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  9. TA HORIZONS PRO EXTRA V2 ULTRALIGHT V2 Series Installation guide

TA HORIZONS PRO EXTRA V2 ULTRALIGHT V2 Series Installation guide

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Page 1
TA HORIZONS 34’’ PRO EXTRA V2 ULTRALIGHT
ASSEMBLY INSTRUCTION MANUAL
Technical Data-
Wingspan : 34"
Length : 35”
AUW : 160-190g
(Depends upon the setup used)
Setup Recommendations (Not Included)-
Motor : 18-22G 1800-2300KV Outrunner
ESC : 12-16 amp
Servos : 3 X 9gms each
Propeller : 8-9” electric
Battery : 450-600Mah 2-3S Lipo
KIT ONLY
EPP CONSTRUCTION
Page 2
WARNING INFORMATION & SAFETY INSTRUCTIONS
Thank you for choosing TA Horizons.
If you have any questions, please contact us aforementioned email address.
Please read the entire manual thoroughly before you begin
to assemble this model.
Website: www.tahorizons.com Email: [email protected]
This R/C airplane is not a toy! Read and understand the entire manual before assembly. If
misused, it can cause serious damages to life and property. Fly only in open areas. If you
are not an experienced pilot and airplane modeler you must take the help of an experienced
pilot or an authorized flight instructor for the building and flying of this model aircraft.
These instructions are suggestions only on how to assemble this model. There are other ways &
methods also to do so. TA Horizons has no control over the final assembly because it specifically
depends upon the knowledge and experience of the person involved directly in its handling,
or the manner in which the model is assembled, radio gear installed, and electronic parts are used
and maintained. Thus, no liability is assumed or accepted for any damages resulting from the use
of the assembled model aircraft. By the act of using this user-assembled product, the user accepts
all the resulting liabilities. In no event shall TA Horizons’ liability exceed the original purchase price of
the kit.
The user is advised to comply with all local laws and regulations. TA Horizons will have no
responsibility over the user assembled product and its end use. TA Horizons has the right to change
any content on the website, product information brochure, or the manuals, at any point of time
without any prior notice.
TA Horizons checks each plane before shipping to ensure that each kit is in fine condition. We
have no bearing on the condition of any component parts damaged by use, modification, or in
assembling of the model. Inspect the components of this kit upon receipt. If you find any parts
damaged or missing, please contact TA Horizons immediately. We will not accept the return or
replacement of parts on which assembly work has already begun.
Our goal is to bring to you the best in quality and state of the art radio controlled aircrafts.
For those who demand the ultimate in precision, or for those who are just a weekend flyers and
want to feel good about their flights, our planes are in development from many months and
tested to ensure that these aircrafts will give you the best possible performance. We sincerely
hope that our products can provide the same thrill to you that we experience in this hobby.
Page 3
Kit Contents
1. EPP Parts
3. Carbon Rods / Strips / Tubes
1
2
3
4
1
2
3
Control rods
D 1.2mm 450mm L X 2 (Ele & Rud)
D 1.5mm 100mm L X 2 (Ailerons)
Undercarriage sq.tube
D 2x3mm L 225mm X 2
41mm Reinforcement Rods
L 1000mm X 10
Carbon Rods / Strips / Tubes
Please Note: After removing kit from shipping box,
lay each piece flat on a hard surface, this will allow
the airframe to straighten out if lightly bent from
shipping. Do not worry since EPP is very pliable and
can be bent back if out of shape. Double check that
you have all the above pictured items. If any of the
airframe or hardware items are missing, contact TA
Horizons before starting your build.
Flat 3X1mm 660mm L Front wing spar
Flat 3X1mm 325mm L Elevator spar
Flat 3X0.5mm 190mm L Ailerons renf X 2
Flat 3X0.5mm 180mm L Fuse renf
Flat 3X0.5mm 130mm L Fuse renf
EPP Parts
1
2
3
4
5
6
Fuselage
Wings
Horizontal stabilizer
Horizontal profile section
Wing truss supports X 2
Landing gear cover X 2
7
8
Side Force Generators X 5
Wheel Pants X 2
9Aileron truss support X 2
1
2
3
4
5
6
7
3D printed kit parts
Fuselage assembly jig
EPP Wheels X 2
150mm velcro
Quick links (4 X 1.5mm Slot, 4 X 1.2mm Slot)
Selftaping screw X 12
3D printed wheel bracket X 2
Hardware Parts
8
9
40mm 2mm CF Wheel Shaft X 2
60mm CF strip
2. Hardware / Small Parts
2
3
4
7
8
9
1
56
9
8
7
6
5
4
4
3
2
1
Page 4
Exploded View
3X1X325
3X1X660
3X0.5X190
3X0.5X190
3X0.5X180 3X0.5X130
3X2X225
1.2X390
1.2X370
1.5X90
1X415
1X170
1X110
1X112
1X645
1X155
1X150
200mm145mm
200mm200mm
200mm200mm
200mm155mm
200mm150mm
200mm330mm
200mm330mm
200mm165mm
65mm
80mm
200mm135mm
200mm135mm
200mm145mm
200mm150mm
200mm145mm
200mm100mm
- Red color indicates carbon rods/strips
flushed into the foam.
- Green color indicates control rods.
- Black color indicates carbon trussing.
- Blue color indicates undercarriage.
1X690
Page 5
TOOLS AND BUILDING MATERIAL REQUIRED
• Heat Gun
• Tape Measure and Ruler
• Black Sewing Thread
• High Viscosity CA
• CA Spray Activator
• Hobby Knife w/new Blade
• Needle Nose Pliers
• Wire Cutters
• Low Temp Hot Glue Gun
• Scissors
• Small Phillips Screw Driver
• Thin CA
• Alenkey
Page 6
The Build
Please Note: Few pictures shown below are of different plane and for reference purpose only.
1.
Bend them back on to each other as shown and let set for at least 2
hours. This will help to loosen up the movement of the surface.
(This is mandatory step)locate the hinged items as shown above, 2. Make a neat line of hot glue over any old credit card and spread it
over the hinge line show in the next picture.
3.
layer over the hinge line otherwise if put directly over foam you might
end up melting EPP.
It is very important to put glue on card first and then spreading a thin 4. It is not required to put glue all the way to hinge line just a inch of
glue on both inboard and outboard of the surface will do the job.
5.Here is the right amount of hot glue spread over the hinge line. 6. Building surface should be at least 2ft x 4ft and flat, use a wax paper
over the surface to avoid sticking EPP on it when gluing.
1 2
34
6
5
Hot Glue
WAX PAPER
Page 7
The Build
Please Note: Few pictures shown below are of different plane and for reference purpose only.
7. Locate the 3mm X 660mm CF Spar shown in the picture above 8.Apply a thin layer of HV Cyno on CF Spar, and glue it on the leading
edge of wing, like shown above.
9. Make sure to lay down the wing on the flat surface while glueing the
CF stripe.
10. Turn back the wing to glue down the reinforcement rods, if needed
use a scissor or a ball point pen to loosen down the pre cut laser lines.
11. For rear wing re-inforcement,insert the supplied 1mm rod into the
pre cut slot. (Check the page 4 of exploded view for more clear idea)
12. Make sure it is completely inserted into the slot.
8
9
11 12
7
1010
3X1X660MM
1mm Rod
The Build
Please Note: Few pictures shown below are of different plane and for reference purpose only.
13. Once it reached at the end of Pre-cut slot, use a scissor or wire
cutter to cut down the excess rod.
14. Use thin cyno to glue this rod (Do not use HV CA), use spray
activator to cure it.
15. Here are both Leading edge stripe (3X1mm) and rear wing
reinforcement 1mm rod glued to the wing.
16. Locate the 3X0.5mm 190mm L CF Stripe for aileron
reinforcement.
17. Laser grooving for aileron reinforcement stripe is also pre cut. 18.Insert the stripe vertically into the precut slot, make sure it is
completely inserted into the slot.
14
13
15 16
Page 8
17 18
CUT
REGULAR THIN
CYNO ONLY
3X0.5X190MM
The Build
Please Note: Few pictures shown below are of different plane and for reference purpose only.
19.Use thin cyno to glue this stripe (Do not use HV CA), use spray
activator to cure it.
20. Up next is gluing the 1mm carbon rod into the precut slot for
aileron horn reinforcement.
21. For now, Only glue the indicated part of the rod, we will later glue
the complete rod along with the control horns.
22. Here is the complete wing reinforced using the carbon stipes and
rods. Make sure everything is flushed inside and perfectly glued.
23. locate these triangle shaped pieces of foam for aileron trussing. 24. Using the HV Cyno and kicker, install the center support into it’s
respective slots located in the aileron control surface.
19
23
21
2020
22
24
REGULAR THIN
CYNO ONLY
1 MM Rod
GLUE HERE ONLY
Page 9
The Build
Please Note: Few pictures shown below are of different plane and for reference purpose only.
25.Once installed into the slots, make sure epeat for the
other side.
it is square, r 26. Horizontal fuselage nose section is next, Apply a bead of HV CA to
the edge of the nose piece that contacts the leading edge of the wing
as shown above.
27. Spray Activator (Kicker) to the mating surface of the wing’s leading
edge.
28. Using a straight edge and the indicated cutout as a guide for
alignment, bring the two pieces together. Make sure also that both
pieces are at on the workbench.
29.Lay down the shown parts on the flat surface with wax paper
on it and glue it together. Note that we are working from the bottom
side. The bottom side of this part is the side WITHOUT any printing.-
30. Locate the 1X3mm 325mm L stripe for elevator reinforcement.
25
27
29 30
26
28
GEL GLUE (HV)
ACTIVATOR
3X1X325MM
Page 10