T-Drill F-200 User manual


FLANGING MACHINE
INSTRUCTION MANUAL

INSTRUCTION MANUAL
2
Version
6391764EN C
29.08.2019 / MT
20.01.2020 / MT Rev. A
27.04.2020 / MT Rev. B
20.10.2020 / MT Rev. C

Instrucons for use and maintenance of the T-Drill F-200 anging machine (cold and hot anging versions).
Type code: 3926
Copyright © 2020 T-DRILL Oy. All rights reserved. This manual, or parts thereof, may not be reproduced in any form or by
any means, nor translated into any other language without a wrien permission of T-DRILL Oy
Is has been our aim to elaborate this instrucon book with the greatest possible care and aenon. The accuracy of the in-
formaon has been carefully checked during the preparaon of the manual. Should any subsequent modicaons be made
to the product, we decline liability for erroneous or incomplete informaon.
Manufacturer:
OY
Ampujane 32 / P.O BOX 20
FIN-66401 Laihia, Finland
Tel.Int [phone]
Telefax: [phone]
www.t-drill.
Sales and Service in the USA:
INDUSTRIES, INC.
1740 Corporate Drive, Suite 820,
Norcross, Georgia 30093, USA
Phone: [phone]
Fax#: [phone]
www.t-drill.com
Your local dealer is:

FLANGING MACHINE
3
F-200
CONTENTS
 ................................................................... 6
1.1 General ........................................................................................................................... 6
1.2 Symbols for warning and danger used in this manual.................................................... 6
1.3 Symbols and warnings used in the machine .................................................................. 7
1.4 Personal protecve equipment for the operator ........................................................... 8
 ............................................................................................ 8
2.1 Flanging machine safety instrucons ............................................................................. 9
.............................................................................................. 
3.1 Introducon of anging.................................................................................................. 10
3.2 Informaon on the equipment....................................................................................... 11
3.3 The use of the machine .................................................................................................. 13
3.4 Methods of anging ....................................................................................................... 13
3.4.1 Cold Flanging......................................................................................................... 13
3.4.2. Flanging at Raised Temperatures......................................................................... 13
3.4.3. Hot Flanging (oponal equipment) ...................................................................... 14
3.4.4 Expansion (oponal equipment) ........................................................................... 14
3.4.5 Beveling (oponal equipment) .............................................................................. 14
3.5 Technical specicaons .................................................................................................. 14
4. Transport, handling and storage..................................................................................... 15
 .................................................................................................................... 16
5.1 Installaon of the F-200 ................................................................................................. 16
5.2 Ambient condions ........................................................................................................ 17
5.3 Connecon of the machine to the sources of energy .................................................... 18
5.3.1 Connecon to the electric network ....................................................................... 18
5.3.2 Connecon to the compressed air system............................................................. 18
5.4 Start-up inspecon ......................................................................................................... 20
 ................................................................. 
6.1 Descripon of the control devices.................................................................................. 21
6.1.1 Main switch........................................................................................................... 21
6.1.2 Control panel......................................................................................................... 21
6.1.3 Key-switch and brake release- push buon .......................................................... 24
6.1.4 Signal lights (oponal) .......................................................................................... 24
6.1.5 Safety Area Scanner (oponal).............................................................................. 24
6.1.6 Control Elements and adjustment points .............................................................. 25
6.1.7 The valve arrangement board............................................................................... 28
6.1.8 Heang unit (Oponal) ......................................................................................... 30
6.2 Stopping of the machine ................................................................................................ 32
6.2.1 Normal stopping of the F-200 machine................................................................. 32
6.2.2 Emergency stopping.............................................................................................. 32
6.3 The machine mechanical sengs................................................................................... 33
6.3.1 Changing of the forming pin ................................................................................. 33
6.3.2 The adjustment of the turning angle of the forming pin....................................... 35
6.3.3 Adjusng of anging radius .................................................................................. 37
6.3.4 Fastening of the pipe and clamp changing ........................................................... 38

INSTRUCTION MANUAL
4
6.3.5 The pressure regulaon of the clamping jaws ...................................................... 42
6.3.6 The seng gauge of the pipe................................................................................ 43
6.4 Machine display and sengs ......................................................................................... 44
6.4.1 Instrucons for the use of the display ................................................................... 44
6.4.2 Menu-screen ......................................................................................................... 44
6.4.2.1 User level selecon- screen............................................................................. 45
6.4.2.1.1 Piece counter............................................................................................. 46
6.4.2.1.2 USB usage ................................................................................................. 46
6.4.2.1.3 Clock seng .............................................................................................. 46
6.4.2.1.4 Frame screen............................................................................................. 47
6.4.2.1.5 Mulphase anging (Oponal equipment) .............................................. 47
6.4.2.2 Edit programs - screen .................................................................................... 48
6.4.2.3 Load program - screen .................................................................................... 50
6.4.2.4 Input/Output- screen ...................................................................................... 52
6.4.2.5 Alarm- screen.................................................................................................. 52
6.4.2.6 Main screen .................................................................................................... 53
......................................................................................... 54
7.1 Sengs of the anging width (tube clamping depth) .................................................... 54
7.1.1 Seng of the pipe end forming device.................................................................. 55
7.2 The work cycle of the cold anging and aring .............................................................. 59
 ............................................................. 
8.1 The work cycle of the hot anging and aring ............................................................... 60
8.2 Adjustment of the heang starng posion .................................................................. 61
8.3 Changing the heang burner.......................................................................................... 62
8.4 The adjustment of the burner ame and heang me.................................................. 63
8.5 Seng of the Infrared temperature measuring unit...................................................... 65
8.6 Seng of the Emissivity ................................................................................................. 66
.................................................................................... 68
9.1 Working instrucons for expansion................................................................................ 68
9.1.1 The adjustment of the forming device for expansion ............................................ 68
9.1.2 The work cycle for cold expansion of the pipe....................................................... 70
........................................................................ 
10.1 Working instrucons for beveling ................................................................................ 72
10.1.1 The installaon of the beveling tool.................................................................... 72
10.1.2 The adjustment of the forming tool for beveling................................................. 73
 ..................................................................... 76
 ................................................................................................. 77
12.1 Installaon of the Roller track (opon) ........................................................................ 77
12.2 How to use the roller track........................................................................................... 79
................................................................................. 83
13.1 Lubricaon and inspecon points ................................................................................ 83
13.2 Regular inspecon........................................................................................................ 86
13.3 Replacement of digital display unit’s baery ............................................................... 87
........................................................................................................... 88
15. Addenda...................................................................................................................... 

FLANGING MACHINE
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F-200
15.1 Capacity of the machine............................................................................................... 90
15.2 Processing mes........................................................................................................... 92
15.3 The measures of the loose ange joints....................................................................... 93
.............................................................................................. 95
17. Ordering spare parts .................................................................................................... 96

INSTRUCTION MANUAL
6
1. NOTES ON THE USE OF THE INSTRUCTION MANUAL
1.1 GENERAL
This manual contains the instrucons for use, maintenance and seng of the T-DRILL
F-200 anging machine.
Before proceeding with the installaon or operaon of F-200 anging machine, read the
general safety instrucons in chapter 2.
If the F-200 anging machine forms part of a system supplied by T-DRILL, then also the
general safety instrucons related to the other appliances should be studied before use.
NOTE!¨


MANUAL
L

a


NOTE!¨

detail.


FLANGING MACHINE
7
F-200

Read the instrucon manual aenvely before carrying out
installaon, operaon, seng or maintenance of the machine.
Electric box. Danger may be caused by electric installaon.
Cauon! Hot!
Don’t look into the pipe during the process relang to the collar.
Don’t stay on the pipe line or beside the holes.
Don’t put your hands on the tube line under the machine or in
the end of the machine during process.
Warning! Moving parts. Be extremely cauous when handling
this area of the machine.
Do not loosen the upper clamps
ghtening screw when clamps are open.
The clamp might fall down.
Tighten the clamp ghtening screws to
40 Nm or so that the ends of the screws’
threads are level with front panel.

INSTRUCTION MANUAL
8
1.4 PERSONAL PROTECTIVE EQUIPMENT FOR THE OPERATOR
Always wear the appropriate personal protecve equipment, and use extreme cauon
when operang the machine.


Use hearing protector when operang with the machine.
Use protecve glasses when operang with the machine.
Use safety gloves when operang with the machine
Use safety boots when operang with the machine

Read the instrucon book aenvely before carrying out installaon, operaon, seng
or maintenance of the machine. The T-DRILL machine is to be used only for the purposes
and in the way as specied in this manual.
Do not allow visitors or unqualied persons to enter the working area or to come near
the machine.
When operang the machine, all protecon devices should be ed in their right place
and be in proper condion.
Do not keep any loose objects or tools on the machine.
Never exceed the capacity of the machine.
Observe special cauon when using the pipe clamp.
Always disconnect the current supply before opening the electric box of the machine.
Disconnect the current supply before carrying out any maintenance or repair inside the
machine.
When pressing the emergency stop switch, all funcons of machine are immediately
stopped.
Aer installaon of the machine, before operang it, carry out the “Start-up Inspecon”,
described in chapter 5.4.
Always use personal protecon equipment when using the machine.
NOTE!¨
USE.

FLANGING MACHINE
9
F-200

Before switching the anging machine on, the work supervising personnel and the employees
shall carefully acquaint themselves with the manual, the structure of the machine and it’s
funconing. Memorize the locaon of each operang switch and the funcon the switch
regulates.
Use the machine for no other purpose than for those allowed in the manual; be careful at all
mes. Ensure that there are no unauthorized persons in the vicinity of the machine.
Flanging shall take place under the supervision of the management in such a manner as
no excess of the machine funconing values may occur and the machine is generally used
according to the manual and safety regulaons.
NOTE!¨





INSTRUCTION MANUAL
10


The machine is intended for widening the end of a pipe to form a ange using a rotang
forming cone. The ange thus formed is used as a sealing and joining element in so-
called loose ange joints.
1. Bolt, 2. Loose ange, 3. Flanged pipe, 4. Seal

The spindle and the ange spinning tool aached to it are made to rotate by an electric
motor. The bearing-mounted forming pin in the ange forming device turns directed by
the guide of the slide and while turning forms the ange in the pipe end. All machine
movements are hydraulic, except for the spindle rotaon and the movement of the arm
of the heang burner.
The anging operaon: 1. Spindle, 2. Flange forming tool, 3. Forming pin, 4. Pipe clamp,
5. Pipe




