Taco 0015e3-2 User manual

102-541
SUPERSEDES: January 19, 2021 EFFECTIVE: August 16, 2021
Plant ID No. 001-5001
0015e3-2 ECM High-Efficiency Circulator
DESCRIPTION:
The 0015e3 is a variable speed ,high-efficiency, wet rotor circulator with an ECM, permanent magnet
motor. With 3 easy settings, its performance curves are equivalent to the versatile Taco 0015 3-speed and
ideal for hydronic systems zoned with circulators or zone valves. The 0015e3 reduces power consump-
tion by up to 85% compared to equivalent AC permanent split capacitor circulators.
APPLICATION:
•Maximum operating pressure: 125 psi (8.6 bar)
•Maximum water temperature: 230°F (110ºC)
•Electrical specifications:
Voltage: 110-120V, 50/60 Hz, single phase
Maximum operating power: 44W
Maximum amp rating: 0.54
•Equipped with a cast iron casing and should be used for closed loop systems only
•Not suitable for open loop potable water or chilled water systems
•Taco circulator pumps are for indoor use only – employer uniquement a l’interieur
•Acceptable for use with water or maximum of 50% water/glycol solution
FEATURES:
•Three easy settings to match system requirements - LOW, MEDIUM, HIGH
•Replaces all single speed and 3-speed circulators in its class
•ECM performance equivalent to the versatile Taco 0015 3-speed circulator
•Multi-color LED display showing power on and error code diagnostics
•Use with a Taco ZVC Zone Valve Control or SR Switching Relay for ON/OFF operation
•Nut capture feature on flanges for easier fit up
•Dual electrical knockouts and 6” stranded wire leads for easy wiring
•Double insulated - no ground-wire required
•Whisper quiet operation
•BIO Barrier®protects the pump from system contaminants
•SureStart ®- automatic unblocking and air purging mode
•Optional 2-way universal flange model for easy fit-up to any flange orientation. See Figure 1.
•Integral Flow Check (IFC®) included - Field installed
•Green Mode - active system monitoring and power optimization
WARNING: Do not use in swimming pool or spa areas. Pump has not been investigated for these applications.
AVERTISSEMENT : Ne pas utiliser dans une piscine ou un spa. La pompe n'a pas été étudiée pour ces applications.
CAUTION: The addition of petroleum based fluids or certain chemical additives to systems using TACO equipment
voids the warranty. Consult factory for fluid compatibility.
ATTENTION : L'ajout de liquides à base de pétrole ou de certains additifs chimiques à des systèmes utilisant un
équipement TACO annule la garantie. Consultez le fabricant pour connaître la compatibilité de liquides.
CAUTION: Installations at elevations over 5000 feet must have higher fill pressure of 20 psi minimum to prevent
pump cavitation and flashing. Premature failure may result. Adjust expansion tank pressure to equal fill pressure. A
larger size expansion tank may be required.
ATTENTION : Des installations à des altitudes de plus de 1600 mètres doivent présenter une pression de remplis-
sage plus élevée de 20 psi au minimum afin d'éviter toute cavitation ou flashing de la pompe. Une défaillance pré-
maturée peut en résulter. Réglez la pression du réservoir d'expansion de façon qu'elle soit égale à la pression de
remplissage. Un réservoir d'expansion d'une taille supérieure peut être nécessaire.
Instruction Sheet
®
INSTALLATION:
Standard flange model:
0015e3-2F2
Optional 2-way flange model:
0015e3-2F4
Figure 1:
®
-1-

KEY:
VI, V2, V3 = SHUT-OFF ISOLATION VALVE
P = TACO CIRCULATOR WITH IFC
FF = FAST FILL BOILER FEED VALVE
PV4 = PURGE VALVE
RECOMMENDED PURGING STEPS:
1. CLOSE V1, PV4, V2
2. OPEN V3
3. OPEN FF VALVE
4. OPEN V2, PV4, TO PURGE LAST ZONE
FIRST (ZONE 3)
5. CLOSE FF VALVE
6. CLOSE V2, PV4
7. REPEAT STEPS 1 TO 6 FOR EACH
ADDITIONAL ZONE, PURGE ZONE 1 LAST
8. OPEN V1 WHEN ALL ZONES ARE
PURGED
9. ADJUST SYSTEM TO DESIRED OPERATING
FILL PRESSURE IF REQUIRED
Figure 2:
-2-

KEY:
VI, V2, V3 = SHUT-OFF ISOLATION VALVE
P = TACO CIRCULATOR WITHOUT IFC INSTALLED
FF = FAST FILL BOILER FEED VALVE
PV4 = PURGE VALVE
ZV = ZONE VALVE
RECOMMENDED PURGING STEPS:
1. CLOSE V1, PV4, V2
2. OPEN V3 AND ZV3
3. OPEN FF VALVE
4. OPEN V2, PV4, TO PURGE LAST ZONE FIRST
(ZONE 3)
5. CLOSE FF VALVE
6. CLOSE V2, PV4
7. REPEAT STEPS 1 TO 6 FOR EACH ADDITIONAL
ZONE, PURGE ZONE 1 LAST
8. OPEN V1 WHEN ALL ZONES ARE PURGED
9. ADJUST SYSTEM TO DESIRED OPERATING FILL
PRESSURE IF REQUIRED
10.MOVE ALL ZV TO CLOSED/AUTOMATIC POSITION
Figure 3:
-3-

ACCEPTABLE MOTOR MOUNTING POSITIONS AND EZ CASING ROTATION
To rotate the pump casing, remove the 4 motor screws. When rotating pump casing position,
DO NOT detach motor housing from the casing. Damage to the casing O-ring and leakage may
result.Simply spin casing to the proper flow direction desired as shown in Figure 4 and Figure
5. Reattach the 4 screws (1⁄8" allens wrench required). Be sure motor is positioned correctly
and is seated evenly to prevent leakage or damage to O-ring. Tighten motor screws evenly to
25-38 in-lbs torque.
WARNING: Use supply wires suitable for 90°C.
AVERTISSEMENT : Employer des fils d’alimentation adeqauts pour 90°C.
1. Location: The circulator can be installed on the supply or return side of the boiler but for best system performance, it should always
pump away from the expansion tank. See piping diagrams in Figure 2 and Figure 3.
2. Mounting position: Circulator must be mounted with the motor in the horizontal position. See Figure 4 and Figure 5 below for
acceptable motor mounting orientations.
3. Filling the system: Fill the system with tap water or a maximum of 50% propylene-glycol and water solution. The system must be
filled before operating the circulator. The bearings are water lubricated and should not be allowed to operate dry. Filling the system
will result in immediate lubrication of the bearings. It is always good practice to flush a new system of foreign matter before starting
the circulator.
Always install with motor in horizontal orienta-
tion. Position electrical junction box at 9 o’clock
for best viewing orientation. Pump casing may
be rotated to change flow direction. Locate the
arrow on the casing body to determine flow
direction.
CAUTION: To reduce the possibility of noise transmission, be sure to add vibration dampeners to piping when
mounting circulator to wall or floor joists.
ATTENTION : Pour réduire la possibilité de transmission de bruit, veillez à ajouter des amortisseurs de vibration à
la tuyauterie lors du montage du circulateur sur des chevêtres de mur ou de plancher.
WARNING: Risk of electric shock. To reduce the risk of electric shock, be certain that it is connected only to a prop-
erly grounded, grounding-type receptacle. Follow all local electrical and plumbing codes.
AVERTISSEMENT : Risque de choc électrique. Pour réduire le risque de choc électrique, veillez à ce qu'elle soit rac-
cordée uniquement à un réceptacle de type mise à la terre proprement mis à la terre. Respectez tous les codes de
plomberie et électriques locaux.
WARNING: Disconnect power when servicing.
AVERTISSEMENT : Couper l'alimentation lors de
l'entretien.
CAUTION: Use flexible conduit only. Not for use with rigid conduit.
ATTENTION : N'utiliser que du conduit flexible ; n’est pas fait pour
du conduit rigide.
CAUTION: Do not use flat rubber gaskets. Only use O-ring gaskets provided or leaks may result. Warranty will be void.
Integral Flow Check (IFC®) option - An IFC®is included in carton. If required, press IFC into machined discharge port with plunger and o-ring
facing in, until it snaps into place. Before installing, press IFC plunger to be sure it moves freely. See Figure 4 and Figure 5 above.
CAUTION: When rotating pump body position, do not detach motor housing from the casing. Damage to the casing O-
ring and leakage may result.
Figure 4: Figure 5: Figure 6: Do not detach motor
from pump casing. Simply spin
casing to the proper flow direction.
Spin
casing
to
change
flow
direction.
Spin casing
to change
flow direction. X
-4-

4. Wiring the circulator: Disconnect AC power supply. Remove terminal box cover. Attach a wiring connector into knockout hole.
Use flexible conduit only. Connect Line/Hot power to the black lead, Neutral to the white lead. See wiring diagram above. The
0015e3 is a double insulated circulator; no grounding wire is necessary. Replace terminal box cover. Insert cap plug provided to
cover unused knockout hole.
Note: If pigtail leads provided are not used, be sure to trim field wire to a strip length of .25" (+/- .025") to prevent exposed wire causing
a short at the terminal plug. Connect line and neutral to green terminal plug as shown in diagram. Depress the spring tab with a small
screwdriver to insert wire into plug. Release tabs to complete connection.
5. Start the circulator: When purging the system, it is recommendedto run the circulator at full speed long enough to remove all
remaining air from the bearing chamber. This is especially important when installing the circulator in the off-season. An orange LED
will illuminate when the 0015e3 is powered on.
6. Green Mode: Responsive technology actively monitors system conditions and automatically adjusts to optimize power consumption.
Full Speed Operation:
To run the pump at full speed during the fast fill, start-up and purge process, rotate dial to HIGH setting. To return to the normal oper-
ating mode, turn dial to desired LOW, MEDIUM or HIGH setting.
CAUTION: Never run the circulator dry or permanent damage may result.
ATTENTION: Ne laissez jamais le circulateur tourner à sec, des dommages permanents peuvent en résulter.
NEUTRAL
TERMINAL BOX
LN
No ground wire is required.
Green Terminal Plug
Spring Tabs
WIRE NUT
WHITE
BLACK
LINE
WARNING: SERVICING OF DOUBLE-INSULATED APPLIANCES. A double-insulated appliance is marked with one or
more of the following: The words “DOUBLE INSULATION” or “DOUBLE INSULATED” or the double insulation symbol
(square within a square). In a double-insulated appliance, two systems of insulation are provided instead of ground -
ing. No grounding means is provided on a double-insulated appliance, nor should a means for grounding be added.
Servicing a double-insulated appliance requires extreme care and knowledge of the system, and should be done by
qualified service personnel. Replacement parts for a double-insulated appliance must be identical to the parts they
replace.
AVERTISSEMENT : ENTRETIEN DES APPAREILS À DOUBLE ISOLATION. Un appareil à double isolation est marqué
avec un ou plusieurs des éléments suivants : les mots « DOUBLE INSULATION » ou « DOUBLE INSULATED » ou le
symbole de double isolation (carré dans un carré). Dans un appareil à double isolation, deux systèmes d'isolation
sont fournis plutôt que la mise à la terre ; aucun moyen de mise à la terre n’est fourni ni ne doit être ajouté. L'entretien
d'un appareil à double isolation exige de grandes précautions et une connaissance approfondie du système, et doit
être effectué par un technicien qualifié. Les pièces de rechange pour un appareil à double isolation doivent être iden-
tiques aux pièces remplacées.
-5-

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CAUTION: Do not attempt to remove LED panel from circulator. Serious damage to circulator electronics may result.
ATTENTION: N'essayez pas de retirer le panneau de LED du circulateur. Des dommages sérieux à l'électronique du
circulateur peuvent en résulter.
0015e3-2 Performance Curves
Selection options are LOW, MEDIUM or HIGH. On HIGH setting, the 0015e3 runs at full speed. On MEDIUM or LOW setting,
the 0015e3 varies its speed to maintain a constant pressure differential (∆p-c) in the system as heating load increases or
decreases. See chart above for operating curves and equivalent 00®model at each setting.
The 0015e3 has 3 Operating Settings:
•LOW - 5 feet of head constant pressure, variable speed.
• MEDIUM - 10 feet of head constant pressure, variable speed.
•HIGH - 18 feet of head max, full fixed speed.
7. Programming your 0015e3 circulator: Modify the performance of the circulator as needed by rotating the dial using a flat screw-
driver An orange LED will illuminate when the circulator is powered on. The LED will flash each time a setting is changed. See
diagram below to determine best setting for the system.The selection of the right operating curve depends on the characteristics
of the heating system and the actual heat demand. See cross-reference replacement chart on page 8.
Green Mode:
•On LOW setting only after 12 hours of constant run circulation, the 0015e3 will automatically self-adjust to the
Green Mode curve for power optimization. See Green mode curve above.
•When the 0015e3 cycles OFF, it always resets to it’s original operating mode setting.
-6-

FAULTS CONTROL
PANELCAUSES REMEDIES
The circulator is
noisy
LED on Suction pressure is
insufficient - cavitation
Increase the system suction
pressure within the
permissible range.
LED on Presence of foreign bodies
in the impeller
Disassemble the motor and
clean the impeller.
Loud noises of
water circulation
Flashing white
LED
Air in the system. Pump
may be air-bound.
Vent the system. Repeat
fill and purge steps.
Circulator is not
running although
the electrical
power supply is
switched on
LED off
Lack of power supply
Verify voltage value of the
electric plant.
Verify the connection of the
motor.
Circuit breaker might be
tripped
Check circuit breaker at panel
and reset if necessary
The circulator is defectiveReplace the pump.
Overheating
Let the pump cool down for
some minutes. Then try to re-
start it. Verify that the water
and ambient temperature are
within the indicated
temperature ranges.
LED red The rotor is blocked
Disassemble the motor and
clean the impeller. See
unlocking procedure below.
Insufficient supply voltage
Verify that the power supply
matches the data on the name
plate.
Building does not
get warm. LED on System may be air-bound Vent system.
Repeat fill and purge steps.
8. Troubleshooting the error codes: Listed below are potential diagnostic error codes which will appear on the LED display in case
of a malfunction.
9. Unlocking Procedure: A red LED indicates the circulator is locked or sticking. Disconnect and connect power supply to start the
automatic release process. The circulator makes 100 attempts to restart (process lasts approximately 15 minutes). Every restart
is signalled by a short white flash of LED light. If the locking is not removed through the automatic release process after 100
attempts to restart the circulator, it goes into standby and the LED remains red. In this case follow the manual procedure
described in the next steps: during any attempt, the red LED light keeps blinking; after that the circulator tries again to start. If
the locking is not removed through the automatic release process (the warning light returns to be red), perform the manual steps
described below.
1. Disconnect power supply - the warning light switches off.
2. Close both isolating valves and allow cooling. If there are no shut-off devices, drain the system so that the fluid level is
beneath that of the circulator.
3. Loosen 4 motor bolts. Remove motor from casing. Carefully pull the rotor/impeller from the motor.
4. Remove impurities and deposits from the impeller and casing.
5. Reinsert the rotor/impeller into the motor.
6. Connect power supply. Check for impeller rotation.
7. If the circulator still doesn’t run it will need to be replaced.
-7-

LIMITED WARRANTY STATEMENT
Taco, Inc. will repair or replace without charge (at
the company’s option) any Taco High-Efficiency
circulator or circulator part which is proven defec-
tive under normal use within three (3) years from
the date of manufacture.
In order to obtain service under this warranty, it
is the responsibility of the purchaser to promptly
notify the local Taco stocking distributor or Taco
in writing and promptly deliver the subject product
or part, delivery prepaid, to the stocking distribu-
tor. For assistance on warranty returns, the pur-
chaser may either contact the local Taco stock-
ing distributor or Taco. If the subject product or
part contains no defect as covered in this war-
ranty, the purchaser will be billed for parts and
labor charges in effect at time of factory exami-
nation and repair.
Any Taco product or part not installed or operated
in conformity with Taco instructions or which has
been subject to misuse, misapplication, the addi-
tion of petroleum-based fluids or certain chemi-
cal additives to the systems, or other abuse, will
not be covered by this warranty.
If in doubt as to whether a particular substance
is suitable for use with a Taco product or part, or
for any application restrictions, consult the
applicable Taco instruction sheets or contact
Taco at (401-942-8000).
Taco reserves the right to provide replacement
products and parts which are substantially similar
in design and functionally equivalent to the
defective product or part. Ta co reserves the right
to make changes in details of design, construc-
tion,or arrangement of materials of its products
without notification.
TACO OFFERS THIS WARRANTY IN LIEU OF
ALL OTHER EXPRESS WARRANTIES. ANY
WARRANTY IMPLIED BY LAW INCLUDING
WARRANTIES OF MERCHANTABILITY OR
FITNESS IS IN EFFECT ONLY FOR THE DURA-
TION OF THE EXPRESS WARRANTY SET
FORTH IN THE FIRST PARAGRAPH ABOVE.
THE ABOVE WARRANTIES ARE IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR
STATUTORY, OR ANY OTHER WARRANTY
OBLIGATION ON THE PART OF TACO.
TACO WILL NOT BE LIABLE FOR ANY SPE-
CIAL, INCIDENTAL, INDIRECT OR CONSE-
QUENTIAL DAMAGES RESULTING FROM THE
USE OF ITS PRODUCTS OR ANY INCIDENTAL
COSTS OF REMOVING OR REPLACING
DEFECTIVE PRODUCTS.
This warranty gives the purchaser specific rights,
and the purchaser may have other rights which
vary from state to state. Some states do not
allow limitations on how long an implied warranty
lasts or on the exclusion of incidental or conse-
quential damages, so these limitations or exclu-
sions may not apply to you.
Taco Grundfos Armstrong Xylem/B & G Wilo
005
006
007
008
00R
00R 3-speed
0015 3-speed
UP 15-10 F
UP 15-10 FR
UP 15-42 F
UP 15-42 FR
UPS 15-42 F
UPS 15-58 FC
UPS 15-58 FRC
ALPHA 15-55F
ALPHA 15-55FR
Astro 230CI
Astro 230CI-R
Astro 250CI
Astro 250CI-R
Astro 20
Astro 25
Astro 30
Astro 30-3
Astro 50-3
Compass 20-20
ecocirc 19-14 auto
ecocirc 19-14 vario
NRF-22
NRF-25
NRF-9F/LW
Star S 16F
Star S 16FX
Star S 21RFC
Star S 21FX
Star S 21F
Stratos ECO 16 RFC
0015e3 Pump Replacement Cross Reference
198-213 RP Casing O-ring
198-214 RP Wiring plug connector(green)
198-215 RP Terminal box cover(black)
198-217 RP Terminal box cover screws
(5 per bag)
0010-025 RP Integral Flow Check (IFC®)
007-007 RP Flange gasket set
Replacement Parts List
2021
LIMITED WARRANTY STATEMENT
Taco, Inc. will repair or replace without charge (at
the company’s option) any Taco High-Efficiency
circulator or circulator part which is proven defec-
tive under normal use within three (3) years from
the date of manufacture.
In order to obtain service under this warranty, it
is the responsibility of the purchaser to promptly
notify the local Taco stocking distributor or Taco
in writing and promptly deliver the subject product
or part, delivery prepaid, to the stocking distribu-
tor. For assistance on warranty returns, the pur-
chaser may either contact the local Taco stock-
ing distributor or Taco. If the subject product or
part contains no defect as covered in this war-
ranty, the purchaser will be billed for parts and
labor charges in effect at time of factory exami-
nation and repair.
Any Taco product or part not installed or operated
in conformity with Taco instructions or which has
been subject to misuse, misapplication, the addi-
tion of petroleum-based fluids or certain chemi-
cal additives to the systems, or other abuse, will
not be covered by this warranty.
If in doubt as to whether a particular substance
is suitable for use with a Taco product or part, or
for any application restrictions, consult the
applicable Taco instruction sheets or contact
Taco at (401-942-8000).
Taco reserves the right to provide replacement
products and parts which are substantially similar
in design and functionally equivalent to the
defective product or part. Ta co reserves the right
to make changes in details of design, construc-
tion,or arrangement of materials of its products
without notification.
TACO OFFERS THIS WARRANTY IN LIEU OF
ALL OTHER EXPRESS WARRANTIES. ANY
WARRANTY IMPLIED BY LAW INCLUDING
WARRANTIES OF MERCHANTABILITY OR
FITNESS IS IN EFFECT ONLY FOR THE DURA-
TION OF THE EXPRESS WARRANTY SET
FORTH IN THE FIRST PARAGRAPH ABOVE.
THE ABOVE WARRANTIES ARE IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR
STATUTORY, OR ANY OTHER WARRANTY
OBLIGATION ON THE PART OF TACO.
TACO WILL NOT BE LIABLE FOR ANY SPE-
CIAL, INCIDENTAL, INDIRECT OR CONSE-
QUENTIAL DAMAGES RESULTING FROM THE
USE OF ITS PRODUCTS OR ANY INCIDENTAL
COSTS OF REMOVING OR REPLACING
DEFECTIVE PRODUCTS.
This warranty gives the purchaser specific rights,
and the purchaser may have other rights which
vary from state to state. Some states do not
allow limitations on how long an implied warranty
lasts or on the exclusion of incidental or conse-
quential damages, so these limitations or exclu-
sions may not apply to you.
Taco Grundfos Armstrong Xylem/B & G Wilo
005
006
007
008
00R
00R 3-speed
0015 3-speed
UP 15-10 F
UP 15-10 FR
UP 15-42 F
UP 15-42 FR
UPS 15-42 F
UPS 15-58 FC
UPS 15-58 FRC
ALPHA 15-55F
ALPHA 15-55FR
Astro 230CI
Astro 230CI-R
Astro 250CI
Astro 250CI-R
Astro 20
Astro 25
Astro 30
Astro 30-3
Astro 50-3
Compass 20-20
ecocirc 19-14 auto
ecocirc 19-14 vario
NRF-22
NRF-25
NRF-9F/LW
Star S 16F
Star S 16FX
Star S 21RFC
Star S 21FX
Star S 21F
Stratos ECO 16 RFC
0015e3 Pump Replacement Cross Reference
198-213 RP Casing O-ring
198-214 RP Wiring plug connector(green)
198-215 RP Terminal box cover(black)
198-217 RP Terminal box cover screws
(5 per bag)
0010-025 RP Integral Flow Check (IFC®)
007-007 RP Flange gasket set
Replacement Parts List
2021