System air Topvex TR 09 Series User manual

Document in original language | 208767 · A006
Topvex SoftCooler TR09-15
Access control system
Installation instructions GB

208767 | A006

208767 | A006
Contents
1 Declaration of Conformity .................................1
2 Warnings.......................................................2
3 Refrigerant Control/Reporting ............................2
4 Product information .........................................2
4.1 General................................................2
4.2 Technical data .......................................3
4.3 Components .........................................4
4.4 Electrical cabinet ....................................5
5 Transport and storage ......................................6
6 Installation.....................................................6
6.1 Unpacking ............................................6
6.2 Where/how to install ..............................6
6.3 Installing the unit....................................7
6.4 Dividing the Topvex TR air handling
unit.....................................................9
6.5 Duct connections.................................. 11
6.6 Condensation and Heat Insulation ............ 11
6.7 Condensation drain............................... 12
6.8 Electrical connection ............................. 12
7 Function Description ...................................... 14
7.1 General.............................................. 15
7.2 Cool recovering.................................... 15
7.3 Power control ..................................... 15
7.4 Power limitation .................................. 15
7.5 By-pass function (option)....................... 15
8 Commissioning protocol.................................. 16
8.1 General.............................................. 16
8.2 Installation control................................ 16
8.3 Preparing the control unit....................... 16
8.4 Before first compressor start................... 17
8.5 Control cooling operation ....................... 17

Declaration of Conformity | 1
1 Declaration of Conformity
Manufacturer
Systemair Sverige AB
Industrivägen 3
SE-739 30 Skinnskatteberg SWEDEN
Office: [phone]
www.systemair.com
hereby confirms that the following products:
Cooling unit
Topvex SoftCooler TR09
Topvex SoftCooler TR12
Topvex SoftCooler TR15
(The declaration applies only to product in the condition it
was delivered in and installed in the facility in accordance
with the included installation instructions. The insurance
does not cover components that are added or actions
carried out subsequently on the product).
Comply with all applicable requirements in the following
directives and regulations
Machinery Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
Pressure Equipment Directive (PED) 2014/68/EU
Ecodesign Directive 2009/125/EC
327/2011 Requirements for fans
1253/2014 Requirements for ventilation units
The following harmonized standards are applied in ap-
plicable parts:
EN ISO 12100
Safety of machinery - General principles for design - Risk
assessment and risk reduction.
EN 13857
Safety of machinery – Safety distances to prevent hazard
zones being reached by upper or lower limbs.
EN 60204-1
Safety of machinery – Electrical equipment of machines –
Part 1: General requirements.
EN 60335-1
Household and similar electrical appliances – Safety Part
1: General requirements.
EN 60335-2-40
Safety of household and similar electrical appliances -
Part 2-40: Particular requirements for electrical heat
pumps, air-conditioners and dehumidifiers.
EN 50106
Safety of household and similar electrical appliances –
Particular rules for routine tests referring to appliances
under the scope of EN 60 335-1.
EN 13053
Ventilation for buildings – Air handling units – Rating and
performance for units, components and sections.
EN 60529
Degrees of protection provided by enclosures (IP Code).
EN 62233
Measurement methods for electromagnetic fields of
household appliances and similar apparatus with regard
to human exposure.
EN 61000-6-2
Electromagnetic compatibility (EMC) – Part 6-2: Generic
standards – Immunity for industrial environments.
EN 61000-6-3
Electromagnetic compatibility (EMC) – Part 6-3: Generic
standards – Emission standards for residential, commer-
cial and light-industrial environments.
EN 378-2:2016
Refrigerating systems and heat pumps – Safety and envi-
ronmental requirements – Part 2: Design, construction,
testing, marking and documentation.
The complete technical documentation is available.
Skinnskatteberg, 27-01-2020
Sofia Rask
Managing Director
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2|Warnings
2 Warnings
The following admonitions will be presented in the different sections of the document.
Danger
• Make sure that the Mains supply to the unit is disconnected before performing any maintenance or
electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local rules
and regulations.
• Operation in the refrigerant circuit and handling refrigerants must be performed by certified personnel.
Warning
• The door handles are only intended to be used during the installation. These must be removed before the
unit is put into operation to ensure the required level of safety for the unit.
• The unit is heavy. Be careful during transport and mounting. Risk of injury through pinching. Use
protective clothing.
• Beware of sharp edges during mounting and maintenance. Make sure that a proper lifting device is used.
Use protective clothing.
• Skin contact with the refrigerant must be avoided. Use protective equipment such as protective goggles,
gloves and suitable clothing’s. Good ventilation must be arranged.
• If freezing injury a doctor must be seen.
• If skin contact the exposed part of the body must be carefully washed.
• If eye contact use eye wash or lukewarm water and wash for 20 minutes, visit a doctor.
• The units electrical connection to the mains supply must be preceded by an all pole circuit breaker with a
minimum 3 mm gap.
Caution
• If the unit is installed in a cold place make sure that all joints are covered with insulation, and tape well
• Duct connections/duct ends should be covered during storage and installation
• Do not connect tumble dryers to the ventilation system
3 Refrigerant Control/Reporting
Topvex SoftCooler TR comes pre-filled with refrigerants and belongs to the group "Piece units containing more than
3kg refrigerants per circuit". Before commissioning shall always a control report in respect of the installation be estab-
lished by a cooling certified person. Leakage control with record keeping shall be done once per year. The installation of
the Topvex SoftCooler TR is only duty to report if the property/enterprise where the installation occurs, all together
after installation, has a total amount of refrigerants of 10 kg or more ("small Piece units" with refrigerants less than 3
kg, e.g. normal refrigerators/freezers does not includes). Reporting shall in occurring cases be done to major inspection
authority (normally the municipal environmental office).
Different regulations can be valid in different countries. Check with your local government.
4 Product information
4.1 General
This installation manual concerns Topvex SoftCooler TR09-15 manufactured by Systemair AB. Topvex SoftCooler TR09-
15 include the following model options:
•Model: TR09, TR12, TR15.
•Right or left models: R (Right) L(Left). The side of the supply air outlet when viewed from the access side.
This manual consists of basic information and recommendations concerning the design, installation, start-up and opera-
tion, to ensure a proper fail-free operation of the unit.
The key to proper and safe operating of the unit is to read this manual thoroughly, use the unit according to given
guidelines and follow all safety requirements.
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Product information | 3
This instruction is a complement to “Topvex SR 09,11, TR 09-15 Installation instruction” (separate document) and
should also be read prior to installation.
4.2 Technical data
4.2.1 Dimensions and weights Topvex SoftCooler TR09-TR15
Fig. 1 Dimensions (mm) TR09-TR15 (Drawn as left hand unit)
Model AA B C D E F G I JK L
TR09 2630 1630 1120 810 895 104 129 129 105 210 700
TR12 2770 1740 1230 930 965 76 104 104 105 215 800
TR15 2820 1980 1470 1180 965 76 104 104 105 236 1000
Model M N O P QR S Weight, kg Total Weight, kg1
TR09 300 190 1030 870 840 550 120 260 765
TR12 350 185 1140 940 840 500 135 290 870
TR15 350 185 1380 940 890 550 135 345 1055
1Incl. air handling parts
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4| Product information
4.2.2 Electrical data
Model Voltage Current (A) Power (W) Fuse, slow Quantity of R410A, kg
Topvex SoftCooler TR09 400V 3N~, 50Hz 12 6090 16 4
Topvex SoftCooler TR12 400V 3N~, 50Hz 15 9230 20 4,4
Topvex SoftCooler TR15 400V 3N~, 50Hz 15 9230 20 5,5
4.3 Components
Fig. 2 Connections and basic components in left hand connected units
Position Description
1 Compressor
2Condenser coil
3Evaporator coil
4Filter drier with sight glass
5Expansion valve
6Drip-tray with drain
7Water seal
8Cable grommet for external cabling
9El. cabinet with frequency converter
10 Exhaust air duct connection
11 Pressure/hot gas switches
12 Measuring points refrigerant system high/low
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Product information | 5
4.4 Electrical cabinet
1
2
3
4
5
6
7
8
Fig. 3 Electrical cabinet
Position Description
1. Terminal block, mains supply
2. Circuit breaker (MCB) oil heaters
3. Relays
4. Terminal block, internal/external connections
5. Frequency converter with display
6. DC Choke
7. Transformer 24 V
8. Display
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6| Transport and storage
5 Transport and storage
The Topvex SoftCooler should be stored and transported in such a way that it is protected against physical damage that
can harm panels, handles etc. It should be covered so that dust, rain and snow cannot enter and damage the unit and
its components. The appliance is delivered in one piece containing all necessary components, wrapped in plastic on a
pallet for easy transportation.
When transporting the Topvex SoftCooler use a forklift, but once installed on the floor avoid transfer, the feet can dam-
aged due to lateral loading.
Warning
• The unit is heavy. Be careful during transport and mounting. Risk of injury through pinching. Use
protective clothing.
• Be careful so the unit doesn't tip over.
6 Installation
6.1 Unpacking
Verify that all ordered equipment are delivered before starting the installation. Any discrepancies from the ordered
equipment must be reported to the supplier of Systemair products.
6.2 Where/how to install
Topvex SoftCooler are meant for indoor installation. Place the unit on a horizontal flat surface. It’s important that the
unit is completely levelled before it is put into operation.
The electronic components should not be exposed to lower temperature than 0° C and higher than +50° C.
The following max. temperatures applies for an interference-free operation of the Topvex SoftCooler:
• Outside air max. +33 °C
• Extract air max. +28 °C.
• Ambient temperature max. +28 °C.
When choosing the location it should be kept in mind that the unit requires maintenance regularly and that the inspec-
tion doors should be easily accessible. Leave free space for opening the doors and for taking out the main components
(figure 1). General maintenance includes among other things inspection and cleaning of the drip tray and flange coils.
A floor drain must be available in the room so that the condensation water can be drained off (chapter 6.7)
Avoid placing the appliance against a wall, as low frequency noise can cause vibrations in the wall even if the fan
noise-level is acceptable. If this is not possible it is recommended to carefully insulate the wall.
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