Syntec R41-LXC100-917Y User manual

R41-LXC100-917Y Product Manual
匯出日期：2023-08-25
修改日期：2023-05-19

联达产品/LEANTEC Products
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              R41-LXC100-917Y Product Manual
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About Manual
     Thank you for buying our movable trolley serial product.
The manual records the precautions of correct installation and use the solution.
Please read the manual and other related manuals carefully before install and use the
solution.
Preserve carefully after reading for future accessible.
Unauthorized copying or reproduction of part or all of the contents of this manual is
prohibited.
The contents of this manual are subject to change at any time without prior notice.
If you found any error or room for improvement, feel free to correct.
Except as expressly stated in this manual, nothing in this manual shall be construed as
any warranty or guarantee by the Company for personal loss, damage to property, or
specific fitness for purpose.
The Company shall not be liable for accidental or consequential injury arising out of the
use of this manual and the products described therein.
Content
The manual including：
The download and preservation of the product solution.
The product solution and robot use condition.
Produced for
This manual is oriented toward:
Installer

联达产品/LEANTEC Products
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              R41-LXC100-917Y Product Manual
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Operator
Technician
Warranty
The robot and its optional components are delivered after the company's strict quality
control, testing and inspection, and the performance is confirmed to meet the
company's standards.
Within the warranty period of the delivered products, the company will only repair the
faults that occurred during normal use for free. (Please consult a salesperson in your
area for the warranty period.)
However, the customer will be charged for repairs (even within the warranty period) if:
1. Damage or failure caused by improper use and improper use of the manual.
2. Failure caused by the customer's unauthorized disassembly. 
3. Damage caused by improper adjustment or unauthorized repair.
4. Damage caused by natural disasters such as earthquake and flood.
Warning
1.If the use of robots or related equipment exceeds the conditions of use and product
specifications described in this manual, the warranty will be invalid.
2. The Company shall not be liable for any fault or accident, or even personal injury or
death caused by the use of the products.
3. The Company cannot foresee all possible risks and consequences. Therefore, this
manual cannot warn the user of all possible risks.
1 Safety
1.1 About this chapter
1.2 Safety term
1.2.1 Safety Logo
1.2.2 Risk Reminder
1.2.3 Emergency Stop
1.2.4 Enabling Switch
1.3 Work Safety Guide
1.3.1 Overview
1.3.2 Self Safety
1.3.3 Operate the teach pendant
1.3.4 Recover from Emergency Stop
1.3.5 Safety Considerations for Manual/Auto Mode
2 Double-Layer Trolley Robot Product Overview
2.1 Product Highlights
2.2 Product Operation Description
2.2.1 Precautions before operation
2.2.2 Operation Description
2.2.3 Alarm Description
2.3 Plate Setting Screen Description
3 Communication
3.1 Communication Description
3.2 NETPLC communication

联达产品/LEANTEC Products
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3.2.1 Robot NETPLC setting
3.2.2 Machine NETPLC Setting
3.3 IO Communication Description
4 Technique Specification
4.1 Specification Parameter
4.2 Product Size Schematic Diagram
4.3 Output Flange
4.4 Electrical Box Specification
4.5 Auxiliary Equipment
5 Install
5.1 Environment Condition
5.2 Install On-Site
5.2.1 Delivery
5.2.2 Download
5.3 Electric Connection
5.3.1 Cable connection
5.3.2 User wiring double layer trolley robot product
5.3.3 IO connection way
5.4 Pipeline Package Solution
5.4.1 Solenoid valve and terminal block definition
5.4.2 Tube Package Solution Operation
5.5 Function Test
6 Maintenance & Preservation
6.1 Maintenance Safety
6.2 Maintenance Plan
6.2.1 Inspection Interval and Inspection Item
6.2.2 Repair Maintenance Tool Description
6.2.3 Change Battery
6.2.4 Mechanical arm change lubricate oil
6.3 Mechanical Arm Synchronous Belt Maintenance
6.4 Trolley Component Maintenance
6.4.1 Rodless railway cylinder maintenance
6.4.2 Trolley Robot Product Vulnerable List
7 Robot Zero Point
7.1 About Robot Mechanical Zero-point
7.2 Zero Point Calibration
7.3 Standard Steps

联达产品/LEANTEC Products
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1 1 Safety
1.1 1.1 About this chapter
Description
This chapter explains the content that must be observed in the safe use of the robot.
Please read this chapter and carefully before using the robot system.
The chapter introduce the safe regulation and procedure when using LEANTEC industrial
robot.
User introduction
Users can be divided into 3 types:
Operator：
Turn on or off the system power.
Enable or stop the program.
Recover system alarm status.
Programmer：
In addition to the operator’s work.
Teach new robot program.
Technician：
In addition to the programmer’s work.
Repair and maintain the robot system.
Programmer and technician are required to take professional training from the
original manufacturer.
1.2 1.2 Safety term
1.2.1 1.2.1 Safety Logo
About safety logo
When operating the robot in accordance with the contents of this manual, different degrees of
danger may be encountered. Therefore, near the operation instructions that may cause
danger, there will be a special safety mark prompt box to remind users to pay attention to
precautions. The contents of the prompt box include:
An icon representing the safety level and corresponding name, such as warning,
danger, prompt, etc.
A simple description of what could happen if the operator did not eliminate the
hazard.
Instructions on how to eliminate hazards.
Safety level

联达产品/LEANTEC Products
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Logo Name Description
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Danger The contents marked with this symbol will cause serious or even fatal injury to
personnel and will/may cause serious damage to the robot if not operated in
accordance with the regulations.
Operations associated with such hazards include access to high-voltage
devices in the control cabinet, entering the robot's work area while it is in
operation, etc.
Warning Remind that the operation may cause safety risk to operator, causing serious
even fatal injury.
Electric
shock
Remind the current operation may be a risk of electric shock to personnel,
resulting in serious or even fatal injury.
Caution The machine with the logo may cause human injury and machine damage
without regular operation.
Anti-static
(ESD)
The current operation involves parts that are sensitive to static electricity and
that failure to follow the specifications may result in damage during the
period.
Reminder Used to suggest important information or prerequisites.
Warning
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The robot may execute unexpected and unreasonable motion in operating. in addition, the robot will carry
a huge energy in the motion. When a collision occurs, it may cause serious injury and damage to personnel
and equipment in its working range.
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All robot in motion can be fatal

联达产品/LEANTEC Products
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1.2.2 1.2.2 Risk Reminder
Elimination of danger
Nu
mb
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Operation Reference
1 Check all emergency stop devices
have been properly configured and
installed before starting to operate
the robot.
Emergency stop equipment
includes a safety gate, safety
grating, safety light blanket, etc.
2 Ensure the personnel in robot work
area hold teach pendant in robot
programming.
To avoid the personnel operates
the robot from the outside without
notice someone is inside the robot
work area.
3 Ensure there is no personnel in robot
work area before start operating
robot program.
4 Stop the robot when replacing the
finished product or workpiece.
The robot has to reach the safety
height in order to switch the tray.
Robot logo description
Logo Name Description
Collision hazard
sign
Keep a safe distance when the
robotic arm is in operation to
avoid a collision.

联达产品/LEANTEC Products
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Logo Name Description
Specification label Label the specifications of the
robotic arm and manufacture
dates.
Grounding sign The robotic arm must be
connected to the ground to
prevent electrical shock.
Electrical shock
hazard sign
The robotic arm might have
potential electrical shock risks.
Operate carefully
sign
Be careful when operating the
robotic arm, and predict the
movement of the robotic arm.
1.2.3 1.2.3 Emergency Stop
Definition of emergency stop
Emergency stop is the highest priority function in the robot system. Press the emergency
stop button would trigger emergency stop. All robot controlling function would stop and
all joints would decelerate to zero. The motor power of each joint will be cut off and
contracting brake. The controlling system would switch to emergency stop status until
the manual reset. 
The system would recover to normal status with manual reset. Release the emergency
stop button and press the servo ready button on the teach pendant.

联达产品/LEANTEC Products
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Emergency stop button
By default, the robot system is equipped with two emergency stop buttons that trigger
an emergency stop when pressed. One is mounted on the control cabinet and the other
is mounted on the teach pendant.
In addition, your system integrator may install additional emergency stop buttons
during the robot deployment process. Please contact your system integrator or consult
the robot workstation documentation for more information.
1.2.4 1.2.4 Enabling Switch
Description
The emergency stop is used only to stop the robot immediately in case of a hazardous situation. The
emergency stop should not be stopped as a normal procedure. Otherwise, it will cause extra and
unnecessary wear to the brake system and transmission system of the robot, and reduce the service life of
the robot.

联达产品/LEANTEC Products
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The enabling switch is a switch withtwo presses and three positions, which only works if
the enable switch been pressed and kept in the middle position.If the switch is released
or fully pressed, the robot movement will be stopped. It needs to be pressed together
with other keys to prevent mistouch.
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Enabling switch is installed on the back of teach pendant. Only press the switch and
preserve at the medium status could jog or operate. Loose or fully press would be
invalid. In order to use the pendant safely, the following requirements must be observed
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Ensure the switch can work properly in any time.
In the programming or tuning, release the switch when robot movement is not
required.
Warning
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