System air Geniox Series User manual

Document in original language |
Part number of this manual 90925500
Order number output
Geniox
Air handling unit
User Manual GB

output |

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Detailed table of contents on the following pages
General description
A Manufacturer
B Name of machines
C Declaration of Conformity - example
D General descriptions, dangers and warnings
E Drawings, diagrams, guides and instructions for the use, maintenance and repair
F Employees in charge of operation/control/maintenance
G Intended use and range of applications
H Unintended use and misuse – inappropriate applications for the machine
Installation
I Instructions for unloading on the site as well as installation and connection
J Installation and assembly instructions for reduction of noise and vibration emissions
Start-up, adjustments and operation
K Start-up, adjustments, use, commissioning and unit in hipernation
L Information about the residual risks
M Instructions on the protective measures during repair and maintenance
N The essential characteristics of tools which may be fitted to the machinery
Machine stability
O The conditions of stability during use, transportation, assembly, dismantling when out of service
P Instructions for machinery where these are regularly to be transported
Breakdown
Q The operating method to be followed in the event of breakdown. Safe restart.
Maintenance
R Adjustment and maintenance operations
S Instructions to enable adjustment and maintenance safely
T The specifications of the spare parts to be used, when these affect the health and safety of operators
Noise
U Information on airborne noise emissions exceeding 70 dB(A)
Annexes
1 Declaration of conformity with production number (in separate cover)
2 Technical data – unique data for every unit (in separate cover)
3 Spare part list (in separate cover)
4 Assembly of base frame – height 118 mm for unit sizes 10 – 18
5 Assembly of base frame – height 118 mm for unit sizes 20 – 31
6 Assembly of base frame – height 218 mm for unit sizes 10 – 18
7 Assembly of base frame – height 218 mm for unit sizes 20 – 31
8 Installation of steel roof in the sizes 10 – 31
9 Speed control for rotor and assembly of divided rotor
10 Reversible heat pump unit (in separate cover, if heat pump was delivered)
11 Menu for internal controller in the heat pump unit (in separate cover, if heat pump was delivered)
12 Connection of fan motor and set-up manual for frequency converter
13 Commissioning protocol – proposal (in separate cover)
14 Report with data from final functional test on the Systemair factory (in separate cover, if control system was
delivered)
15 Short description of main components in the control system
16 Wiring diagram (in separate cover, if control system was delivered)
17 Operator’s guide (how to use the Systemair control panel) (in separate cover, if control system was delivered)

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Contents
A Manufacturer....................................................................................................................................1
B Name of machines.............................................................................................................................1
C Declaration of Conformity - example ......................................................................................................2
D General descriptions, dangers and warnings ............................................................................................3
D.1 Overview via pictograms on the inspection side of the unit...............................................................3
D.1.1 Where are pictograms placed on the units.........................................................................3
D.1.2 Weight of each section and production number – example for the Geniox unit...........................4
D.1.3 CE label — example for the Geniox unit ............................................................................4
D.1.4 Pictograms for all available functions in the units ...............................................................5
D.1.5 Pictograms about warnings and dangers on the units ..........................................................6
D.2 Data about the unit according to cards and labels in and on the unit ....................................................6
D.2.1 Machine card with unique data on every unit.....................................................................6
D.2.2 Label with data about the cabinet — example.....................................................................7
D.2.3 Flowchart – example of the label placed on or with the cabinet ..............................................7
D.2.4 Symbols in the flowchart and explanation about the symbols ................................................8
D.2.5 Example of label placed on or with the cabinet – Terminal plan for external components .............9
D.3 Hand terminal ........................................................................................................................9
D.4 Dimensions of the units ............................................................................................................9
D.5 Ordinary automatically operation – only manual operation by new parameters.................................... 10
D.6 Warnings about dangers .........................................................................................................10
E Drawings, diagrams, guides and instructions for the use, maintenance and repair........................................... 10
F Employees in charge of operation/control/maintenance .......................................................................... 10
G Intended use and range of applications................................................................................................. 10
H Unintended use and misuse – inappropriate applications for the machine ..................................................... 11
H.1 Air handling unit in operation ................................................................................................... 11
I Instructions for unloading on the site as well as installation and connection ................................................... 11
I.1 Unloading on the site..............................................................................................................11
I.1.1 Unloading by fork-lift truck .......................................................................................... 11
I.1.2 Unloading by crane ....................................................................................................12
I.1.3 Transport of unit without base frame on the site............................................................... 12
I.1.4 Lifting a unit with straps.............................................................................................. 12
I.1.5 Lifting a unit with preinstalled brackets on the base frame for lifting...................................... 12
I.1.6 Lifting a unit without base frame and legs but with preinstalled brackets for lifting. .................. 12
I.1.7 Roof unit with PVC roof............................................................................................... 14
I.1.8 Roof unit with steel roof ............................................................................................. 15
I.1.9 Pre-assembly storage................................................................................................. 15
I.1.10 Tilt less than 30˚ during transportation of the section with heat pump ................................... 15
I.1.11 Transport of rotary heat exchanger — always in vertical position.......................................... 15
I.2 Installation - mechanical ......................................................................................................... 15
I.2.1 Free area in front of and above the unit .......................................................................... 15
I.2.2 Supporting surface.....................................................................................................16
I.2.3 Adjustable feet under legs or base frame and transport of sections....................................... 16
I.2.4 Base frame assembly .................................................................................................16
I.2.5 Base frames for outdoor units ...................................................................................... 16
I.2.6 Outdoor units — support under the base frame of the unit .................................................. 16
I.2.7 Installation on the site of unit sections at the base frame when sections are delivered on
pallets.....................................................................................................................17
I.2.8 Joining the AHU sections ............................................................................................. 20
I.2.9 Fitting the ductwork...................................................................................................22
I.2.10 Risk of stack effect by vertical ducts and wind pressure on louvers ....................................... 23
I.2.11 Remove transport brackets – when spring mounts are installed............................................ 23
I.2.12 Refitting of guards.....................................................................................................24
I.2.13 Lock the doors by using the key.................................................................................... 25
I.3 Installation - electrical ............................................................................................................25
I.3.1 Description...............................................................................................................25
I.3.2 Wiring diagrams........................................................................................................25
I.3.3 Installation of mains power supply ................................................................................ 25
I.3.4 Electrical connection of components and functions............................................................ 26

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Contents
I.3.5 Lock the doors by using the key.................................................................................... 27
I.4 Installation – Pipes for water – hot and chilled, valves and drains ...................................................... 27
I.4.1 Description...............................................................................................................27
I.4.2 Pipe connections ....................................................................................................... 27
I.4.3 Possibility of extracting components from the unit ............................................................ 27
I.4.4 Pipe connections to batteries ....................................................................................... 27
I.4.5 Draining condensate water .......................................................................................... 29
I.4.6 Draining condensate water from heat exchanger.............................................................. 29
I.4.7 Draining condensate water from cooling battery — ........................................................... 30
J Installation and assembly instructions for reduction of noise and vibration emissions ....................................... 31
K Start-up, adjustments, use, commissioning and unit in hipernation .............................................................. 31
K.1 Print-outs on paper ................................................................................................................ 31
K.2 Electronic media....................................................................................................................31
K.3 Documentation is available for download.................................................................................... 32
K.4 Start-up by installer ............................................................................................................... 32
K.4.1 Checklist, relevant values ............................................................................................ 32
K.5 Adjustments and use..............................................................................................................33
K.6 Description of functions .......................................................................................................... 33
K.6.1 Remote control.........................................................................................................33
K.6.2 Extended operation and external start/stop (for example by presence detectors) .................... 33
K.6.3 Valve and valve motor for heating coil............................................................................ 33
K.6.4 Valve and valve motor for cooling coil ............................................................................ 33
K.6.5 DX cooling................................................................................................................33
K.6.6 Circulation pump, heating ............................................................................................ 33
K.6.7 Fire alarm function..................................................................................................... 34
K.6.8 E tool - configuration tool ............................................................................................ 34
K.6.9 Electrical heater battery .............................................................................................. 34
K.6.10 Speed control of fans ................................................................................................. 34
K.6.11 Cabinet ...................................................................................................................35
K.6.12 Temperature sensors ................................................................................................. 35
K.6.13 Damper motors.........................................................................................................35
K.6.14 Filter guards .............................................................................................................35
K.6.15 Room temperature sensors.......................................................................................... 35
K.6.16 Frost protection......................................................................................................... 35
K.6.17 Systemair Control Panel - SCP....................................................................................... 36
K.6.18 Cooling recovery ....................................................................................................... 36
K.6.19 Free cooling .............................................................................................................36
K.6.20 Alarm signal.............................................................................................................36
K.6.21 Heat recovery...........................................................................................................36
K.6.22 Frost protection – plate heat exchanger .......................................................................... 36
K.7 Commissioning .....................................................................................................................36
K.8 Unit in hipernation .................................................................................................................36
L Information about the residual risks...................................................................................................... 36
L.1 Unit casing...........................................................................................................................36
L.1.1 Design of the machine to make transport safe ................................................................. 36
L.1.2 Common for all unit sections ........................................................................................ 37
L.1.3 Common for all unit sections by insufficient lighting .......................................................... 37
L.1.4 Dampers..................................................................................................................37
L.1.5 Attenuators..............................................................................................................37
L.1.6 Filters .....................................................................................................................38
L.1.7 Plug fans .................................................................................................................38
L.1.8 Batteries for heating .................................................................................................. 39
L.1.9 Heat pump units........................................................................................................39
M Instructions on the protective measures during repair and maintenance...................................................... 40
N The essential characteristics of tools which may be fitted to the machinery .................................................. 40
O The conditions of stability during use, transportation, assembly, dismantling when out of service . .... ... .... ... .... ... 40
O.1 Installed reliable to avoid units to be tilted or moved by storm......................................................... 40
O.2 Transport of section with heat pump unit ............. ................................ ................................ ....... 40
O.3 Disposal of the heat pump system - type Geniox - HP.................................................................... 41
O.4 General disassembly – sharp edges............................................................................................ 41
P Instructions for machinery where these are regularly to be transported ....................................................... 41
Q The operating method to be followed in the event of breakdown. Safe restart. ............................................. 41
R Adjustment and maintenance operations .............................................................................................. 41
R.1 Shutdown of the unit to a safe state .......................................................................................... 41
R.2 Unlock and lock the doors by using the key ................................................................................. 42
R.3 Recommended maintenance intervals........................................................................................ 42

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Contents
R.4 Filters – always replace filters with new filters with the same characteristics to maintain SFP
value .................................................................................................................................43
R.4.1 Bag filters – the number of filters and sizes of frames ........................................................ 43
R.4.2 Panel filters – the number of filters and the sizes of the frames ............................................ 44
R.4.3 Bag filters................................................................................................................44
R.4.4 Panel filters..............................................................................................................47
R.5 Changing the Internal Battery in the controller ............................................................................. 47
R.6 Other functions to maintain ..................................................................................................... 48
R.6.1 The unit...................................................................................................................48
R.6.2 Dampers..................................................................................................................48
R.6.3 Rotary heat exchanger ............................................................................................... 50
R.6.4 Cross flow and counter flow exchanger .......................................................................... 51
R.6.5 Run-around heat exchanger......................................................................................... 52
R.6.6 Heating coil..............................................................................................................53
R.6.7 Plug fans .................................................................................................................54
R.6.8 Silencer...................................................................................................................55
R.6.9 Outdoor air section .................................................................................................... 56
R.6.10 Heat pump unit.........................................................................................................56
S Instructions to enable adjustment and maintenance safely........................................................................ 57
S.1 Protective measures and additional protective measures................................................................ 57
S.1.1 Necessary protection measures prior to start-up .............................................................. 57
S.1.2 Safe adjustment and maintenance ................................................................................ 58
S.1.3 Personal protective equipment for maintenance staff – health and safety............................... 58
T The specifications of the spare parts to be used, when these affect the health and safety of operators ............... 58
T.1 Spare parts - Mechanical ......................................................................................................... 58
T.2 Spare parts - Electrical ............................................................................................................ 58
U Information on airborne noise emissions exceeding 70 dB(A) .................................................................... 58
Annex 1 Declaration of conformity with production number (in separate cover) ..............................................1-1
Annex 2 Technical data – unique data for every unit (in separate cover) ........................................................2-1
Annex 3 Spare part list (in separate cover) ..............................................................................................3-1
Annex 4 Assembly of base frame – height 118 mm for unit sizes 10 – 18.......................................................4-1
4.1 Base frame length 482 – 2564 [mm] Unit size 10 – 18 ..................................................................4-2
4.2 Base frame length 2582 – 4964 [mm] Unit size 10 – 18 ................................................................4-3
4.3 Base frame length 4982 – 6164 [mm] Unit size 10 – 18 ................................................................4-4
Annex 5 Assembly of base frame – height 118 mm for unit sizes 20 – 31.......................................................5-1
5.1 Base frame length 482– 2564 [mm] Unit size 20 – 31 ...................................................................5-1
5.2 Base frame length 2582 – 4964 [mm] Unit size 20 – 31 ................................................................5-2
5.3 Base frame length 4982 – 6164 [mm] Unit size 20 – 31 ................................................................5-3
Annex 6 Assembly of base frame – height 218 mm for unit sizes 10 – 18 ......................................................6-1
6.1 Base frame length 482– 2564 [mm] Unit size 10 – 18 ...................................................................6-1
6.2 Base frame length 2582 – 4964 [mm] Unit size 10 – 18 ................................................................6-2
6.3 Base frame length 4982 – 6164 [mm] Unit size 10 – 18 ................................................................6-4
Annex 7 Assembly of base frame – height 218 mm for unit sizes 20 – 31.......................................................7-1
7.1 Base frame length 482– 2564 [mm] Unit size 20-31 ....................................................................7-1
7.2 Base frame length 2582 – 4964 [mm] Unit size 20 – 31 ................................................................7-2
7.3 Base frame length 4982 – 6164 [mm] Unit size 20 – 31 ................................................................7-3
Annex 8 Installation of steel roof in the sizes 10 – 31.................................................................................8-1
8.1 Overview............................................................................................................................8-1
8.1.1 Mount rails. Units of size 10, 11, 12, and 14....................................................................8-1
8.1.2 Mount rails. Units of size 16 and units larger than size 16...................................................8-1
8.1.3 Roof overhang along the long sides of the unit ...............................................................8-2
8.1.4 Calculation of the overhang at the ends of the unit. Mount overhang profile – G1....................8-2
8.1.5 Foam bands between rails and roof plates – mount roof plates............................................8-3
8.1.6 Foam bands between roof plates .................................................................................8-3
8.1.7 Mount roof plates – some of them are overlapping by 2 ribs...............................................8-3
8.1.8 Mount overhang profile – G5 on the other end of the unit. .................................................8-3
8.1.9 Mount side profiles and corners along the edges of the roof to protect persons......................8-3
8.1.10 Apply sealing on plate joints to ensure water resistance. ...................................................8-3
Annex 9 Speed control for rotor and assembly of divided rotor ....................................................................9-1
9.1 Speed control ......................................................................................................................9-1
9.1.1 Selection of correct signal via the 8DIP switch levers ........................................................9-1
9.1.2 Indication of operation mode via red and green LED as well as test of motor..........................9-2
9.1.3 Copy of the label with information about connection of cables............................................9-3
9.2 Assemble the Systemair casing for Geniox 22, Geniox 24 and Geniox 27 ..........................................9-3
9.3 Assemble divided rotor for Geniox 29 and Geniox 31....................................................................9-4

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Contents
9.4 Installation of motor that turns rotor and sensor for rotation...........................................................9-4
Annex 10 Reversible heat pump unit (in separate cover, if heat pump was delivered) .................................... 10-1
10.1 Geniox-HP section (reversible heat pump unit) ......................................................................... 10-1
Annex 11 Menu for internal controller in the heat pump unit (in separate cover, if heat pump was
delivered) ....................................................................................................................................11-1
Annex 12 Connection of fan motor and set-up manual for frequency converter............................................. 12-1
12.1 Connection of fan motor ...................................................................................................... 12-1
12.2 Set-up for Danfoss FC101 for Geniox-units with AC motors.......................................................... 12-1
12.3 AC-fan operation without thermistor for Danfoss FC101.............................................................. 12-2
12.4 Set-up Danfoss FC101 for Geniox-units with PM motors.............................................................. 12-2
12.5 Installation ECblue .............................................................................................................. 12-4
12.5.1 Connection............................................................................................................ 12-4
12.5.2 Diagnostic/faults .................................................................................................... 12-6
Annex 13 Commissioning protocol – proposal (in separate cover)............................................................... 13-1
Annex 14 Report with data from final functional test on the Systemair factory (in separate cover, if control
system was delivered) .................................................................................................................... 14-1
Annex 15 Short description of main components in the control system ....................................................... 15-1
15.1 Geniox units delivered in several sections ................................................................................ 15-1
15.1.1 External components............................................................................................... 15-1
15.2 Geniox unit delivered assembled on base frame ........................................................................ 15-1
15.2.1 External components............................................................................................... 15-1
Annex 16 Wiring diagram (in separate cover, if control system was delivered).............................................. 16-1
Annex 17 Operator’s guide (how to use the Systemair control panel) (in separate cover, if control system was
delivered).....................................................................................................................................17-1

Manufacturer | 1
A Manufacturer
This User Manual covers all air handling units with control system delivered by Systemair A/S.
Manufacturer and supplier data:
Systemair A/S
Ved Milepælen 7
DK-8361 Hasselager
Responsible for documentation: Ulf Bang
B Name of machines
This manual is about Systemair air handling units called Geniox 10, Geniox 11, Geniox 12, Geniox 14, Geniox 16, Geniox
18, Geniox 20, Geniox 22, Geniox 24, Geniox 27, Geniox 29 and Geniox 31.
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2| Declaration of Conformity - example
C Declaration of Conformity - example
The manufacturer:
Systemair A/S
Ved Milepælen 7
DK - 8361 Hasselager
Hereby declares that, air handling units of the flowing types:
DANVENT DV10, DANVENT DV15, DANVENT DV20, DANVENT DV25, DANVENT DV30, DANVENT DV40,
DANVENT DV50, DANVENT DV60, DANVENT DV80, DANVENT DV100, DANVENT DV120, DANVENT
DV150, DANVENT DV190 and DANVENT DV240.
TIMEec 10, TIMEec 15, TIMEec 20, TIMEec 25, TIMEec 30, TIMEec 40
Geniox: 10DR, 11DR, 12DR, 14DR, 16DR, 18DR, 20DR, 22DR, 24DR, 10SR, 11SR, 12SR, 14SR, 16SR,
18SR, 20SR, 22SR, 24SR, 27SR, 29SR, 31SR, 10DRR, 11DRR, 12DRR, 14DRR, 16DRR, 18DRR, 20DRR,
22DRR, 24DRR, 27SRR, 29SRR, 31SRR, 10MRR, 11MRR, 12MRR, 14MRR, 16MRR, 18MRR, 20MRR,
22MRR, 24MRR, 27MRR, 29MRR, 31MRR, 10.05/10.05TR, 11.055/11.055TR, 12.06/12.06TR, 14.07/
14.07TR, 16.08/16.08TR, 18.09/18.09TR, 20. 10/20.10TR, 22.11/22.11TR, 24.12/24.12TR, 27.13/
27.13TR, 29.14/29.14TR, 31.15/31.15TR, 10.05IR, 11.055IR, 12. 06IR, 14.07IR, 16.08IR, 18.09IR,
20.10IR, 22.11IR, 24.12IR, 27.13IR, 29.14IR, 31.15IR, 10DL, 11DL, 12DL, 14DL, 16DL, 18DL, 20DL, 22DL,
24DL, 10SL, 11SL, 12SL, 14SL, 16SL, 18SL, 20SL, 22SL, 24SL, 27SL, 29SL, 31SL, 10DLL, 11DLL, 12DLL,
14DLL, 16DLL, 18DLL, 20DLL, 22DLL, 24DLL, 27SLL, 29SLL, 31SLL, 10MLL, 11MLL, 12MLL, 14MLL,
16MLL, 18MLL, 20MLL, 22MLL, 24MLL, 27MLL, 29MLL, 31MLL, 10.05/10.05TL, 11.055/11.055TL,
12.06/12.06TL, 14.07/14. 07TL, 16.08/16.08TL, 18.09/18.09TL, 20.10/20.10TL, 22.11/22.11TL,
24.12/24.12TL, 27.13/27.13TL, 29.14/29.14TL, 31. 15/31.15TL, 10.05IL, 11.055IL, 12.06IL, 14.07IL,
16.08IL, 18.09IL, 20.10IL, 22.11IL, 24.12IL, 27.13IL, 29.14IL, 31.15IL
Serial No: ”YYMM-000XXXXXXX-XX”
are manufactured and delivered in accordance with following directives:
Machinery directive 2006/42/EC
Ecodesign — Commission regulation 1253/2014
EMC – directive 2014/30/EC
Low voltage directive 2014/35/EC
Pressure equipment directive 2014/68/EC
European Standard EN378–1 & 2 — 2016
Equipment type: Heat Pump Unit — Geniox and DVU Series
Consisting of: Compressor, evaporator and condenser
Verification and Assessment by:
Notified Body Bureau VERITAS CE0041 for PED
Bureau VERITAS UK, “Parklands”, Wilmslow Road
Didsbury, Manchester M20 2RE
Module: A2
Certificate no:
CE-0041-PED-A2-SYA-001-17-DNK
The declaration is only valid, if the installation of the air handling unit is carried out according to the instructions deliv-
ered with the unit. The installer will be responsible for the CE marking and documentation, if any construction or func-
tional changes are applied to the air handling unit.
Hasselager 15.08.2017
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General descriptions, dangers and warnings | 3
D General descriptions, dangers and warnings
Geniox air handling units are order specific machines available in thousands of different configurations. Only a few ex-
amples of machine configurations are described below. The air handling units are intended for the transport and treat-
ment of air between -40 °C and + 40 °C.
The units are exclusively for comfort ventilation.
Maintenance of the units must be carried out by skilled technicians.
On the drawing below, a right hand unit is shown because the inspection doors are mounted on the right hand side of
the unit when looked in direction of SUPPLY airflow. The unit below is with rotary heat exchanger.
Position Description Symbol
AConnection, supply air (to the rooms)
BConnection, exhaust air
CConnection, outdoor air in
DConnection, extract air (from the rooms)
D.1 Overview via pictograms on the inspection side of the unit
D.1.1 Where are pictograms placed on the units
Example (Pictograms and labels with descriptions of functions for fast identification)
Position Description Symbol
1At each section a label with production number of this air handling unit as well as weight of
each section
2Machine card
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4| General descriptions, dangers and warnings
Position Description Symbol
3Damper - supply air
4Filter - supply air
5Fan- supply air
6Heating battery - supply air
7Fan - extract air
8Heat exchanger
9Filter – extract air
10 Damper – extract air
11 Integrated control system in a cabinet behind this inspections door.
D.1.2 Weight of each section and production number – example for the Geniox unit
Weight of the section. Production number of the unit.
Number of the section in the unit.
Product name in this example Geniox 27SL, where 27 in-
dicates the size of the unit. The unique production num-
ber for the complete unit in this example is 1712–
0004601640–10 where 17 indicates production year
2017 and 12 indicates month.
D.1.3 CE label — example for the Geniox unit
CE marking is printed on the machine card.
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General descriptions, dangers and warnings | 5
D.1.4 Pictograms for all available functions in the units
Id Description Symbol
GenioxA Damper
GenioxB Damper
GenioxM Damper for mixing
GenioxP Damper for mixing
GenioxG Panel filter
GenioxF Bag filter
GenioxC Rotary heat exchanger
GenioxQ Plate heat exchanger (cross flow and counter flow)
GenioxR Run around heat exchanger
GenioxH Heating battery
GenioxK Cooling battery
GenioxU Heat pump unit
GenioxE Plug fan
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6| General descriptions, dangers and warnings
Id Description Symbol
GenioxD Silencer
GenioxX Humidifier
D.1.5 Pictograms about warnings and dangers on the units
Pictograms according to EN1886 about
Warning
Warning about danger by rotating parts
Warning
Warning about danger by electricity
Warning
Warning about danger by heat
D.2 Data about the unit according to cards and labels in and on the unit
D.2.1 Machine card with unique data on every unit
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General descriptions, dangers and warnings | 7
D.2.2 Label with data about the cabinet — example.
Systemair A/S
Systemair declares hereby that the cabinet is in
conformity with:
SBB Low voltage panels: N60439-1
Electrical material on machines: EN60204-1
EMC-directive environment: 89/336/EOF
Diagram version Geniox ver. X:XX
Systemair order number 72800-1
Unit size 10
Cabinet data:
System ground TN-S
Current type AC
Frequence 50 HZ
Rated voltage 3*400 V+N+PE VAC
Control voltage 24 VDC
PSCC max 6 kA
PSCC min 650 A
Max fuse 25
Min fuse 10
Cable colors:
Protection circuit Green/yellow
230 VAC phase Black
0 VAC neutral Blue
24 VDC Grey
0 VDC Grey
Analog/digital Grey
An example of the label that is always placed on or with
the cabinet
D.2.3 Flowchart – example of the label placed on or with the cabinet
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8| General descriptions, dangers and warnings
D.2.4 Symbols in the flowchart and explanation about the symbols
Id Description Symbol
T Temperature sensor - PT1000
MDamper motor — on/off
M Damper motor – 0-10V
PFilter guard - digital
P Pressure transmitter – 0-10V
RH Sensor for relative humidity – 0-10V
CO2 Sensor for CO2 – 0-10V
MController and drive motor for rotary heat exchanger – 0-10V
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General descriptions, dangers and warnings | 9
D.2.5 Example of label placed on or with the cabinet – Terminal plan for external
components
D.3 Hand terminal
The hand terminal is delivered in a cardboard box containing the other external components. This cardboard box is usu-
ally, but not always, placed in the section with the supply air fan. The Operator’s Guide for the hand terminal is the An-
nex 17 attached to this – User Manual.
Important
All LEDs on the hand terminal must be off before startup of the unit.
1. ALARM: Press for alarm list
2. Alarm LED – red light for alarm
3. LED indicating change of parameters
4. OK/ENTER
5. Press for clear
6. Press for move of curser in menu
D.4 Dimensions of the units
See Annex 2 with information about the exact dimensions.
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10 | Drawings, diagrams, guides and instructions for the use, maintenance and repair
D.5 Ordinary automatically operation – only manual operation by new parameters
The unit is operating fully automatically and manual operation includes only selection of new parameters via the but-
tons on the hand terminal. The hand terminal is connected by a cable to the controller in the cabinet. 10 meters of cable
is delivered with the unit and the customer has the possibility to replace this cable with an identical type of cable that is
up to 100 meters long. The alternative is that the controller is connected to a BMS system with the ability to select new
parameters via PC, tablet or SmartPhone.
D.6 Warnings about dangers
Pictograms according to EN1886 about
Warning
Warning about danger by rotating parts
Warning
Warning about danger by electricity
Warning
Warning about danger by heat
Warning
Disregards of instructions shown on warning signs are connected by risk for injury or damage on material.
E Drawings, diagrams, guides and instructions for the use, maintenance and
repair
All Geniox units with integrated control system are manufactured in compliance with the EC Declaration of Conformity
and they are CE marked as machines. Unique Declaration with production number of the machine is an integral part of
the machine – enclosed as Annex 1to this manual. If the buyer carries out changes or adds components in or on the ma-
chine, the buyer must issue a new EC Declaration of Conformity and a new CE marking of the machine.
To promote correct use of the machines, the below-mentioned instructions are an integral part of the machine:
• Unique drawings, data and description of functions for the delivered unit – Annex 2
• Wiring diagrams – Annex 16
• Operator’s Guide – Annex 17
• Instructions for use of the machine – chapter K in this manual
• Instructions about adjustment and maintenance – chapter R in this manual
• Safety during adjustment and maintenance – chapter S
F Employees in charge of operation/control/maintenance
The units are constructed and built with a fully integrated control system. After start-up and hand-over from installer to
operators, the unit operates fully automatically.
Indications of operating status as well as indication of faults are visible in the display and on the LEDs at the hand termi-
nal. The operators can enter new parameters in the controller via the buttons on the hand terminal. Alternatively, the
controller can be connected to a BMS system so that new parameters can be selected via PC, tablet or Smartphone.
The operators do not need to open inspections doors for the operation.
Skilled technicians must carry care out maintenance as well as repairs.
G Intended use and range of applications
The air handling units are intended for the transport and treatment of air between -40 °C and + 40 °C The units are ex-
clusively for comfort ventilation. The units are not for environments that exceed the corrosion class C4 according to EN
ISO 12944-2.
Intended applications for the units are:
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Unintended use and misuse – inappropriate applications for the machine | 11
• Offices
• teaching rooms
• hotels
• shops
• homes and similar comfort zones
H Unintended use and misuse – inappropriate applications for the machine
Units for outdoor installation must be specified and ordered for outdoor installation. The units must not be used in envi-
ronments that exceed corrosion class C4 according to EN ISO 12944-2, and for transport of solid particles.
Examples of not intended use:
• Kitchen extraction
• swimming pools
• off-shore
• Ex-areas
• drying of washed clothes.
• Do not use the unit with partly finished duct systems.
• Do not use the unit for ventilation of the building site until the unit is properly provided with guards.
H.1 Air handling unit in operation
The pressure difference between interior and exterior of the unit must not exceed 2000 Pa for the Geniox 10 and up to
Geniox 31 (including Geniox 31), and 1500 Pa for Geniox 36 and Geniox 44.
Before start-up of the unit all ducts, safety guards and all protective devices must be mounted to prevent any access to
rotating fan impellers. All inspection doors must be closed and locked when the unit is in operation.
Do not use the unit without filters.
I Instructions for unloading on the site as well as installation and connection
I.1 Unloading on the site
The air handling unit – AHU - is delivered as one section or in several sections, which are to be assembled on site. The
AHU is delivered on transport pallets, legs or on a base frame. Loading and unloading as well as transport on the site is
possible by fork-lift truck or by crane using suitable lifting straps.
I.1.1 Unloading by fork-lift truck
The forks of the truck must be sufficiently long to avoid any damage to the AHU underside.
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12 | Instructions for unloading on the site as well as installation and connection
I.1.2 Unloading by crane
AHU delivered on transport pallet must be lifted by straps as shown in the illustration.
I.1.3 Transport of unit without base frame on the site
Units without base frame are always delivered in sections with each section on a pallet. Sections can be transported on
the site by hand manual forklifts.
I.1.4 Lifting a unit with straps
Use an appropriate lifting beam with a sufficient span to avoid that the straps touch and damage the drip nose profiles
and the inspection side with handles, pipes and accessories – for example manometers, cabinets, tabs for measuring
the pressure.
I.1.5 Lifting a unit with preinstalled brackets on the base frame for lifting.
Lifting beam and straps are not included in the delivery.
I.1.6 Lifting a unit without base frame and legs but with preinstalled brackets for lifting.
Attach straps carefully to the 4 brackets at the bottom of sections on Geiniox units sizes 20 — 31, because those brack-
ets are mounted to the profiles that are bearing the heavy components in the section
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