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Syntec LA2000-8 User manual

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LA2000-8 Product Manual
匯出日期:2023-11-04
修改日期:2023-09-04
联达产品/LEANTEC Products
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联达产品/LEANTEC Products
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About this user manual
Thank you for buying our robot products.
This manual contains instructions for the proper installation and use of robots.
Please read this manual and other relevant manuals carefully before installing and using the
robot system. After reading this manual, please keep it within easy access for future reference.
Unauthorized copying or reprinting of part or all of this manual is prohibited.
The contents of this manual may change from time to time without prior notice.
If you find the contents of this manual incorrect or needed to be improved or be
supplemented, please feel free to contact us.
Except as expressly stated in this manual, nothing in this manual shall be construed as any
warranty or warranty by the Company with respect to personal loss, property damage or
specific fitness for purpose.
The Company is not responsible for any accident or indirect injury caused by the use of this
manual and the products described in it.
Manual content
This manual contains the following instructions:
Installation of robots
The use of robots
Maintenance of robots
Reading object
This manual is oriented toward:
Installers
Maintenance personnel
Warranty
The robot and its optional components are delivered after the company's strict quality
control, testing and inspection, and the performance is confirmed to meet the company's
standards.
Within the warranty period of the delivered products, the company will only repair the faults
that occurred during normal use for free. (Please consult a salesperson in your area for the
warranty period.)
However, the customer will be charged for repairs (even within the warranty period) if:
1.Damage or failure caused by improper use and improper use of the manual.
2. Failure caused by the customer's unauthorized disassembly.
3. Damage caused by improper adjustment or unauthorized repair.
4. Damage caused by natural disasters such as earthquakes and floods.
联达产品/LEANTEC Products
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              LA2000-8 Product Manual
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Warning
1.If the use of robots or related equipment exceeds the conditions of use and product
specifications described in this manual, the warranty will be invalid.
2. The Company shall not be liable for any fault or accident, or even personal injury or death
caused by the use of the products.
3. The Company cannot foresee all possible risks and consequences. Therefore, this manual
cannot warn the user of all possible risks.
Inquiry
For the repair/inspection/adjustment of the robot, please contact our after-sales department.
If no after-sales department is recorded, please contact your local distributor.
To save your time, please prepare the following items before contacting:
- Controller name/serial number
- Robot name/serial number
- Software name/version
- Problems with the system
联达产品/LEANTEC Products
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              LA2000-8 Product Manual
Contents–5
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1 Contents
Contents
Safety
About this Chapter
Safety Terms
Safety Identity
Risk
Safety characteristics
What is Emergency Stop
Enabling Device
Work Safety Guide
Description
Self Safety
Operate the teach pendant
Recovery From Emergency Stop
Safety Considerations For Manual Mode
Safety Considerations For Automatic Mode
Handling When Emergency
Product Overview
Overview of Robot System
Load capacity
Function and purpose
Basic principles and main technologies applied
Overview of Robot Structure
Technical parameters
Specifications
The workspace
Output flange
Load capacity
Electronic Control Box Specification
The installation
Environmental Conditions
On-site installation
Handling
Base
Installation
Mechanical Interface
Electrical connections
Wiring connection
Grounding Instructions
User Wiring
IO Wiring Definition
Function Test
Check before Power-on
Power-on abnormality check
Check the Mastering position, each axis direction, and soft limit of the robot
Test procedure of Automatic Mode
Maintenance
About safety during maintenance
Troubleshooting
Maintenance plan
联达产品/LEANTEC Products
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              LA2000-8 Product Manual
Contents–6
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Check interval
Maintenance Cycle
Repair and Maintenance Tools Instructions
Replace Battery
Replace Lubricant Oil
The maintenance of synchronous belt
4th axis synchronous belt maintenance
5th axis synchronous belt maintenance
6th axis synchronous belt maintenance
Zero Point
About mechanical home
Zero point calibration
Calibration steps
联达产品/LEANTEC Products
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              LA2000-8 Product Manual
Safety–7
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2 Safety
2.1 About this Chapter
Instruction
This chapter explains the content that must be observed in the safe use of the robot. Please
read this chapter and carefully before using the robot system.
This chapter introduces the safety principles and procedures to be considered when using
LEANTEC robots.
User Introduction
Users can be divided into 3 types :
Operators :
Turn on or off the system power
Start or stop the program
Restore system alarm state
Programmers :
In addition to the operator’s work
Teach new robot programs
Technicians :
In addition to the programmer’s work
Repair and maintain the robot system
Both programmers and technicians are required to take professional training from the
original factory.
2.2 Safety Terms
2.2.1 Safety Identity
About safety identity
When operating the robot in accordance with the contents of this manual, different degrees of
danger may be encountered. Therefore, near the operation instructions that may cause
danger, there will be a special safety mark prompt box to remind users to pay attention to
precautions. The contents of the prompt box include:
An icon representing the safety level and corresponding name, such as warning,
danger, prompt, etc.
A simple description of what could happen if the operator did not eliminate the hazard
Instructions on how to eliminate hazards
Safety level
联达产品/LEANTEC Products
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Safety–8
Icon Na
me
Description
Dan
ger
If the content with this logo is not operated in accordance with the
regulations, it will cause serious or even fatal to the personnel Life
damage, and will/may cause serious damage to the robot. Operations
associated with such hazards include contact with high voltage
components in the control cabinet and movement during robot operation
into its work area, etc.
War
ning
It is suggested that the current operation may have the risk of accidents,
causing serious or even fatal injuries.
Elec
tric
Sho
ck
It is suggested that the current operation may have the risk of
electrocution, causing serious or even fatal injuries.
Cau
tion
Content bearing this logo, if not operated in accordance with the
regulations, may result in personal injury and damage to the machine
itself.
Anti
-
stati
c
(ES
D)
It is suggested that the parts involved in the current operation are sensitive
to static electricity and may be damaged during the operation if they are
not operated according to the specification.
Re
min
der
Used to suggest important information or prerequisites.
2.2.2
Risk
Introduction
Icon Name Description
Pinch When operators and maintenance personnel
enter the robot's movement range during
commissioning, maintenance, overhaul and
tool clamping, they may cause damage.
联达产品/LEANTEC Products
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Icon Name Description
Clamp hand There is a risk of a pinch when the maintenance
personnel approaches the belt drive during a
maintenance operation.
Collision When operators and maintenance personnel
enter the movement range of the robot during
commissioning, maintenance, overhaul and
tool clamping, collision or serious injury may
occur.
Friction When the operator and maintenance
personnelenter the movement range of the
robot during commissioning, maintenance,
overhaul and tool clamping, there may be
abrasions
Parts fly out Operators and maintenance personnel enter
the movement range of the robot during
commissioning, maintenance, overhaul and
tool clamping, and the tool or workpiece may
fly out due to lax clamping, which may cause
serious damage.
Fire Fire may occur in the event of a short circuit or
wirings and devices catching on fire which may
cause serious injury.
High temperature When maintenance personnel contacts the
high-temperature surface of the robot during
equipment overhaul and maintenance, it may
cause burns.
Warning, any robot in motion can be fatal!
When a robot is running, it may perform undesirable or even unreasonable movements. In
addition, the robot will carry a huge amount of energy when moving, and when a collision
occurs, it will cause serious injury/damage to the personnel and equipment in its working
range
Elimination of danger
联达产品/LEANTEC Products
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              LA2000-8 Product Manual
Safety–10
Operate Reference information
1 Make sure all emergency stop
equipment is properly configured
and installed before starting the
robot.
Emergency stop equipment includes a safety
gate, safety grating, safety light blanket, etc.
2 In the process of robot
programming, it is necessary to
ensure that the teach pendant is
held by the person entering the
working area of the robot.
Avoid the danger of operating the robot with
the teachpendant when the personnel
outside the work area do not observe the
personnel inside the work area.
3 Before starting to run the robot
program, make sure that there are
no other personnelin the robot's
work area.
Robot icon description
Icon Name Description
Collision hazard
sign
Keep a safe
distance when the
robotic arm is in
operation to avoid
a collision.
Specification
label
Label the
specifications of
the robotic arm
and manufacture
dates.