Swienty DANA api MATIC User manual

Instruction manual
DANA api MATIC

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Table of contents
Read before use........................................................................................................................................................................5
Introduction DANA api MATIC 1000................................................................................................................................6
Introduction DANA api MATIC 2000+...............................................................................................................................7
Introduction DANA api MATIC 3000................................................................................................................................ 8
Startup.......................................................................................................................................................................................... 9
Overview keyboard...............................................................................................................................................................10
Display...................................................................................................................................................................................10
Filling.......................................................................................................................................................................................11
Antidrip..................................................................................................................................................................................11
Calibration............................................................................................................................................................................11
Motor’s speed regulation..............................................................................................................................................11
Pumping.................................................................................................................................................................................11
Preparation of the machine..............................................................................................................................................12
Height adjustment (DANA api MATIC 3000)..........................................................................................................13
 Preparationforlling.....................................................................................................................................................14
Calibration............................................................................................................................................................................15
Cleaning......................................................................................................................................................................................17
Cleaning with long storage..........................................................................................................................................20
Congurationoptions.........................................................................................................................................................22
Mounting the anti-drip.................................................................................................................................................23
 Rubberdiaphragmforllingnozzle.......................................................................................................................24
 Rubberdiaphragmwithnozzle.................................................................................................................................24
 Counterowvalve............................................................................................................................................................24
Connecting equipment.......................................................................................................................................................25
Menu............................................................................................................................................................................................26
Parameters .........................................................................................................................................................................26
Log...........................................................................................................................................................................................28
Language..............................................................................................................................................................................28
Reset.......................................................................................................................................................................................28
Function diagram..................................................................................................................................................................29
Factory setting values.........................................................................................................................................................33
Maintenance.............................................................................................................................................................................31
Mounting of new sealing...............................................................................................................................................31
Mounting of new shaft seal and ball bearing ....................................................................................................31
Expansion drawings.............................................................................................................................................................33
DANA api MATIC 1000.....................................................................................................................................................33
DANA api MATIC 2000+ og 3000 ................................................................................................................................34
FAQ - Typical errors..............................................................................................................................................................35
Air in the honey................................................................................................................................................................36
O-ring in the pump housing.......................................................................................................................................36
Conversion table ................................................................................................................................................................... 37
Fittings and accessories ...................................................................................................................................................38

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EMC 2004/108/EC
MD 2006/42/EF WEEE 2002/96/EF RoHS 2011/65/EC
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READ BEFORE USE
This manual is an original Swienty A/S manual for DANA api 1000, 2000+ and 3000. The goal of
thismanualistoensureacorrectuse,handlingandmaintenanceofthellingmachine.The
manual has to be kept in a place accessible for users and maintenance staff. It is the owner’s
responsibilitytomakesurethateveryonethatoperates,services,maintainsorrepairsthelling
machine has read the manual; or at least the part of the manual that is relevant for their work.
Furthermoreiseveryoneoperating,servicing,maintainingorrepairingthellingmachineobliged
to look for information in the manual themselves. PICTURES OF BOTH DANA api MATIC 1000,
2000+ AND 3000 ARE USED IN THIS MANUAL, SINCE MOST PROCEDURES ARE THE SAME FOR ALL
THREE MACHINES.
Before the machine is used, it is necessary to make sure that the machine is placed on a stable
surface, the wheels on the DANA api MATIC 3000 or the separately purchased stand are locked
andthellingmachineisplacedinawell-litareasotheoperationandcleaningcanbeconduc-
tedsafely.Thepowercord(230V)shouldbeplacedinawaythatitdoesnotposeatriphazard
during operation or cleaning (possibly hang up). THE MACHINE MUST ALWAYS BE USED UNDER
SUPERVISION.
The product falls under direktive 2002/96/EF on waste electrical and electronic equipment
(WEEE).
The product may not be disposed of together with unsorted household waste. Use your local
WEEE collection point to dispose of this product and make sure that all relevant regulations are
complied with.
• Neverusethellingmachinewithsubstanceswarmerthan50degreesCelcius,sinceitcan
lead to heavy wear of the pump housing unless you have purchased additional equipment
for warm substances.
• Never take off the pump housing without unplugging the machine, since it can lead to the
exposure of moving parts.
• Thepumpmayneverrunwithoutallingsubstanceforalongerperiodoftime(i.e.without
honey or similar substance), because this may cause it to get too hot and thus damage the
gears and/or shaft seals. .
• Clean the machine after use, see page 17.
• Never connect to power before all hoses
andttingsaremountedtothepump.
• The machine should only be opened by a
qualiedtechnician.
• The machine should only be used for
honey and similar substances. When in
doubt contact Swienty.
• Never try to transport the machine
without setting the height adjustment of
the DANA api MATIC 3000 or the
seperately purchased stand to its mini-
mum position or without removing the
funnel if you are using one. Otherwise
the machine might turn over.
This machine is in compliance with the
following directives:

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INTRODUCTION DANA api MATIC 1000
TheDANAapiMATIC1000isallingmachinewithagearpump.AstronglowvoltageDCmotor
drives the gear pump with the help of a helical gear box. The motor is controlled by compu-
ter-basedelectronics,whichalsoensuresaperfectanti-dripfunction.Thellingmachinehas20
llingprogramswithsettingsforweight,calibrationfactorandotherllingparameters.
The machine works precisely and is easy to program for different substances. As a pump, the
machine works both ways and can be set to different speeds.
All parts that come into contact with the substance are made from food grade plastic or stainless
steel and are easy to take apart and to clean.
TECHNICAL DATA
Machine type: computer-controlled
gear pump
Filling capacity: 10 g - ∞g(honey)
Weight unit: ml/g/oz
Precision: +/- 2g
Pump capacity: approx. 270 kg/hour
Programs: 20 + options to program
Power supply: 90-264VAC50/60Hz
Power consumption: 230W
Sound level: The sound pressure level
of the pump is less than
70 dB(A)
Weight: 10.5 kg
Dimensions: 33 x 31 x 18.5 cm
Connections: 1½” BS hose connection
on both sides of the
pump

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INTRODUCTION DANA api MATIC 2000+
TheDANAapiMATIC1000isallingmachinewithagearpump.AstronglowvoltageDCmotor
drives the gear pump with the help of a planetary gear. The motor is controlled by computer-ba-
sedelectronics,whichalsoensuresaperfectanti-dripfunction.Thellingmachinehas20lling
programswithsettingsforweight,calibrationfactorandotherllingparameters.
The machine works precisely and is easy to program for different substances. As a pump, the
machine works both ways and can be set to different speeds.
All parts that come into contact with the substance are made from food grade plastic or stainless
steel and are easy to take apart and to clean.
TECHNICAL DATA
Machine type: Computer-controlled
gear pump
Filling capacity: 10 g - ∞g(honey)
Weight unit: ml/g/oz
Precision: +/- 1g
Pump capacity: approx. 610 kg/hour
Programs: 20 + options to program
Power supply: 90-305VAC50/60Hz
Power consumption: 575W
Sound level: The sound pressure level
of the pump is less than
70 dB(A)
Weight: 17.5 kg
Dimensions: 51.5 x 31 x 18.5 cm
Connections: 2” BS hose connection on
both sides of the pump

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INTRODUCTION DANA api MATIC 3000
DANAapiMATIC3000isallingmachinewithagearpump.ApowerfulACmotoraswellasa
frequency converter drive the gear pump using a planetary gear. The motor is controlled by com-
puter-basedelectronics,whichalsoensuresaperfectanti-dripfunction.Thellingmachinehas
20llingprogramswithsettingsforweight,calibrationfactorandotherllingparameters.
The machine works precisely and is easy to program for different substances. As a pump, the
machine works both ways and can be set to different speeds.
All parts that come into contact with the substance are made from food grade plastic or stainless
steel and are easy to take apart and to clean.
TECHNICAL DATA
Machine type: computer-controlled
gear pump
Filling capacity: 10 g - ∞g(honey)
Weight unit: ml/g/oz
Precision: +/- 1g
Pump capacity: approx. 950 kg/hour
Programs: 20 + options to program
Power supply: 200-240VAC50/60Hz
Power consumption: 1500W
Sound level: The sound pressure level
of the pump is less than
70 dB(A)
Weight: 40 kg
Dimensions: 62 x 42 x 18 cm
Connections: 1½” BS hose connection
on both sides of the
pump (1½“ or 2“)