Tack life TLSS01A User manual

TACKLife
USER MANUAL
SCROLL SAW
TACKLife
Model: TLSS01A

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Tableof contents: Page:
1. Explanation of the symbols on the equipment................................................................................................ 2
2. Introduction...................................................................................................................................................... 3
3. Device and accessories description (fig. 1-15).................................................................................................3
4. Intended use.....................................................................................................................................................4
5. Safety information.............................................................................................................................................4
6. Technical data...................................................................................................................................................6
7. Before starting the machine..............................................................................................................................6
8. Assembly...........................................................................................................................................................7
9. Operation..........................................................................................................................................................8
10. Electrical connection ........................................................................................................................................9
11. Transport...........................................................................................................................................................9
12. Cleaning, maintenance, storage and ordering of spare parts...........................................................................10
13. Storage..............................................................................................................................................................10
14. Disposal and recycling.......................................................................................................................................10
15. Troubleshooting..................................................................................................................................................11
16. Warranty certificate.............................................................................................................................................12
17. Declaration of conformity....................................................................................................................................52

1.
Explanation of the symbols on the equipment
2. Introduction
Dear Customer
we hope your new tool brings you much enjoyment and success.
NOTE:
According to the applicable product liability laws, the manufacturer of the device does not assume
liability for damages to the product or damages caused by the product that occurs due to:
Improper handling,
Non-compliance of the operating instructions,
Repairs by third parties, not by authorized service technicians,
Installation and replacement of non-original spare parts,
Application other than specified,
A breakdown of the electrical system that occurs due to the non-compliance of the electric regulations and VDE
regula
tions 0100, DIN 57113 / VDE0113.
Warning! Read the operating instructions to reduce the risk of injury!
Wear safety goggles. Sparks generated during work or splinters, chips and dust emitted by
the equipment can cause loss of sight.
Wearsafetygoggles.Sparksgeneratedduringworkorsplinters,chipsanddustemittedby
the equipment can cause loss of sight.
Wear ear-muffs. The impact of noise can cause damage to hearing.
Important. Risk of injury. Never reach into the running saw blade.
Switch for changing between manual controls (M) and foot pedal controls (F)
(see 10.4
and 10.5)

We recommend:
Read through the complete text in the operating instructions be- fore installing and commissioning the device.
The operating instructions are intended to help the user to be- come familiar with the machine and take advantage
of its ap- plication possibilities in accordance with the recommendations. The operating instructions contain
important information on how to operate the machine safely, professionally and econom- ically, how to avoid
danger, costly repairs, reduce downtimes and how to increase reliability and service life of the machine. In addition
to the safety regulations in the operating instruc- tions, you have to meet the applicable regulations that apply for
the operation of the machine in your country.
Keep the operating instructions package with the machine at all times and store it in a plastic cover to protect it
from dirt and moisture. Read the instruction manual each time before operat- ing the machine and carefully follow
its information.
The machine can only be operated by persons who were in- structed concerning the operation of the machine and
who are informed about the associated dangers. The minimum age re- quirement must be complied with.
In addition to the safety instructions contained in this operating manual and the specific regulations of your country,
the techni- cal rules generally accepted for the operation of machines of the same type must be observed.
We accept no liability for damage or accidents which arise due to non-observance of these instructions and the
safety in- formation.
3.
Device and accessories description (fig. 1-17)
1
Blow-off device
20
Assembly points
39
Allen key 2
2
Mounting (Blow-off device)
21
Work lamp
40
hex key
3
Knurled screw
22
ON/OFF switch work lamp
41
Small wrench
4
Holder (Saw blade guard)
23
Saw blade 1
42
Spiral Cutting Bit 6mm
5
Saw blade guard
24
Allen key, 3 mm
43
Spiral Cutting Bit 3.2mm x4
6
Saw table
25
Retaining device
44
Grinding wheel x3
7
Flexible Driver
26
Screw (retaining device)
45
Drill bits x2
8
Foot pedal
27
Table insert
46
Spiral Cutting Bit
9
Cover, left
28
Saw blade holder, top
47
Spiral Sanding band bit
12.7mm
10
Storage box
29
Upper saw blade clamping screw
48
Sanding band 12.7mm x6
11
Bearings
30
Lower saw blade clamping screw
49
Spiral Sanding band bit 6.3mm
12
Tightening lever
31
Saw blade holder, bottom
50
Sanding band 6.3mm x6
13
Arm
32
Angle (not included in the scope of
delivery)
51
Cut off wheel x 5
14
Graduated scale
33
Screw (degree scale)
52
15
Locking lever
34
Pointer
53
16
Suction connection & suction adapter
35
Screw (left cover)
54
17
ON/OFF switch
36
Screw (left cover)
55
18
Operating mode selection switch
37
Fine-wire fuse
19
Speed regulator
38
Saw blade 2

4.
Intended use
The fretsaw was designed to cut square-edged timber or other workpieces such as Plexiglas, glass
fiber reinforced plastic, foam, rubber, leather, and cork. Do not use this saw to cut round materials.
Round materials can easily become jammed. Risk of injury! Parts can be catapulted!
The equipment may only be used for the tasks it is designed to handle. Any other use is deemed to be
a case of misuse. The user/operator and not the manufacturer will be liable for any damage or injuries
of any kind caused as a result of this.
Please note that our equipment has not been designed for use in commercial, trade or industrial
applications. Our warranty will be voided if the equipment is used in commercial, trade or industrial
businesses or for equivalent purposes.
The equipment is to be operated only with suitable saw blades.
To use the equipment properly you must also observe the
safety information, the assembly instructions and the
operat-
ing instructions to be found in this manual.
All persons who use and service the equipment have to be
acquainted with these operating instructions and
must be in-
formed about the equipment’s potential hazards.
It is also imperative to observe the accident prevention regu-
lations in force in your area.
The same applies for the general rules of health and safety at work.
The manufacturer will not be liable for any changes made to the equipment nor for any damage resulting
from such changes.
Residual risks
Even if you use this electric power tool in accord- ance to instructions, certain residual risks
cannot be eliminated. The following hazards may arise in connection with the equipment’s
construction and layout:
Lung damage if no suitable protective dust mask is applied
Damage to hearing if no suitable ear protection is applied
Contact with the blade in the uncovered cutting zone
Injuries (cuts) when changing the blade
Crushed fingers
Kickback
Tilting of the workpiece due to inadequate support
Touching the blade
Catapulting of pieces of timber and workpieces
5. Safety information
5.1 General safety information on electric power tools
CAUTION
The following basic safety measures must be observed when using electric tools for protection against electric shock, and
the
risk of injury and fire.
Read all these notices before using the electric tool and store
the safety instructions well for later reference.
Maintenance and service
1. Regular cleaning, maintenance, and lubrication.
Pull out the mains plug before making any settings,
service or
repair work.
2. Only have your device repaired by qualified specialists and only with original spare parts. This
ensures that safety of the device is maintained.

Safe work
1. Keep your work area tidy
-Disorder in the work area can lead to accidents.
2. Check the ambient conditions
-Do not expose electric tools to rain.
-Never use electric power tools in damp or wet locations.
-Make sure that the work area is well-illuminated.
-Do not use electric tools where there is a risk of fire or explosion.
3. Protect yourself against electric shocks
-Avoid physical contact with earthed parts (e.g. pipes, radiators, electric ranges, cooling devices).
4. Keep other persons away
-Do not allow other persons, especially children, to touch the electric tool or the cable. Keep them away
from your work area.
5. Securely store unused electric tools
-Unused electric tools should be stored in a dry, el- evated or closed location out of the reach of
children.
6. Do not overload your electric tool
-They will work better and more safely within their speci- fied capacity range.
7. Use the right tools
-Do not use low-output electric tools for heavy work.
-Do not use the electric tool for purposes for which it is not intended. For example, do not use
hand-held circular saws for the cutting of branches or logs.
8. Wear suitable clothing
-Do not wear wide clothing or jewellery, which can become entangled in moving parts.
-When working outdoors, anti-slip footwear is recommended.
-Wear a hair net if you have long hair.
9. Use personal safety equipment.
-Wear safety goggles.
-Use a dust mask when working on dusty jobs.
10. Connect up the dust extraction system
-If connections for dust extraction and a collecting de- vice are present, make sure that they are
connected and used properly.
11. Do not use the cable for purposes for which it is not intended
-Do not use the cable to pull the plug out of the socket. Protect the cable from heat, oil and sharp
edges.
12. Secure the workpiece
-Use the clamping devices or a vice to hold the workpiece in place. In this manner, it is held more
securely than with your hand.
13. Avoid abnormal working postures.
-Make sure you stand squarely and keep your balance at all times.
14. Take care of your tools
-Keep cutting tools sharp and clean in order to be able to work better and more safely.
-Follow the instructions for lubrication and for tool re- placement.
-Check the connection cable of the electric tool regularly and have it replaced by a recognised
specialist when damaged.
-Check theex tension cable regularly and replace it if damaged.
-Keep handles dry and free from oil and grease.
15. Pull the connector out of the socket
-When the electric tool is not in use or prior to maintenance and when replacing tools such as saw
blades, bits, milling heads.

16. Always remove keys and wrenches after use
-Always check that keys, wrenches and other adjusting tools have been removed before you switch on
the equipment.
17. Avoid unintentional starting
-Make sure that the switch is turned off when connecting the tool to the power supply.
18. Use extension cables for outdoors
-Check that it is approved for outdoor duty and is marked accordingly.
19. Be alert at all times
-Watch what you are doing. Use common sense when working. Never use the tool when you are
distracted.
20. Check the electric tool for potential damage
-Protective devices or other parts with minor damage must be carefully inspected to ensure that they
function correctly and as intended prior to continued use of the electric tool.
-Check whether the moving parts function faultlessly and do not jam or whether parts are damaged. All
parts must be correctly mounted and all conditions must be fulfilled to ensure fault-free operation of
the electric tool.
-Damaged protective devices and parts must be properly repaired or replaced by a recognised
specialist workshop, insofar as nothing different is specified in the user manual.
-Damaged switches have to be replaced by a customer service workshop.
-Do not use any electric tool on which the switch cannot be switched on and off.
21. ATTENTION
-The use of other insertion tools and other accessories can entail a danger of injury.
22. Have your electric tool repaired by a qualified electrician
-This electric tool conforms to the applicable safety regulations. Repairs may only be performed by an
electrician using original spare parts. Otherwise accidents can occur.
-
WARNING
This electric tool generates an electromagnetic field during operation. This field can impair active or passive medical
implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons
with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the
electric tool.
5.2 Additional safety instructions
Switch the machine off immediately and pull the power plug in an emergency.
Follow all these safety instructions before and while working with the saw.
Do not use this saw to cut fire wood.
Do not use this saw to cross-cut round wood without a suit- able holding device.
The machine is equipped with a safety switch to prevent it from being switched on again accidentally after a
power failure.
If you need to use an extension cable, make sure its conductor cross-section is big enough for the saw’s power
consumption. Minimum cross-section 1,5 mm2.
If you use a cable reel, the complete cable must be pulled off the reel.
Persons working on the machine should not be distracted.
After you have switched off the motor, never slow down the saw blade by applying pressure to its side.
Only fit blades which are well sharpened and have no cracks or deformations.
Faulty saw blades must be replaced immediately.
Never use saw blades which do not comply with the data specified in this manual.
It is imperative to make sure that all devices which cover the saw blade are in good working order.
Never dismantle the machine’s safety devices or render them inoperative.
Damaged or faulty safety devices have to be replaced immediately.
Never cut workpieces which are too small to hold securely in your hand.
Never load the machine so much that it cuts out.

Always press the workpiece firmly against the saw table.
Never remove loose splinters, chips or jammed pieces of wood when the saw blade is running.
Switch the machine off to rectify faults at the blocked plug-in tool. - Pull the power plug- Remove the blockage.
Important! Risk of injury from saw blade! Wear gloves. Carry out a trial run without a workpiece. Ensure that no
unusual noise or vibration occurs. Should this be the case, switch the unit off and contact the manufacturer.
Carry out retooling work, adjustments, measurements and cleaning jobs only when the motor is switched off. -
Pull the power plug.
Before switching on, make sure that all keys and wrenches have been removed from the tool.
Switch off the motor and pull the power plug before you leave the workplace.
Electrical installation work, repairs and maintenance may only be carried out by persons who have been
specially trained.
Refit all guards and safety devices immediately after you have completed any repairs or maintenance work.
Be sure to observe the safety information and operating and maintenance instructions issued by the
manufacturer, as well as the dimensions listed in the Technical Data.
It is imperative to observe the accident prevention regulations in force in your area as well as all other generally
recognized rules of safety.
Note the information published by your professional associations (VBG 7).
The saw is intended to be used indoors only.
Workpieces that are smaller than the saw blade guard can cause injuries to the hands or fingers. Use suitable
aids!
Avoid cramped hand positions when guiding in the work- piece and avoid positions in which slipping could lead
to your hand making direct contact with the saw blade.
Always fit the saw blade with the teeth facing in the direction of the sawing table.
Always set the correct blade tension to prevent the saw blades from jerking.
Be especially careful when cutting material with irregular cut profiles.
Exercise particular caution when cutting round objects such as rods and pipes. These can roll down into the saw
blade and cause the teeth to catch. Use a wedge to brace such work- pieces.
The teeth can become caught in the kerf when the workpiece is pulled back, especially if sawings have filled in
(blocked) the kerf. In this case, you should switch the saw off, pull the power plug, clear the kerf with a wedge,
and remove the workpiece.
Never leave the work area without having already switched the saw off. Wait until the saw stops moving
completely.
Do not position, join, or construct any parts on the work table while the saw is running.
Only switch the saw on after you have removed any remain- ing material and tools from the work table. Leave
only the workpiece to be machined and any aids (e.g. wedges) on the work table.
Always wear safety goggles!
Keep your fingers at a safe distance from the saw blade.
Carefully guide the workpiece and keep it steady at all times.
Never leave the work area without having already switched the saw off.
Do not let your familiarity with the saw allow you to be care- less. Carelessness can lead to severe injuries within
a fraction of a second.
Working position is always laterally of the saw blade.
Do not lose this safety information.

6. Technical data
Mains voltage............................ .....120 V/60 Hz
Power input................................. ...80 Watt (S1*)
.......................................................120 Watt (S6 30%**)
Stroke rate...................................370-1440 min-1
Protection type
..................................
...
P 20
Stroke..........................................12 mm
Rotate of Flexible Driver............. 2400-4500rpm
Base area....................................630 x 295 mm
Tilting range of table.....................
0°
bis
45°
nach links
Table size.....................................415 x 255 mm
Length of saw blade approx.........134 mm
Reach..........................................406 mm
Max. cutting height at 90°............50 mm
Max. cutting height at 45°............22 mm
Minimum size work piece w x h....100 x 22 mm
Maximum size work piece w x h...400 x 50 mm
Weight.........................................13.2 kg
*Operating mode S1:
Continuous operation at constant load
**Operating mode S6 30%:
Continuous operation with idling (cycle time 10 minutes). To ensure that the motor does not become
excessively hot, it may only be operated for 30% of the cycle at the specified rating and must then be
allowed to idle for 70% of the cycle.
Noise emission values Sound
Sound values were measured in accordance with EN 61029.
Wear ear-muffs.
The impact of noise can cause damage to hearing.
Sound pressure level LpA................................................................................................... 66,9 dB(A)
Uncertainty KpA........................................................................................................................3 dB(A)
Sound power level LWA.......................................................................................................79,9 dB(A)
Uncertainty KWA.......................................................................................................................3 dB(A)
The quoted values are emission values and not necessarily reli- able workplace values. Although there
is a correlation between emission and imission levels it is impossible to draw any certain conclusions
as to the need for additional precautions.
Factors with a potential influence on the actual immission level at the workplace include the duration of
impact, the type of room, and other sources of noise etc., e. g. the number of ma- chines and other
neighbouring operations.
Reliable workplace values may also vary from country to coun- try. With this information the user
should at least be able to make a better assessment of the dangers and risks involved.
Limit the noise level to a minimum!
Use only equipment that is in perfect condition.
Maintain and clean the equipment regularly.

Adopt your way of working to the equipment.
Do not overload the equipment.
Have the equipment checked if necessary.
Switch off the equipment when not in use.
Suitable saw blades
All industry-standard saw blades with a minimum length of 127 mm with and without a pin may be
used.
7. Before starting the machine
7.1 Unpacking
Open the packaging and remove the device carefully.
Remove the packaging material as well as the packaging and transport bracing (if available).
Check that the delivery is complete.
Check the device and accessory parts for transport damage.
If possible, store the packaging until the warranty period has expired.
ATTENTION
The device and packaging materials are not toys! Children must not be allowed to play with plastic
bags, film and small parts! There is a risk of swallowing and suffocation.
7.2 General notes
All covers and safety devices have to be properly fitted be- fore the equipment is switched on.
It must be possible for the blade to run freely.
When working with wood that has been processed before, watch out for foreign bodies such as nails or screws,
etc.
Before you actuate the On/Off switch, make sure that the saw blade is correctly fitted and that the equipment’s
moving parts run smoothly.
Check that the voltage on the rating plate is the same as your supply voltage before you connect the equipment
to the power supply.
Only ever connect the equipment to a properly installed shock-proof socket which is protected by a 10A fuse as a
minimum.
WARNING
Danger of injury! Disconnect the mains plug on the scroll saw before all assembly work.
1. The length of the screws to be used varies, depending on the thickness of the table top.
2. Mark the drill holes. Use the fretsaw as a template for this purpose.
3. Drill 4 holes with a diameter of 8 mm into the work table and the rubber base.
4. Screw the scroll saw onto the workbench with the hex- agonal bolt (G) through the assembly points (fig. 3 pos20)
in the following sequence (fig. 5):
A Fretsaw
B Rubber base
C Work table
D Flat gasket
E Washer
F Hex nut
5. Tighten the hexagonal nut (F) first

8. Assembly
WARNING
Danger of injury! Disconnect the mains plug on the scroll saw before all assembly work.
8.1 Installing the depressor (fig. 6, 7)
NOTE:
Before assembling the depressor (25), the saw blade pre-in- stalled at the factory (23) must be
removed (see 9.3).
1
.
Remove the saw blade (23) as described in 9.3.
2
.
Remove the depressor (25) from the saw blade guard
3
.
(5) by loosening the screw (26) completely (see fig. 6).
4
.
Insert the holder (4) into the opening (see fig. 7).
5
.
Fasten the holder (4) with the knurled screw (3).
6
.
Install the depressor (25). Insert the screw (26) into the holder (4) and fasten it.
7
.
Insert the saw blade (23) again as described in 9.3.
8.
Ensure that the depressor (25) does not contact the saw blade (23).
The depressor (25) must always be adjusted according to the workpiece height. However, the
workpiece should not be clamped, but should rather be able to move freely.
The depressor (25) is used to lock the workpiece so that it cannot swing upwards, which would destroy
the saw blade (23).
8.2 Installing the blow-off device (fig. 8)
1
.
Ensure that the saw blade guard (5) folded down.
2
.
Screw the blow-off device (1) clockwise onto the holder(2) as described in fig. 8.
8.3 Changing the saw blade (fig. 1, 8-11)
IMPORTANT
To avoid injuries attributed to inadvertent startup: Before removing or replacing the saw blade, al- ways
press “0“ and remove the mains plug from the socket.
8.3.1 Removing the saw blade without pins (optional)
1. To remove the saw blade (23) , lift the table insert (27) upwards.
2. First, release the tension by flipping the tension lever (12) upwards. Continue reducing the tension by turning
clock- wise as required.
3. Press the support (13) down lightly (see fig. 9).
4. Then loosen the upper saw blade clamping lever (29), followed by the lower saw blade clamping lever (30) using
the Allen key (24)
8.3.2 Inserting the saw blade without pins (optional)
The teeth of the saw blade must always point downwards.
1. First, secure the saw blade (23) in the lower saw blade mounting (31). To secure the saw blade (21), tighten the
lower saw blade clamping screw (30) using the Allen key (24).
2. Press the support (13) down lightly. Fasten the other end of the saw blade (23) in the top saw blade holder (28)
(see fig. 9).
3. Fix the saw blade (23) with the upper blade clamping screw (29) (see fig. 10).
4. Tighten the saw blade (23) with the clamping lever (12), by pressing it down again. Check the tension of the saw
blade (23). If the tension is insufficient, it can be increased by turning the lever clockwise. First release the
clamping lever (12).
5.
Put the table insert (27) back.

8.3.3 Removing the saw blade with pins
1. To remove the saw blade (23), lift the table insert (27) upwards.
2. First, release the tension by flipping the tension lever (12) upwards. Continue reducing the tension by turning
clock- wise as required.
3. Press the support (13) down lightly (see fig. 9).
4. Pull the saw blade from the upper and lower saw blade mounting (28/31).
8.3.4 Inserting the saw blade with pins
The teeth of the saw blade must always point downwards.
1. Insert one end of the saw blade (23) through the drilled hole in the table. Insert the pins of the saw blade (23) into
the corresponding recesses of the top and bottom saw blade holder (28/31).
2. First insert the saw blade (23), in the lower blade holder (31).
3. Press the support (13) down lightly (see fig. 9).
4. Check the position of the saw blade pins in the saw blade mountings (28/31).
5. Tighten the saw blade (23) with the clamping lever (12), by pressing it down again. Check the tension of the saw
blade (23). If the tension is insufficient, it can be increased by turning the lever clockwise. First release the
clamping lever (27).
NOTE
The left side features a storage box (10), which enables you to stow replacement saw blades and the
hexagon wrench.
8.4 Checking the saw blade tension
WARNING
Check the blade tension regularly and after insert- ing a saw blade.
Tension the saw blade after assembly by pressing down on the tension lever (12).
If the blade tension is too low or too high, proceed as follows:
Fold the tension lever (12) upwards.
Turn the tension lever (12) clockwise to increase the tension and anti-clockwise to reduce it.
Press the tension lever down again to engage the setting.
If the tension is correct, the saw blade should produce a light tone when it is plucked, like a string.
8.5 Calibrating the angle scale (fig. 12)
Important
Check the adjustment of the angular scale before you start working with the unit.
1. To set the saw table, use a 90° bracket (32, not in the scope of delivery). Place this against the saw table and the
saw blade (fig. 12).
2. Loosen the screw (33) and turn the pointer (34) to the 90° marking.
3.
Make a test cut. Check the angle on the workpiece with a protractor. If necessary, readjust the pointer (34).
8.6 Chip extraction (fig. 13)
ATTENTION: Only operate the device with an extraction system.
Connect a suitable chip extraction system (not included in the scope of delivery) to the suction connection (16)
(see fig. 13, sample figure).
ATTENTION: Check and clean the suction channels at regular intervals.

Fig 20
Fig 21
Fig 22
8.7 Flexible Driver Attachment(fig.18, 19)
Safety Rules for Flexible Driver(fig.18, 7)
Do not operate the flexible shaft with a sharp or multiple bends. Ensure that there are no sharp residual
bends or kinks in the Flexible Driver before the operation.
Over bending the shaft can generate excessive heat on the jacket or hand piece and may cause the
Flexible Driver to disengage from the tool.
The minimum recommended bend radius is 6”(fig 20).
Always hold the hand piece firmly in your hands during the start-up. The reaction torque of the motor,
as it accelerates to full speed, can cause the shaft to twist.
Not for use with router bits or other large diameters (1” or larger) bits. Large diameter bits can cause
kickback and loss of control when used with the Flexible Driver.
Do not remove end ferrule while tool is running. The cable will become loose from the jacket and will
uncontrollably whip or lash around.
Installation Diagram of Flexible Driver(fig.16, 17, 18, 19)
1
.
Raise the shaft collar(52) & shake gently until the inner flexible shaft(55) protrudes from fitting collar.
2
.
Insert the inner flexible shaft into the collect(56) then tighten the collar(52) to the nut(57).
3
.
Insert the hex key(fig 16, 40 ) into the hole on the handle(fig 21).
4
.
Loosen collect nut with small wrench(fig 16, 41) then insert shank of accessory(fig 17) into collect.
Tighten collect nut and check all fitting to ensure they are securely fastened.
Directions for use
With small milling cutters / grinding pins: Use a high speed.
With large milling cutters / grinding pins: Use a low speed.
Precision work / engraving: Hold the drive unit like a pen.
Rough work: Hold the drive unit like a hammer.
Tips
Exert only moderate pressure on the workpiece and allow it to be processed at uniform speed.
You will not finish your work sooner by exerting heavy pressure. On the contrary, heavy pressure will cause the
drive unit to slow down or stop and will overload the motor.
For your own safety, use a vise or screw clamp to secure small workpieces.

9. Operation
9.1 General information
The saw does not cut wood automatically. Rather, the opera- tor must push and guide the wood toward the
moving saw blade.
The teeth only cut the wood on the downstroke.
The wood must be slowly pushed and guided toward the saw blade, since the teeth of the blade are very small.
Those who want to use the saw must go through the process of learning how to do so. During this time, a few
blades will invariably break.
When cutting thicker wood, special attention must be paid not to bend or twist the saw blade.
Handling the saw blade properly increases its service life.
9.2 On/off switch (16)
Switching on: Press the “I” button.
Switching off: Press the “0” button.
ATTENTION
The machine is equipped with a safety switch against reactivation if the voltage drops.
If the scroll saw is switched on and the power supply in the mains is interrupted, the scroll saw remains
switched off, even if the power supply is re-established. Press the “I” button to switch it on
9.3 Work lamp operation (fig. 4)
1
.
Switch the machine on as described in 10.2.
2.
The work lamp (21) may not be switched on/and off with the work lamp on/off switch (22).
9.4 Stroke rate controller (fig. 2)
The stroke rate controller (19) allows you to set the stroke rate according to the material to be cut. In
case of soft material, we recommend high stroke rates, while strokes rates should be kept low for hard
material. Turn the stroke rate controller (19) clock- wise to increase the stroke rate. Turning
anti-clockwise lowers the stroke rate.
9.5 Operating modes (fig. 1, 2)
The scroll saw is able to be operated manually or via the foot pedal.
9.5.1 Manual controls
1
.
Ensure that the machine is switched on.
2
.
Set the operating mode selection switch (18) to the “M” position to operate the saw manually.
3.
Use the stroke rate controller (19) to set the appropriate stroke rate for the material (see 10.4)
9.5.2 Foot pedal controls
1. Ensure that the machine is switched on.
2. Set the operating mode selection switch (18) to the “F” position to operate the saw via the foot pedal (8).
3. The stroke rate may now be regulated via the foot pedal position. If you depress the foot pedal (8)
completely, you will reach the maximum stroke rate.

CAUTION
When changing from foot pedal controls to manual controls, the machine starts automatically. The
stroke rate corresponds with the stroke rate set on the stroke rate controller (19).
9.6 Making inside cuts
This scroll saw allows inside cuts in workpieces without damaging the outside or the circumference of
the workpiece.
1. Remove the saw blade (23) as described in 9.3.
2. Drill a hole into the workpiece.
3. Place the workpiece with the drilled hole over the open- ing of the table inlay (27) on the saw table (6).
4. Install the saw blade (23) through the drilled hole in the workpiece and set the blade tension.
5. After completing the inside cut, remove the saw blade (23) from the blade holders (as described in 9.3).
6. Remove the workpiece from the table.
9.7 Miter cutting (fig. 14)
WARNING
Be especially careful when making miter cuts. The angle of the saw table makes it easier for the
workpiece to slip. There is a danger of injury.
1. To carry out miter cuts adjust the distance of the blade guard for worktable accordingly.
2. Swivel the saw table by loosening the locking lever (15) and tilting the table (6) to the desired position.
3. Tighten the locking lever (15)
9.8 Flexible Driver attachment (fig 17, 18, 19)
1. Run-In before Operation
For optimum performance, allow your new Flexible Driver attachment to run at high speed on your
rotary tool in a vertical position for 2minutes before use.
2. Disengagement of the Flexible Driver
The flexible shaft may become disengaged if the motor of your rotary tool is not elevated Higher than
the working end of the Flexible Driver.
3. Flexible Shaft Lubrication
The Flexible Driver should be lubricated after every 25-30 hours of use. To lubricate, Unscrew the
Flexible Driver assembly from the motor housing. Pull the center core out of the Flexible Driver
assembly. Wipe a very thin film automotive wheel bearing grease on to the center core and reinsert it
back into the shaft. To prevent damage to tool do not over grease shaft.
Too much grease will cause the unit to overheat.
Reattach the Flexible Driver to the rotary tool.
WARNING :
Must put the Flexible Driver back to the clip(fig 18, 54) when
you are done.
10. Electrical connection
The electrical motor installed is connected and ready for operation. The connection
complies with the applicable VDE and DIN provisions.
The customer‘s mains connection as well as the extension cable used must also
comply with these regulations.

Damaged electrical connection cable
The insulation on electrical connection cables is often dam- aged.
This may have the following causes:
Passage points, where connection cables are passed through windows or doors.
Kinks where the connection cable has been improperly fas- tened or routed.
Places where the connection cables have been cut due to being driven over.
Insulation damage due to being ripped out of the wall outlet.
Cracks due to the insulation ageing.
Such damaged electrical connection cables must not be used and are life-threatening due to the
insulation damage.
Check the electrical connection cables for damage regularly. Make sure that the connection cable
does not hang on the power network during the inspection.
Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use
connection cables with the marking H 05 VV-F, 3x1.5 mm2.
The printing of the type designation on the connection cable is mandatory.
AC motor
The mains voltage must be 220-240 V~
Extension cables up to 25 m long must have a cross-section of
1.5 mm2.
Connections and repairs of electrical equipment may only be carried out by an electrician.
Please provide the following information in the event of any enquiries:
Type of current for the motor
Machine data - type plate
11. Transport
Transport the electric tool by lifting it on the recesses pro- vided for this on the frame and the engine cover.
Never use the protective devices for handling or transport.
Make sure that the exposed part of the saw blade is covered during transport, e. g. by the protective device
12. Cleaning, maintenance, storage and ordering of spare parts
WARNING
Always switch the machine off and remove the mains plug prior to all maintenance and cleaning
work.
12.1 Cleaning
Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. We
recommend that you clean the equipment immediately after you use it.
12.1.1 Exterior cleaning
Clean the equipment regularly with a damp cloth and some soft soap.
Do not use cleaning agents or solvents; these may be aggressive to the plastic parts in the equipment.
Ensure that no water can get into the interior of the equipment.
12.1.2 Interior cleaning (fig. 15)
1. Open the storage box (8).
2. Remove the screw (36).
3. Loosen the screw (35).

4. Remove the cover (9).
5. Blow out the device interior with low-pressure com- pressed air.
6. Attach the cover again (9).
7. Fasten the screw (35).
8. Insert the screw (36) again and tighten it.
9. Close the storage box (10).
12.2 Servicing
12.2.1 Bearings (fig. 1/pos. 11)
Lubricate the bearing points (10) of the deflection rollers after approx. 25-30 operating hours at the
latest using high-quality machine grease.
12.2.2 Carbon brushes
In case of excessive sparking, have the carbon brushes checked only by a qualified electrician.
IMPORTANT
The carbon brushes should not be replaced by anyone but a qualified electrician.
12.2.3 Mains cable
If the mains cable is pulled out, cut, or damaged in some other form, then it should be replaced
immediately.
12.2.4 Replacing the fine-wire fuse (fig. 16)
If the fine-wire fuse (37) is defective, it must be replaced with a fine-wire fuse of the same type.
WARNING
Do not bypass the fine-wire fuse (37)! Do not use fuses of any other type! This can lead to damage to
the device.
12.3 Service information
Please note that the following parts of this product are subject to normal or natural wear and that the
following parts are therefore also required for use as consumables.
Wear parts*: Carbon brushes, saw blade, table inlay
* Not necessarily included in the scope of delivery!
12.4 Ordering replacement parts
The following information must be provided on all orders for spare parts:
Model/type of the equipment
Article number of the equipment
13. Storage
Store the equipment and accessories out of children’s reach in a dark and dry place at above
freezing temperature. The ideal storage temperature is between 5 and 30 °C. Store the electric tool
in its original packaging.
14. Disposal and recycling
The equipment is supplied in packaging to prevent it from being damaged in transit. The raw
materials in this packaging can be reused or recycled.
The equipment and its accessories are made of various types of material, such as metal and plastic.
Defective components must be disposed of as special waste. Ask your dealer or your local council.
Table of contents
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