T-Drill S-80 User manual

INSTRUCTION MANUAL
COLLARING MACHINE 

INSTRUCTION MANUAL
2
Version
5340418EN
27.06.2018 / MT

PRELIMINARY EDITION
Instrucons for the use and maintenance of the T-Drill Collaring machine S-80.
Copyright © 2018 T-DRILL Oy. All rights reserved. This manual, or parts thereof, may not be reproduced in any form or by
any means, nor translated into any other language without a wrien permission of T-DRILL Oy
Is has been our aim to elaborate this instrucon book with the greatest possible care and aenon. The accuracy of the in-
formaon has been carefully checked during the preparaon of the manual. Should any subsequent modicaons be made
to the product, we decline liability for erroneous or incomplete informaon.
Manufacturer:
OY
Ampujane 32 / P.O BOX 20
FIN-66401 Laihia, Finland
Tel.Int [phone]
Telefax: [phone]
www.t-drill.
Sales and Service in the USA:
INDUSTRIES, INC.
1740 Corporate Drive, Suite 820,
Norcross, Georgia 30093, USA
Phone: [phone]
Fax#: [phone]
www.t-drill.com
Your local dealer is:

COLLARING MACHINE
3
S-80
CONTENTS
 ................................................................... 5
1.1. General .......................................................................................................................... 5
1.2. Symbols for warning and danger used in this manual................................................... 5
1.3. Symbols and warnings used in the TCC-28 machine ..................................................... 6
1.4. Personal protecve equipment for the operator .......................................................... 7
 ............................................................................................ 7
.............................................................. 
3.1. Introducon................................................................................................................... 8
3.2. The purpose of the machine ......................................................................................... 8
3.3. Technical specicaons ................................................................................................. 8
3.4. Main parts of the machine ............................................................................................ 9
3.4.1. Technical features of main parts .......................................................................... 10
3.5. Axis direcons of the machine ...................................................................................... 10
.................................................................................... 11
4.1. Transport and locaon................................................................................................... 11
4.2. Liing instrucons......................................................................................................... 11
 .................................................................................................................... 12
5.1. Ambient condions ....................................................................................................... 12
5.2. Layout of the S-80 Collaring machine............................................................................ 13
5.3. Installaon of the light curtains (oponal equipment).................................................. 15
5.4. Connecon of the machine to the sources of energy ................................................... 16
5.4.1. Connecon to the electricity network .................................................................. 16
5.4.2. Connecon to the compressed air system............................................................ 17
5.5. Start-up checking........................................................................................................... 17
 .............................................................. 
6.1. Descripon of the control devices................................................................................. 18
6.1.1. Main switch.......................................................................................................... 18
6.1.2. Clamp remote control CB3 ................................................................................... 18
6.1.3. Control panel........................................................................................................ 19
6.2. Descripon of the user interface screens...................................................................... 20
6.2.1. Start-up screen ..................................................................................................... 20
6.2.2. Main screen.......................................................................................................... 21
6.2.2.1. Bar charts screen ........................................................................................... 24
6.2.2.2. Menu screen .................................................................................................. 24
6.2.2.2.1. Programs ................................................................................................. 25
6.2.2.2.2. Manual screen.......................................................................................... 27
6.2.2.2.3. Automac screen ..................................................................................... 29
6.2.2.3. Sengs screen ............................................................................................... 30
6.2.2.3.1. Machine sengs ...................................................................................... 31
6.2.2.3.2. Process sengs ........................................................................................ 32
6.2.2.3.3. Tool sengs.............................................................................................. 34
6.2.2.3.4. Tool magazine .......................................................................................... 40
6.2.2.3.5. Posions ................................................................................................... 42
6.2.2.3.6. Servo motors ............................................................................................ 43

INSTRUCTION MANUAL
4
6.2.2.3.7. References ................................................................................................ 44
6.2.2.4. Alarms screen................................................................................................. 45
6.2.2.5. Users management........................................................................................ 45
6.2.2.6. Counters screen.............................................................................................. 46
6.2.2.7. I/O data screen .............................................................................................. 46
6.3. Stopping the machine ................................................................................................... 47
6.3.1. Emergency stopping............................................................................................. 47
6.3.2. Normal stopping of the S-80 unit ......................................................................... 47
6.4. The lubricaon of the collaring process ........................................................................ 48
6.5. Tools .............................................................................................................................. 49
6.5.1. Milling tool .......................................................................................................... 49
6.5.2. Collaring / trimming tool...................................................................................... 50
6.5.2.1. Collaring tool measuring device 5560252...................................................... 51
6.5.3. Drilling collaring tools .......................................................................................... 54
6.5.4. Tool cone jig 6560093........................................................................................... 55
6.5.5. Fork tool 6560094 ................................................................................................ 55
6.5.6. Reference posion seng tools ........................................................................... 56
6.6. Manual feed table ......................................................................................................... 57
6.7. Control tower signal lights............................................................................................. 59
 ...................................................................................... 
7.1. Machine general setup.................................................................................................. 60
7.1.1. Collaring tool setup ............................................................................................. 60
7.3. Tool magazine................................................................................................................ 62
 ................................................................................................................. 63
8.1. Clamping device maintenance and adjustment ............................................................ 65
8.2. Collaring unit maintenance and adjustment ................................................................. 66
8.2. Collaring tool maintenance ........................................................................................... 68
8.2.1. Dismantling and reassembling of the collaring tool............................................. 68
8.2.2. Replacing the collaring pins ................................................................................. 69
8.2.2.1 Smaller S-80 heads : Fork tool 6560094.......................................................... 71
8.3. Drilling collaring tool maintenance................................................................................ 71
8.5. Screwjack and ball screw drive maintenance................................................................ 77
8.6. Oil collectors.................................................................................................................. 77
8.7. Spindle lubricaon maintenance................................................................................... 78
............................................................................................................. 
 ..................................................................................................................... 
11. Safety data regarding the lubricants............................................................................. 
12. Ordering spare parts .................................................................................................... 
13. Appendix ..................................................................................................................... 
13.1. Capacity table.............................................................................................................. 85
13.2. Pilot hole table ............................................................................................................ 87

COLLARING MACHINE
5
S-80
1. NOTES ON THE USE OF THE INSTRUCTION MANUAL
1.1. GENERAL
This manual contains the instrucons for use, maintenance and seng of the T-DRILL
S-80 Collaring machine.
Before proceeding with the installaon or operaon of S-80 collaring machine, read the
general safety instrucons in chapter 2
If the S-80 collaring machine forms part of a system supplied by T-DRILL, then also the
general safety instrucons related to the other appliances should be studied before use.
¨NOT!¨



MANUAL
LDA¨GTR! May cause a serious accident or even death if the correct
precautions have not been taken.
a

have not been taken.
¨NOT!¨


