T-Drill S-80 User manual

INSTRUCTION MANUAL
COLLARING MACHINE 

INSTRUCTION MANUAL
2
Version
5340418EN
27.06.2018 / MT

PRELIMINARY EDITION
Instrucons for the use and maintenance of the T-Drill Collaring machine S-80.
Copyright © 2018 T-DRILL Oy. All rights reserved. This manual, or parts thereof, may not be reproduced in any form or by
any means, nor translated into any other language without a wrien permission of T-DRILL Oy
Is has been our aim to elaborate this instrucon book with the greatest possible care and aenon. The accuracy of the in-
formaon has been carefully checked during the preparaon of the manual. Should any subsequent modicaons be made
to the product, we decline liability for erroneous or incomplete informaon.
Manufacturer:
OY
Ampujane 32 / P.O BOX 20
FIN-66401 Laihia, Finland
Tel.Int [phone]
Telefax: [phone]
www.t-drill.
Sales and Service in the USA:
INDUSTRIES, INC.
1740 Corporate Drive, Suite 820,
Norcross, Georgia 30093, USA
Phone: [phone]
Fax#: [phone]
www.t-drill.com
Your local dealer is:

COLLARING MACHINE
3
S-80
CONTENTS
 ................................................................... 5
1.1. General .......................................................................................................................... 5
1.2. Symbols for warning and danger used in this manual................................................... 5
1.3. Symbols and warnings used in the TCC-28 machine ..................................................... 6
1.4. Personal protecve equipment for the operator .......................................................... 7
 ............................................................................................ 7
.............................................................. 
3.1. Introducon................................................................................................................... 8
3.2. The purpose of the machine ......................................................................................... 8
3.3. Technical specicaons ................................................................................................. 8
3.4. Main parts of the machine ............................................................................................ 9
3.4.1. Technical features of main parts .......................................................................... 10
3.5. Axis direcons of the machine ...................................................................................... 10
.................................................................................... 11
4.1. Transport and locaon................................................................................................... 11
4.2. Liing instrucons......................................................................................................... 11
 .................................................................................................................... 12
5.1. Ambient condions ....................................................................................................... 12
5.2. Layout of the S-80 Collaring machine............................................................................ 13
5.3. Installaon of the light curtains (oponal equipment).................................................. 15
5.4. Connecon of the machine to the sources of energy ................................................... 16
5.4.1. Connecon to the electricity network .................................................................. 16
5.4.2. Connecon to the compressed air system............................................................ 17
5.5. Start-up checking........................................................................................................... 17
 .............................................................. 
6.1. Descripon of the control devices................................................................................. 18
6.1.1. Main switch.......................................................................................................... 18
6.1.2. Clamp remote control CB3 ................................................................................... 18
6.1.3. Control panel........................................................................................................ 19
6.2. Descripon of the user interface screens...................................................................... 20
6.2.1. Start-up screen ..................................................................................................... 20
6.2.2. Main screen.......................................................................................................... 21
6.2.2.1. Bar charts screen ........................................................................................... 24
6.2.2.2. Menu screen .................................................................................................. 24
6.2.2.2.1. Programs ................................................................................................. 25
6.2.2.2.2. Manual screen.......................................................................................... 27
6.2.2.2.3. Automac screen ..................................................................................... 29
6.2.2.3. Sengs screen ............................................................................................... 30
6.2.2.3.1. Machine sengs ...................................................................................... 31
6.2.2.3.2. Process sengs ........................................................................................ 32
6.2.2.3.3. Tool sengs.............................................................................................. 34
6.2.2.3.4. Tool magazine .......................................................................................... 40
6.2.2.3.5. Posions ................................................................................................... 42
6.2.2.3.6. Servo motors ............................................................................................ 43

INSTRUCTION MANUAL
4
6.2.2.3.7. References ................................................................................................ 44
6.2.2.4. Alarms screen................................................................................................. 45
6.2.2.5. Users management........................................................................................ 45
6.2.2.6. Counters screen.............................................................................................. 46
6.2.2.7. I/O data screen .............................................................................................. 46
6.3. Stopping the machine ................................................................................................... 47
6.3.1. Emergency stopping............................................................................................. 47
6.3.2. Normal stopping of the S-80 unit ......................................................................... 47
6.4. The lubricaon of the collaring process ........................................................................ 48
6.5. Tools .............................................................................................................................. 49
6.5.1. Milling tool .......................................................................................................... 49
6.5.2. Collaring / trimming tool...................................................................................... 50
6.5.2.1. Collaring tool measuring device 5560252...................................................... 51
6.5.3. Drilling collaring tools .......................................................................................... 54
6.5.4. Tool cone jig 6560093........................................................................................... 55
6.5.5. Fork tool 6560094 ................................................................................................ 55
6.5.6. Reference posion seng tools ........................................................................... 56
6.6. Manual feed table ......................................................................................................... 57
6.7. Control tower signal lights............................................................................................. 59
 ...................................................................................... 
7.1. Machine general setup.................................................................................................. 60
7.1.1. Collaring tool setup ............................................................................................. 60
7.3. Tool magazine................................................................................................................ 62
 ................................................................................................................. 63
8.1. Clamping device maintenance and adjustment ............................................................ 65
8.2. Collaring unit maintenance and adjustment ................................................................. 66
8.2. Collaring tool maintenance ........................................................................................... 68
8.2.1. Dismantling and reassembling of the collaring tool............................................. 68
8.2.2. Replacing the collaring pins ................................................................................. 69
8.2.2.1 Smaller S-80 heads : Fork tool 6560094.......................................................... 71
8.3. Drilling collaring tool maintenance................................................................................ 71
8.5. Screwjack and ball screw drive maintenance................................................................ 77
8.6. Oil collectors.................................................................................................................. 77
8.7. Spindle lubricaon maintenance................................................................................... 78
............................................................................................................. 
 ..................................................................................................................... 
11. Safety data regarding the lubricants............................................................................. 
12. Ordering spare parts .................................................................................................... 
13. Appendix ..................................................................................................................... 
13.1. Capacity table.............................................................................................................. 85
13.2. Pilot hole table ............................................................................................................ 87

COLLARING MACHINE
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S-80
1. NOTES ON THE USE OF THE INSTRUCTION MANUAL
1.1. GENERAL
This manual contains the instrucons for use, maintenance and seng of the T-DRILL
S-80 Collaring machine.
Before proceeding with the installaon or operaon of S-80 collaring machine, read the
general safety instrucons in chapter 2
If the S-80 collaring machine forms part of a system supplied by T-DRILL, then also the
general safety instrucons related to the other appliances should be studied before use.
¨NOT!¨



MANUAL
LDA¨GTR! May cause a serious accident or even death if the correct
precautions have not been taken.
a

have not been taken.
¨NOT!¨




INSTRUCTION MANUAL
6
1.3. 
Read the instrucon manual aenvely before carrying out
installaon, operaon, seng or maintenance of the machine.
Electric box. Danger may be caused by electric installaon.
Sharp edges!
Be extremely cauous when handling this area of the machine.
Don’t look into the pipe during the process relang to the collar.
Don’t put your hands on the tube line under the machine or in
the end of the machine during process.
Mind the rotang tool.
Warning! Moving parts. Be extremely cauous when handling
this area of the machine.
Use hearing protector when operang with the machine.
Use safety shoes when handling pipes and the tools of the
machine.
Use protecve glasses when operang with the machine.
Always use protecve gloves when handling the tools - the
cung edges and the lubricant used may cause wounds and
inammaons.

COLLARING MACHINE
7
S-80
1.4. PERSONAL PROTECTIVE EQUIPMENT FOR THE OPERATOR
Always wear the appropriate personal protecve equipment, and use extreme cauon
when operang the machine.
The local safety guidelines and regulaons are to be followed for safe operaon. The
T-Drill instrucon manual will not repeal the federal, state and local regulaons.
Use overalls when operang the machine.
2. GENERAL SAFETY INSTRUCTIONS
Read the instrucon manual aenvely before installaon, operaon or maintenance of
the machine.
The T-DRILL S-80 is to be used only for collaring in the specic way as described in this
manual.
When operang the T-DRILL S-80 it must be fastened on the oor.
Do not exceed the capacity of the machine.
Before removing or mounng a collaring head or a clamp, the electric current supply
must be disconnected by pushing the power OFF (O) buon in the front panel.
Disconnect power before carrying out any maintenance or repair inside the machine.
Do not keep any loose objects or tools on the machine.
Make sure the venlaon is sucient.
Always use protecve glasses when using the S-80 unit.
Always wear protecve gloves when handling the collaring tool.
Study also the safety data sheet concerning the lubricant which is supplied with the
machine.
When pressing the Emergency switch (STOP-buon) all funcons of the S-80 collaring
machine are immediately interrupted.
Aer installaon of the machine and before using the funcons of the S-80 collaring unit,
carry out the measures described in chapter “start-up checking”.
¨NOT!¨

INSTRUCTION MANUAL
8

3.1. INTRODUCTION
The construcon of the unit consists of the covers, collaring machine body, spindle, a
clamping mechanism and posioning table.
The machine body and the spindle absorb the collaring stress. The feed stroke of the
spindle is servo controlled, which assures the achievement of an opmal eciency and a
great precision. The spindle rotaon is accomplished by means of a ming belt, directly
by the driving motor.
The S-80 collaring machine has safety devices in accordance with the CE requirements.
All this to guarantee that the T-DRILL S-80 unit is reliable even in heavy duty industrial
use.
3.2. THE PURPOSE OF THE MACHINE
The S-80 unit is designed for extrusion of collars to straight and bent tubes (using the
Manual feed table).
3.3. TECHNICAL SPECIFICATIONS
Type Unit S-80 collaring machine NOTE!
Type code 40231 Manuf. no. 118028
Max. run tube O.D. mm 114,3
Max. collar O.D. mm 88,9
Max. wall thickness of run tube mm 3.05 SCH10
Compressed air supply bar 6
Compressed air consumpon l/min 70
Connected power kW 5see machine plate
Fuse sizes A 3 x 32 A (max)
Operang voltage 3 x 400 V / 50 Hz see machine plate
Weight of the unit kg 2200
Weight of the electric cabin kg 110
Weight of the machine cover kg 330
Front cover (with trash drawer) kg 150
1 bar = 100 kPa

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S-80
3.4. MAIN PARTS OF THE MACHINE
1
8
7
12
2
3
4
5
6
1
2
34
5
6
7
8
9
11
10
12
2
1Machine main frame
2MFT Manual Feed Table (Oponal equipment)
3Clamping unit
4Moving frame (slide set and frame)
5Spindle
6Tube support
7Covers and doors
8Front cover
9 Chip shield
10 Warning beacon
11 Control panel
12 Oil and chip tray (another oil tray is located inside the machine frame)

INSTRUCTION MANUAL
10
3.4.1. TECHNICAL FEATURES OF MAIN PARTS

• Self-centering clamping device
• Stroke 2x65mm
• Total clamping force 14,7kN
Tool change unit :
• Programmable tool change using x,y,z movements
• Tool breakage monitoring
• Tool in posion sensors
• Chip cover for tool magazine
3.5. AXIS DIRECTIONS OF THE MACHINE
Y-
Y+
Z+
Z-
X+
X-


- Stroke +85 / - 85mm
- Speed max. 10 m/min (~166 mm/s)
- Holding brake (~40kN lin. force)

- Stroke +945 / - 45mm
- Speed max. 10 m/min (~166 mm/s)
- Holding brake (~40kN lin. force)

- Stroke 350mm (nose min. ~70mm from center)
- Speed max. 5 m/min (~83 mm/s)
- Motor brake
- Li force with nominal torque ~50kN (tool taper grip force max.18 kN)