System air Topvex SR 09, Topvex SR 11, Topvex TR 09 User manual

TopvexSR09,11,TR09-15
CompactAirHandlingUnit
Installationinstructions
Documentinoriginallanguage207577-EN_GB
04-04-2013A003

Contents
1DeclarationofConformity...........................................................................................................1
2Warnings...................................................................................................................................2
3Productinformation....................................................................................................................2
3.1General...........................................................................................................................2
3.2Technicaldata..................................................................................................................3
3.2.1DimensionsandweightsTopvexSR09,11...............................................................3
3.2.2DimensionsandweightTopvexTR09-15.................................................................4
3.2.3ElectricaldataTopvexSR09,11,TopvexTR09-15...................................................5
3.3TransportandStorage......................................................................................................5
4Installation.................................................................................................................................5
4.1Unpacking........................................................................................................................5
4.2Where/howtoinstall.........................................................................................................6
4.3DevidingtheTopvexairhandlingunits...............................................................................6
4.3.1HowtosplittheTopvexSRunit................................................................................6
4.3.2HowtosplittheTopvexTRunit................................................................................7
4.4Installingtheunit..............................................................................................................7
4.4.1Installationprocedure..............................................................................................8
4.5Supplyairsensor(TopvexSR09,11)................................................................................10
4.6InstallationofVAVmodels.................................................................................................11
4.7Connections.....................................................................................................................12
4.7.1Ducting..................................................................................................................12
4.7.2ElectricConnections...............................................................................................14
4.8InstallingtheControlPanel...............................................................................................19
4.8.1Dimensions............................................................................................................19
4.8.2Generalinformation.................................................................................................19
4.8.3Installation..............................................................................................................19
4.9AdditionalEquipment........................................................................................................20

1DeclarationofConformity
Manufacturer
SystemairAB
Industrivägen3
SE-73930SkinnskattebergSWEDEN
Ofce:[phone]Fax:[phone]
www.systemair.com
herebyconrmsthatthefollowingproducts:
Airhandlingunits
TopvexSR09ELTopvexSR09TopvexSR09HWL/HWH
TopvexSR11ELTopvexSR11TopvexSR11HWL/HWH
TopvexTR09ELT opvexTR09TopvexTR09HWL/HWH
TopvexTR12ELT opvexTR12TopvexTR12HWL/HWH
TopvexTR15ELT opvexTR15TopvexTR15HWL/HWH
(Thedeclarationappliesonlytoproductintheconditionitwasdeliveredinandinstalledinthefacilityinaccordance
withtheincludedinstallationinstructions.Theinsurancedoesnotcovercomponentsthatareaddedoractions
carriedoutsubsequentlyontheproduct)
Complywithallapplicablerequirementsinthefollowingdirectives
•MachineryDirective2006/42/EC
•LowVoltageDirective2006/95/EC
•EMCDirective2004/108/EC
•RoHS2Directive2011/65/EC
Thefollowingharmonizedstandardsareappliedinapplicableparts:
ENISO12100-1Safetyofmachinery–Basicconcepts,generalprinciplesfordesign–Part1:Basic
terminology,methodology
ENISO12100-2Safetyofmachinery–Basicconcepts,generalprinciplesfordesign–Part2:
Technicalprinciples
ENISO14121-1:2007Safetyofmachinery–Riskassessment–Part1:Principles
EN13857Safetyofmachinery–Safetydistancestopreventhazardzonesbeingreached
byupperorlowerlimbs
EN60335-1Householdandsimilarelectricalappliances–SafetyPart1:Generalrequirements
EN60335-2-40Safetyofhouseholdandsimilarelectricalappliances-Part2-40:Particular
requirementsforelectricalheatpumps,air-conditionersanddehumidiers
EN50106Safetyofhouseholdandsimilarappliances–Particularrulesforroutinetests
referringtoappliancesunderthescopeofEN60335-1andEN60967
EN60529Degreesofprotectionprovidedbyenclosures(IPCode)
EN61000-6-2Electromagneticcompatibility(EMC)–Part6-2:Genericstandards–Immunityfor
industrialenvironments
EN61000-6-3Electromagneticcompatibility(EMC)–Part6-3:Genericstandards–Emission
standardsforresidential,commercialandlight-industrialenvironments
Thecompletetechnicaldocumentationisavailable.
Skinnskatteberg,15-11-2012
MatsSándor
TechnicalDirector
TopvexSR09,11,TR09-15Installationinstructions
2075771SystemairAB

2Warnings
Thefollowingadmonitionswillbepresentedinthedifferentsectionsofthedocument.
Danger
•MakesurethattheMainssupplytotheunitisdisconnectedbeforeperforminganymaintenanceor
electricalwork!
•Allelectricalconnectionsmustbecarriedoutbyanauthorizedinstallerandinaccordancewith
localrulesandregulations.
Warning
•AlthoughtheMainssupplytotheunithasbeendisconnectedthereisstillriskforinjuryduetorotating
partsthathavenotcometoacompletestandstill.
•Bewareofsharpedgesduringmaintenance.Useprotectiveclothing.
•Thedoorhandlesareonlyintendedtobeusedduringtheinstallation.Thesemustberemovedbefore
theunitisputintooperationtoensuretherequiredlevelofsafetyfortheunit.
Theunitmustbeductconnectedorinsomeotherwayprovidedwithprotectionsothatitisnot
possibletocomeincontactwiththefansthroughtheductconnections
•Thisproductisnotintendedtobeusedbychildrenorpeoplewithreducedphysicalormentalability
orlackofexperienceandknowledge,ifnoinstructionconcerningtheusehasbeengivenbythe
personresponsiblefortheirsafetyorthatthispersonissupervisingtheoperation.Childrenshouldbe
supervisedsothattheycannotplaywiththeproduct.
Caution
•Ductconnections/ductendsshouldbecoveredduringstorageandinstallation
•Donotconnecttumbledryerstotheventilationsystem
3Productinformation
3.1General
ThisinstallationmanualconcernsairhandlingunittypeT opvexSR09,11andTopvexTR09-15
manufacturedbySystemairAB.Theunitsincludethefollowingmodeloptions:
•Model:SR09,SR11,TR09,TR12,TR15
•Heatingcoil:EL(Electric),HWL(Watercoil,lowpower),HWH(Watercoil,highpower)orNone.
•Rightorleftmodels:R(Right)L(Left).Thesidewherethesupplyairislocatedwhenviewedfrom
theaccessside.
•Airowcontrol:CAV(ConstantAirVolume),VAV(VariableAirVolume=Constantductpressure
control)
Waterheatingbatterycanbeorderedasanaccessorytounitswithoutre-heater.
Thismanualconsistsofbasicinformationandrecommendationsconcerningthedesign,installation,
start-upandoperation,toensureaproperfail-freeoperationoftheunit.
Thekeytoproperandsafeoperatingoftheunitistoreadthismanualthoroughly,usetheunitaccordingto
givenguidelinesandfollowallsafetyrequirements.
TopvexSR09,11,TR09-15Installationinstructions
2075772SystemairAB

3.2Technicaldata
3.2.1DimensionsandweightsTopvexSR09,11
810
A
BF
A
DCECD
G
29 890 890 29
KL
M
15R (½")
Fig.1Dimensions(mm)
ModelABCDEF
SR091120600400108104260
SR111230800400135165215
ModelGKLMWeight,kg
SR09915434195145320
SR111025487195145365
TopvexSR09,11,TR09-15Installationinstructions
2075773SystemairAB

3.2.2DimensionsandweightTopvexTR09-15
Fig.2Dimensions(mm)
ModelABCDEFGHI
TR09179016301120810895104129123129
TR1219301740123093096576104141104
TR15193019801470118096576104141104
ModelJKLMNOPWeight,kg
TR091052107003001651030870505
TR121052158003501851140940580
TR1510523610003501851380940710
TopvexSR09,11,TR09-15Installationinstructions
2075774SystemairAB

3.2.3ElectricaldataTopvexSR09,11,TopvexTR09-15
ModelFans(Wtot)
400V3N~
Fans(Wtot.)
230V3~
ElHeating
battery(kW
tot.)
Fuse(mains)
(A)for400V
3N~
Fuse(mains)
(A)for230V
3~
SR09EL37543754123x353x50
SR09(None,
HWL/HWH)
37543754–3x103x16
SR11EL61306130153x353x63
SR11(None,
HWL/HWH)
61306130–3x163x20
ModelFans(Wtot)
400V3N~
Fans(Wtot.)
230V3~
ElHeating
battery(kW
tot.)
Fuse(mains)
(A)for400V
3N~
Fuse(mains)
(A)for230V
3~
TR09EL3780378093x253x40
TR09(None,
HWL/HWH)
37803780–3x103x10
TR12EL35743574123x353x50
TR12(None,
HWL/HWH)
35743574–3x103x16
TR15EL67606760153x353x63
TR15(None,
HWL/HWH)
67606760–3x163x20
3.3TransportandStorage
TheTopvexSR/TRshouldbestoredandtransportedinsuchawaythatitisprotectedagainstphysical
damagethatcanharmpanels,handles,displayetc.Itshouldbecoveredsothatdust,rainandsnow
cannotenteranddamagetheunitanditscomponents.Theapplianceisdeliveredinonepiececontaining
allnecessarycomponents,wrappedinplasticonapalletforeasytransportation.
WhentransportingtheT opvexSR/TRunitsuseaforkliftplacedonthegableoftheunit.
Warning
Theunitisheavy.Becarefulduringtransportandmounting.Riskofinjurythroughpinching.Use
protectiveclothing.
4Installation
4.1Unpacking
Verifythatallorderedequipmentaredeliveredbeforestartingtheinstallation.Anydiscrepanciesfromthe
orderedequipmentmustbereportedtothesupplierofSystemairproducts.
TopvexSR09,11,TR09-15Installationinstructions
2075775SystemairAB

4.2Where/howtoinstall
TopvexSR/TRaremeantforindoorinstallation.T opvexSR09,11canbeinstalledoutsideifweather
protected.Placetheunitonahorizontalatsurface.It’simportantthattheunitiscompletelylevelled
beforeitisputintooperation.
Placetheunitpreferablyinaseparateroom(e.g.storage,laundryroom,atticorsimilar).Theelectronic
componentsshouldnotbeexposedtolowertemperaturethan0°Candhigherthan+50°C.
Iftheunitisinstalledinacoldplaceitisimportantthattheunitisnotshut-offbythemainswitch.Aslong
asthemainvoltageisontheelectricalcabinetwillbekeptwarmalsoincoldclimates.Althoughtheunitis
turnedoffbythecontrolsystemthecurrentison.
Whenchoosingthelocationitshouldbekeptinmindthattheunitrequiresmaintenanceregularlyandthat
theinspectiondoorsshouldbeeasilyaccessible.Leavefreespaceforopeningthedoorsandfortaking
outthemaincomponents(gure1andgure2).
Avoidplacingtheapplianceagainstawall,aslowfrequencynoisecancausevibrationsinthewallevenif
thefannoise-levelisacceptable.Ifthisisnotpossibleitisrecommendedtocarefullyinsulatethewall.
Theoutdoorairintakeofthebuildingshouldifpossiblebeputinthenorthernoreasternsideofthebuilding
andawayfromotherexhaustoutletslikekitchenfanoutcastsorlaundryroomoutlets.
4.3DevidingtheTopvexairhandlingunits
OndeliverythetwohalvesoftheT opvexappliancearemountedtogether.Ifnecessarytheycanbe
devidedforeasytransporttothesiteofinstallationgure3andgure4.
4.3.1HowtosplittheTopvexSRunit
Removetheheatexchanger,supplyairfanandtheextractairlter
A.Loosenthecableconnectorsinthewall
B.Thetwohalvesoftheapplicationarejoinedusing4M10screws,oneineachcorner
C.Itispossibledismountthegablesbyremoving6MRXM6screwswithTH2bitstool
Reassembleinthereverseorder.
Fig.3Lefthandversion
TopvexSR09,11,TR09-15Installationinstructions
2075776SystemairAB

Note:
Whenreassemblingthepiecesmakesuretheyareconnectedcorrectly–seecablemarkingsonthe
sideofthecables.
4.3.2HowtosplittheTopvexTRunit
Removetheheatexchanger,extractfanandtheextractairlter
A.Removetheplate
B.Loosethecableconnectors
C.Removethe7M10screwsthatjointhetwohalvesoftheappliance
A
Fig.4Lefthandversion
4.4Installingtheunit
Theunitmustbeinstalledinthefollowingposition(gure5andgure6).
TopvexSR09,11,TR09-15Installationinstructions
2075777SystemairAB

Fig.5Installationposition(lefthandunit)
Fig.6Installationposition(righthand)
Table1:Symboldescription
SymbolDescription
Supplyair
Exhaustair
Outdoorair
Extractair
4.4.1Installationprocedure
1
Preparethesurfacewheretheunitistobemounted.Makesurethatthesurfaceisat,levelledandthat
itsupportstheweightoftheunit.Performtheinstallationinaccordancewithlocalrulesandregulations.
TopvexSR09,11,TR09-15Installationinstructions
2075778SystemairAB

2
Lifttheunitinplace.
Warning
Bewareofsharpedgesduringmountingandmaintenance.Makesurethataproperliftingdeviceis
used.Useprotectiveclothing.
3
Leveltheunitwithhelpoftheenclosedmounting
feet
4
Connecttheunitelectricallytothemainsthrough
theallpolecircuitbreaker(safetyswitch),whichis
enclosedinsidetheunitondelivery.Thewiringis
ledthroughthegableoftheunit(TopvexSR09,
11)orthroughthetopoftheunitcasing(Topvex
TR09-15)directlytotheelectricalconnectionbox.
Seeenclosedwiringdiagram,andchapter4.7.2.2,
table(table2)formoreinformation.
Warning
Theunitselectricalconnectiontothemains
supplymustbeprecededbyanallpolecircuit
breakerwithaminimum3mmgap.
Danger
•MakesurethattheMainssupplytothe
unitisdisconnectedbeforeperformingany
maintenanceorelectricalwork!
•Allelectricalconnectionsmustbecarriedout
byanauthorizedinstallerandinaccordance
withlocalrulesandregulations.
TopvexSR09,11,TR09-15Installationinstructions
2075779SystemairAB

4.5Supplyairsensor(TopvexSR09,11)
Thesupplyairsensoristtedintheductca.3maftertheunitinthesupplyairduct(gure7).See
table2towhichterminalsthesensorneedstobeconnectedintheelectricalconnectionbox.Other
temperaturesensorsarebuiltintotheunitfromfactory.Thesupplyairsensorisenclosedintheunit
packageondelivery.
Fig.7Installedsupplyairsensor(lefthandconnectedunit)
TopvexSR09,11,TR09-15Installationinstructions
20757710SystemairAB

4.6InstallationofVAVmodels
IftheunitisdeliveredasaVAV(VariableAirVolume)unitthepressuretransmitterscontrollingthefan
speedsaredeliveredlooselywiththeunit.Thepressuretransmittersneedtobemountedinthesupply
andextractairducts(gure8)andconnectedaccordingtotable2.
Fig.8VAVinstallation
TopvexSR09,11,TR09-15Installationinstructions
20757711SystemairAB

4.7Connections
4.7.1Ducting
4.7.1.1Airconnectionsprinciples
Fig.9Connectionsandbasiccomponentsinlefthandconnectedunits
PositionDescriptionSymbol
AConnectionsupplyair
BConnectionexhaustair
CConnectionoutdoorair
DConnectionextractair
1Fansupplyair
2Fanextractair
3Filtersupplyair
4Filterextractair
5Heatexchanger
6Rotormotor
7Electricalconnectionbox
8Re-heaterbattery
4.7.1.2CondensationandHeatInsulation
Outdoorairductanddischargeductsmustalwaysbewellinsulatedagainstcondensation.Correct
insulationinstallationonductsconnectedtotheunitisespeciallyimportant.Allductsinstalledincold
rooms/areasmustbewellinsulated.Useinsulatingcovering(minimum100mmmineralwool)withplastic
diffusionbarrier.Inareaswithextremelylowoutdoortemperaturesduringthewinter,additionalinsulation
mustbeinstalled.Totalinsulationthicknessmustbeatleast150mm.
TopvexSR09,11,TR09-15Installationinstructions
20757712SystemairAB

Caution
•Iftheunitisinstalledinacoldplacemakesurethatalljointsarecoveredwithinsulation,andtapewell
•Ductconnections/ductendsshouldbecoveredduringstorageandinstallation
•Donotconnecttumbledryerstotheventilationsystem
4.7.1.3Silencers
Toavoidfannoisebeingtransferredviatheductsystem,silencersshouldbeinstalledbothonsupplyand
extractair.
Toavoidnoisebeingtransferredbetweenroomsviatheductsystemandalsotoreducenoisefromthe
ductsystemitself,installationofsilencersbeforeeveryinletdiffuserisrecommended.
TopvexSR09,11,TR09-15Installationinstructions
20757713SystemairAB

4.7.2ElectricConnections
Allelectricconnectionsaremadeintheelectricalconnectionboxwhichcanbefoundinthefrontoftheunit
(gure10).Thehatchisremovedbyunscrewingfourscrews(gure10).
Theunitmustnotbeputintooperationbeforealltheelectricalsafetyprecautionshavebeenreadand
understood.Seetheenclosedwiringdiagramforinternalandexternalwiring.
Allexternalconnectionstopossibleaccessoriesaremadetoterminalsinsidetheelectricalconnection
box(table2).
Fig.10Openingtheelectricalconnectionbox
Danger
•MakesurethattheMainssupplytotheunitisdisconnectedbeforeperforminganymaintenanceor
electricalwork!
•Allelectricalconnectionsmustbecarriedoutbyanauthorizedinstallerandinaccordancewith
localrulesandregulations.
4.7.2.1Electricalconnectionbox,Components
TopvexSR/TRareequippedwithabuiltinregulatorandinternalwiring(gure11).
ThegureshowstheelectricalconnectionboxfortheTopvexTR09-15units.Theconnectionboxforthe
TopvexSR09,11hasthesamelayoutandcomponentswiththedifferencethattheelectricalheateris
situatedinaseparatecompartment.
TopvexSR09,11,TR09-15Installationinstructions
20757714SystemairAB

Fig.11Electriccomponents
Positiondescription
1RegulatorE-28
2Transformer230/24VAC
3Terminalsforinternalandexternal
components
4Terminalsforinternalwiring
5Terminalsformainssupplytotheunit
6Contactor(K2)On/OffPumpcontrolwater
(HWunitsonly,notusedinEL-units)
7Automaticfuse
8AutomaticfuseforELheater
9Contactor(K3)forcontrolofELheater
10Thermostat(ELunits)
11Manualoverheatprotectionreset(EL
units)
TopvexSR09,11,TR09-15Installationinstructions
20757715SystemairAB

4.7.2.2TopvexSR09,11,TopvexTR09-15ExternalConnections
Table2:Connectionstoexternalfunctions
Terminal
block
DescriptionRemark
PEGround
NNEarthedneutral(supplyvoltage)
L1L1Phase(supplyvoltage)Usedforphase230V1~
iftheunithasthismains
supply
400V3~/230V3~
L2L2Phase(supplyvoltage)400V3~/230V3~
L3L3Phase(supplyvoltage)400V3~/230V3~
G0G0Reference(Watervalveactuatormains
supply)
24VAC
GGMainssupply(Watervalveactuator)24VAC
10DOrefDOreferenceG(24VAC)
121DO2Outdoor/Exhaustairdamper24VAC
Max.2,0Acontinuousload
11L1Circulationpumphotwatersystem230VAC
141DO4Coolingpump24VAC
151DO5DXCoolingstep124VAC
161DO6DXCoolingstep224VAC
171DO7SumalarmoutputforDOsignals24VAC
30AIRefAIreferenceneutral
31AI1SensorsupplyairUseterminal30asreference
40AgndUIreferenceneutral
412UAI1/(UDI1)PressuretransmitterextractairUseterminal40asreference
422UAI2/(UDI2)PressuretransmittersupplyairUseterminal40asreference
44UAI3/(UDI3)Frostprotectionsensorwaterheating
battery
Useterminal40asreference
43DIrefDIreference
50BExo-lineBModbus,Exo-line
connection
51AExo-lineAModbus,Exo-line
connection
52NExo-lineNModbus,Exo-line
connection
53EExo-lineEExo-lineconnection
57+LON+Option
58-LON-Option
59EgndLONEgndOption
713DI1ExternalalarmNormallyopencontact
Useterminal4asreference
TopvexSR09,11,TR09-15Installationinstructions
20757716SystemairAB

Connectionstoexternalfunctionscont'd
Terminal
block
DescriptionRemark
743DI4ExtendedrunningNormallyopencontact
Useterminal4asreference
753DI5FirealarmNormallyopencontact
Useterminal4asreference
763DI6ExternalstopNormallyopencontact
Useterminal4asreference
90AgndAOReferenceneutral
93AO3Controlsignal0-10Vvalveactuator,
WaterHeating
Useterminal90asreference
94AO4Controlsignal0-10Vvalveactuator,
Cooling
Useterminal90asreference
1.MaximumcurrentloadforallDOcombined:8A
2.Connectiontoexternalpressuresensorincaseofpressurecontrolledunit(VAV)
3.Theseinputsmayonlybewiredtovoltagefreecontacts
TopvexSR09,11,TR09-15Installationinstructions
20757717SystemairAB

4.7.2.3BMSConnection
CommunicationpossibilitiesforstandardcontrollerE-28WEB.
•RS485(Modbus):50-51-52
•RS485(Exoline):50-51-52-53
•TCP/IP(Exoline)
Note:
RS-485portandTCP/IPportcannotbeusedsimultaneously!I.e.possiblecommunicationsareModbus
orexolineviaRS-485orExoline(WEB)viaTCP/IP .
Fig.12BMSconnectiononthecontroller
TopvexSR09,11,TR09-15Installationinstructions
20757718SystemairAB