pump/Fill]. Pump in 1-2 sec and ll

up the pump head again.

Tip: Swienty recommends that the contai-

ner is above the pump head for optimum

use. The funnel is recommended when

lling small batches.

Connect the hose to the container and

pump.

Set the machine to pump by using the

button [Fill/Pump]. Remember to check the

pump direction. Use the button [Pump Up/

Down].

Open the valve on the container.

Preparation for dosing

The tightening can be done without any

tools. Hold onto the union (red arrow) with

left hand and the bending (black arrow) with

the right hand. Now pull with right and left

hands in clockwise direction. You should be

able to pull it slightly. Be sure to check the

fittings on the tank too!

Page 9

Place a big container below the pump head. Press [Start].

Pump until the air is out of the liquid. Press the button [Fill/Pump] to change from

pump to ll.

When the machine has stopped dripping,

mount the cuto mechanism. Can be moun-

ted rst but not with very viscous liquids.

See page 16.

Choose the program that comes closest

to the amount you want to dose. Use the

button [Progr.].

910

Page 10

Press the buttons [+] and [-] to nd the

wanted program. Press [Enter] to choose the

program.

Put the container on a scale and press

[TARE] to reset the scale.

Place the container under the pump head.

Press [Start] or press the foot switch. Place the container onto the scale.

Calibration

Press [+] and [-] if you want to change the

dosing amount. Press [Enter] to save.

Page 11

Read the amount on the scale. Press [+] and/or [-] until the same number is

on the display. Press [Calib] to save.

If the dosing amount diers from the real

amount, it can be necessary to calibrate

more than once.

The machine is now calibrated and ready.

Loosen the valve on top of the pump head

to bring in some air. Only loosen it a little so

the liquid does not run out.

Warning: Always unplug the machine before

the pump case is dismantled.

Start the machine to get the liquid out of

the container and the hose.

Cleaning

Page 12

Remove the tting on top. It might be necessary to place it in a contai-

ner in case it drips.

Screw the black nuts o the pump head. Pull the pump head o by grapping onto

the sides and pull towards you.

Go to rinsing station. Remove the tting below (Nut for BS t-

ting).

910

11 12

13 14

Page 13

Remove the cuto mechanism. Rinse water through the pump head by tur-

ning the clutch. This makes it easier to open

the pump head.

Open the pump head. Remove the cog and the axis that is still in

the pump head. It can be necessary to rinse

with water to loosen it.

Remove the big, black O ring. Push slowly on the axis on the cover until

a hole appears between the axis and the

cover. Rinse here.

15 16

17 18

Page 14

The pump case is to be cleaned by washing

it in a dishwasher (normal program) or by

washing it by hand in warm water and

detergent.

Tip: Put some of the liquid or honey on the

O ring to seal the pump head better.

Reassemble the pump head. Remember to check that the clutch ts with

the machine. Otherwise you cannot place

the pump head right.

Page 15

Best

- Optimal speed

- Most accurate

- Possibility for more dripping

- for antidrip mounting see page 16

Possible konfigurations

Also possible

- Less accurate

- Needs another cutoff

- for antidrip mounting see page 16

If you are using solid pipework, install a piece of flexible hose between the container and

filling machine to avoid vibrations and unnecessary strain on the pump housing.

Page 16

Antidrip mounting

Silicone sealer

This newly invented rubber lock secures a fast and faultless

cutting of the stream also with very viscous fluids, which pre-

vents dripping.

The rubber lock is inserted as illustrated. The swelling of the

lock has to face upwards.

It is very important that the components are mounted in the

correct order.

Nozzles for other uses and fluids can be supplied.

Ask your dealer for advice or contact the manufacturer.

Rubber sealer with nozzle

Standard equipement (not included)

When the fluid container is lower than the pump use three

hole disc (d).

This works together with the silicone rubber as a non-return

valve to prevent the fluid from flowing back into the tank.

When assembling, make sure the slots in the silicone washer

are between and not in line with the holes in the three hole

washer.

Page 17

The Menu

With the aid of the [menu] button you can modify a number

af parameters which are not very frequently used. If you

push this button, “Parameters” will blink on the display. By

pushing the [+]/[-] button you can set up “LOG”, “LAN-

GUAGE” and “RESET” (see Action Chart).

Parameter

With this function you can set up various data for the filling

machine and its 10 programs.

As soon as you press [Enter], P(0-9) will occur on the dis-

play. The program number which has been used last time

blinks. If you want to switch to another program, use [+] or

[-].

indicates the duration of the break between two fillings.

When setting up TP you can select within a range of 0,0s

and 9,9s with steps of 0,1s.

In case you are using a foot switch when filling, you can set

up the TP in such way that you have enougt time to detach

the filled glas and to attach the next glas. You can let your

foot stay on the pedal. But as soon as you move it, you will

have to reactivate the pedal again.

When coupling the machine with a turntable, TP should be

reset to 0.

is the time before the the engine turns N impulses back to

avoid dripping.

TM is set to be 0,25 s. Normally, it is not necessary to

change this.

is the number of impulses, the motor turns back in order to

avoid dripping. N can be modified within a range of 0 to 100

impulses. The number for N is normally read directely when

pushing [antidrip].

Page 18

is the time between a pumping proces stops and the electro-

nics send a ready signal to ex. turntable.

TD can be modified within a range of 0 to 10 sec.

Unit

You can set up 3 different units. You have the choice between

g, oz and ml.

Speed

You can modify the speed of the motor and in that way the

pump capacity with the aid of the speed button. You can se-

lect a speed between 10% and 100%, modification is made in

steps of 5%. But normally you would set up the speed directly

with the button [speed] on the keyboard.

Calibration

The calibration of the filling is normally made by pushing the

button [calib]. The calibration results in a calibration factor

which can be seen here.

Swienty recommend that you do not change it here, but

instead changes it by using the button [calib].

These data are valide for one program. To switch to another

program, press [stop]. If you wish to quit the menu program,

press [stop] two times (see Action chart).

Page 19

LOG

[menu], Parameter, [+], LOG (blinks). Press [Enter] to enter the menu.

This MENU-option indicates how many kg, hours, units the machine has accomplished. The data can-

not be modified with the aid of this MENU-option.

Language

[menu], Parameter, [+], LOG, [+] Language (blinks). Press [Enter] to enter the menu. Choose your

language, then press [Enter] and [STOP].

You can select between five languages: English, german, french, spanish and danish. All information

on the display will be indicated in the language you have chosen.

RESET

With this option you can reset the data you modified one program at a time, to the default data provi-

ded by the manufacturer.

[menu], Parameter, [+] Log, [+] Language, [+], RESET (blinks), Press [Enter] to choose, Now P1 (or

another program) is blinking. If you press [Enter] again the chosen program is resetting and the original

data will be restored. To quit this option and get back to the menu press [stop] two times.

Page 20

Functional Diagram

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