tae TA Series Parts list manual

State 09-2016 V-1 TA-U1_U280-e.indd The German text applies in cases of doubt
TA-U1...U280
Universal Antrieb / Universal Drive
Instruction and Operating Manual
Pikatron GmbH • division TAE Antriebstechnik • Raiffeisenstrasse 10 • D-61250 Usingen

Instruction and Operating Manual
TA-U1...U280
Misprints and technical changes reserved
2
Table of content
About This Instruction Manual ..................................................................................................................... 4
2. Instructions of Safety .................................................................................................................................... 4
2.1 Instructions and Rules ................................................................................................................................4
2.2 Safety ..........................................................................................................................................................5
2.3 Using Fault-Current-circuit-breaker (FI) ......................................................................................................5
2. General .......................................................................................................................................................... 6
2.1 Name Plate ..................................................................................................................................................6
2.2 Expected Readers of this Manual ...............................................................................................................6
This operating manual is for users which are qualified to handle this device. ................................................... 6
2.3 Liability ........................................................................................................................................................6
3. Description of the Product............................................................................................................................ 7
3.1 Introduction .................................................................................................................................................7
3.1.1 Usability ........................................................................................................................................... 7
3.1.2 Protection Against Irregular Usage ................................................................................................. 7
3.1.3 Norms and Directives ...................................................................................................................... 8
3.2 Technical Data ............................................................................................................................................. 9
3.2.1 Drive Specifications - Part numbers TA-U1…U280 ......................................................................... 9
3.2.2 Dimensions TA-U2…U400 ............................................................................................................... 10
3.2.3 Device data and Dimensions ..........................................................................................................11
3.2.4 Rated current de-rating in relation to switch frequency .................................................................. 12
3.2.5 Standard equipments ......................................................................................................................12
3.2.6 Option equipments .......................................................................................................................... 12
3.3 Printed Circuit boards & modules...............................................................................................................13
3.3.1 Powerstage TA-U1..U6 .................................................................................................................... 13
3.3.2 Powerstage TA-U8..U15 .................................................................................................................. 14
3.3.3 Powerstage TA-U22..U90 ................................................................................................................ 15
3.3.4 Powerstage start at U110 ...............................................................................................................16
3.3.5 Printed circuit boards modules TA-U1...U150 .................................................................................17
3.3.6 Controlboard TA-U1...U150 .............................................................................................................18
3.3.7 Encoderboard "Standard"................................................................................................................19
3.3.8 Encoderboard "RS422" .................................................................................................................... 20
3.3.9 Encoderboard "Resolver 0403" (12 Bit) ...........................................................................................21
3.3.10 Encoderboard "Resolver 0406" (16 Bit) ...........................................................................................22
3.3.11 Encoderboard "SinCos" ................................................................................................................... 23
3.3.12 Digital - Analog board ...................................................................................................................... 24
3.3.13 Bussystems - Profibus ..................................................................................................................... 24
3.3.14 CanOpen ......................................................................................................................................... 25
3.3.15 Ethernetboard ..................................................................................................................................25
3.3.16 Displayboard ...................................................................................................................................26
3.4 Principle Diagrams ...................................................................................................................................... 27
3.4.1 TA-U1..U6 .........................................................................................................................................27
3.4.2 TA-U8..U15.......................................................................................................................................28
3.4.3 TA-U22...U90....................................................................................................................................29
3.4.4 TA-U110 ........................................................................................................................................... 30
3.4.5 TA-U150 ........................................................................................................................................... 31
3.4.6 TA-U200...U280................................................................................................................................32
4.0 Setting up....................................................................................................................................................... 33
4.1 Setting up instructions ................................................................................................................................ 33
4.1.1 Switching Devices ...........................................................................................................................33
4.1.2 Arrangement of Wires ...................................................................................................................... 33
4.1.3 Conditions for Grounding ................................................................................................................ 34
4.1.4 International Protection ...................................................................................................................34
4.1.5 Instruction for Mounting ..................................................................................................................35
4.1.6 Arrangement in Switch Cabinet ....................................................................................................... 35

TA-U1...U280
Instruction and Operating Manual
Misprints and technical changes reserved 3
5.1.7 Braking Unit ..................................................................................................................................... 36
5.0 Connections .................................................................................................................................................. 36
5.1 Power Connections ..................................................................................................................................... 36
5.2 Connection Diagram Controlboard ............................................................................................................ 37
5.2.1 Connection Diagram Controlboard standard .................................................................................37
5.2.2 Connection Diagram Controlboard save Torque ............................................................................ 38
5.3 Connection Diagram Encoders .................................................................................................................. 39
5.3.1 Encoder standard ............................................................................................................................39
5.3.2 Encoder RS422................................................................................................................................40
5.3.3 Resolver - 403 12 Bit ........................................................................................................................ 41
5.3.4 Resolver - 406 16 Bit ........................................................................................................................ 42
5.3.5 Encoder SinCos............................................................................................................................... 43
5.4 Connection Diagram Analog - Digital upgrading ....................................................................................... 44
5.5 Assignment RS422 - interface "X20" ........................................................................................................... 45
5.6 Assignment Modbus-RTU, D-Sub 9-Poles "X20" ........................................................................................ 45
6.0 Operation ....................................................................................................................................................... 46
6.1 Instructions of Safety ..................................................................................................................................46
6.2.1 Dip-switches .................................................................................................................................... 46
6.2.2 Setting of Motor Parameters............................................................................................................ 46
6.2.3 Functional Tests and Initial Operation ............................................................................................. 47
6.2.4 Sequence for Turn On / Turn Off .....................................................................................................47
7.0 Troubles ......................................................................................................................................................... 48
7.2 Fault Description .........................................................................................................................................49
7.2 Troubleshooting .......................................................................................................................................... 50
7.2.1 Sensor test ....................................................................................................................................... 50
Appendix 1 list of parameters
Appendix 2 PG4000

Instruction and Operating Manual
TA-U1...U280
Misprints and technical changes reserved
4
This product is constructed according to the rules of safety. Nevertheless there may be dangerous situations.
Use only functional devices. After safety mechanisms have been triggered, the cause must be found and the failure
has to be fixed. Defects on the device can only be repaired by TAE or from TAE authorized qualified personal.
Safety equipment must not be bypassed or removed. More information about the provided safety and protection
equipment may be found in Chapters 7 and 7.1.
2.1 Instructions and Rules
These guidelines for installation have been compiled with regard to the following standards:
EN 60204-1 (VDE 0113: 1992-1) Electrical equipment for machines
EN 60529:1991 (VDE 0470 Part 1) Protection by frame
DIN EN 50178 (VDE 0160-1994-11) Electronic equipment to be used in electrical power installations
DIN VDE 0100 Erection of power installations with nominal voltage up to 1000 V
DIN VDE 0110 Dimensioning of clearances and creepage distances
DIN 40050 (IP-International Protections)
EN 61800-3 EMC Product standard of electrical power drive systems
Before you put the device into operation, please read this instruction and operation manu-
al completely. The operation should only be done by qualified personnel.
The precautions and warnings below must be observed at the operation of the device.
2. Instructions of Safety
About This Instruction Manual
If you look for some definite topic you can use the table of contents at the beginning of these instruction and ope-
ration manual. In these instructions is a row of symbols which shall provide you with a fast orientation and show the
importants.
Note, disregard means a danger for the operator.
This symbol stands for notes and useful informations which shall make the operation easier for
you.
Note, disregard can damage or destruct the device.

TA-U1...U280
Instruction and Operating Manual
Misprints and technical changes reserved 5
Caution - Danger !
Disconnect unit from mains before making any repairs. Only when the BUSS-
capacitors have discharged, (5 minutes after the device has been seperated
from line, the unit may be opened and worked on).
As with any form of electrical equipment, there is always a risk involved in the handling of
electrical machinery. The greatest care must always be exercised during installation and
maintenance. It is recommended that service is performed by authorized personnel only.
Make sure that the unit and the motor is properly grounded in order to avoid electrical hazzards!
Improper grounding will also cause damage to the electronic circuit and to the encoders of the
motor! The common connection of the electronic circuit can be jumpered, connected to ground
with 1MR or 100R.
2.2 Safety
2.3 Using Fault-Current-circuit-breaker (FI)
Fault-Current-circuit-breaker (FI) can not be used. The high leakage current could trigger or in case of a mistake
destruct the FI switch. Please read the instructions for installation in Chapter 4.1.

Instruction and Operating Manual
TA-U1...U280
Misprints and technical changes reserved
6
2. General
After production all devices are checked and are ran a 200 hours continuous test. Before delivering the devi-
ces are checked again. By this proceedure we want to ensure that only flaw less devices are delivered.
In normal case there are no failures expected if the drive has been adjusted correctly and the issues of the
operating manual have been followed.
If, in spite of this, a failure occurs, get in contact with one of our agents or contact us directly.
2.1 Name Plate
The name plate is placed on the right side of the device. Make sure that the device is not damaged by transport
before installing it. Compare the delivered parts (look at name plate) with the bill of delivery.
2.2 Expected Readers of this Manual
This operating manual is for users which are qualified to handle this device.
2.3 Liability
Defects within the device should not be repaired by the user. Nonauthorized repairs leads to loss of warranty.
TAE is not liable if any manipulations have been made, for example, attempts to repair.
If there is any doubt about the cause of failure or possibility of repairing, please contact TAE to avoid further damage
to the device or motor.
Type:
Part-No.:
Volts Input: VAC
Amps Input: A
Phase, Freq.: 3 Ph, 50/60 Hz
Power Output: kW
Amps Output: A
Starting Amps: A
Ambient temp.: 0-40 °C
Serial No.:
Date:
www.tae-antriebstechnik.de
Made in Germany
16.04.08
1037
TA-U6HT
19107-1G31C0
300-480
11,5
6,0
15,0
22,5
Type
Line input
Line frequency
Rated output current
A
mbient temperature
Date of production
Part number
Mains
Power Output
Current overload
Seriens number
TAE Antriebstechnik
Raiffeisenstrasse 10
D-61250 Usingen

TA-U1...U280
Instruction and Operating Manual
Misprints and technical changes reserved 7
Main input
Main input and BUSS Voltage
Main input
and BUSS Voltage
Main input
Removable cover
with SmartCard, must
be removed before
you take off the cover
Motor connection, BUSS Voltage
and Brake resistor
Motor connection, BUSS Voltage
and Brake resistor
Motor connection
Motor connection
TA-U 1...6
TA-U 22...65
TA-U 8...15
TA-U 75...150
PG 4001
4Q
SR
B
Bus
RS 422 / 485
A
I-L
V
U
W
U
V
W
PE
+
-
R1 R2
PE
L1 L2 L3
L+
L-
PE
L1 L2 L3
L+
L-
PE
U
V
W
+
-
R1 R2
L+
L-
L1 L2 L3 PE + -
UVW PE
L+
L-
L1 L2 L3 PE +
-
PE UVW
RS 422 / 485
W
U
V
I-L
A
B
SR
4Q
Bus
universal drive
0 Ready For Run
1Run (Enabled)
C1 DRV-Temp Warning
C2 MOT-Temp Wa rning
C3 Value Out Of Range
C4 Safe Stop
C5 DRV Locked Ref>0
C6 Pow-Stage Disabled
F0 Motor Overtemp.
F1 Overcurrent
F2 Drive Overtemp.
F3 Undervoltage
F4 Overvoltage
F5 Rippel Current
F6 Posion Sensor
F7 Speed Sensor
F8 Electronic
F9 IGBT Short-Circuit
E1 External Error
PG 4001
4Q
SR
B
Bus
RS 422 / 485
A
I-L
V
U
W
universal drive
0 Ready For Run
1Run (Enabled)
C1 DRV-Temp Warning
C2 MOT-Temp Wa rning
C3 Value Out Of Range
C4 Safe Stop
C5 DRV Locked Ref>0
C6 Pow-Stage Disabled
F0 Motor Overtemp.
F1 Overcurrent
F2 Drive Overtemp.
F3 Undervoltage
F4 Overvoltage
F5 Rippel Current
F6 Posion Sensor
F7 Speed Sensor
F8 Electronic
F9 IGBT Short-Circuit
E1 External Error
PG 4001
0 Ready For Run
1Run (Enabled)
C1 DRV-Temp Warning
C2 MOT-Temp Wa rning
C3 Value Out Of Range
C4 Safe Stop
C5 DRV Locked Ref>0
C6 Pow-Stage Disabled
F0 Motor Overtemp.
F1 Overcurrent
F2 Drive Overtemp.
F3 Undervoltage
F4 Overvoltage
F5 Rippel Current
F6 Posion Sensor
F7 Speed Sensor
F8 Electronic
F9 IGBT Short-Circuit
E1 External Error
PG 4001
TA-U15
universal drive
4Q
SR
B
Bus
RS 422 / 485
A
I-L
V
U
W
TA-U110
0 Ready For Run
1Run (Enabled)
C1 DRV-Temp Warning
C2 MOT-Temp Warning
C3 Value Out Of Range
C4 Safe Stop
C5 DRV Locked Ref>0
C6 Pow-Stage Disabled
F0 Motor Overtemp.
F1 Overcurrent
F2 Drive Overtemp.
F3 Undervoltage
F4 Overvoltage
F5 Rippel Current
F6 Posion Sensor
F7 Speed Sensor
F8 Electronic
F9 IGBT Short-Circuit
E1 External Error
PG 4001
universal drive
3. Description of the Product
3.1 Introduction
3.1.1 Usability
Referring to power asynchronous and permanet magnet synchronous motors can be connected to this device which
are specified by TAE.
3.1.2 Protection Against Irregular Usage
Caution! Do not apply mains to the output terminals U, V, W.
All devices are tested against high voltage and isolation resistance. Measuring of isolation resistance is not allowed

Instruction and Operating Manual
TA-U1...U280
Misprints and technical changes reserved
8
3.1.3 Norms and Directives
The designated product is in conformity with the provisions of the following European Directives.
2004/ 108/EEC EMC directive
Directive on the approximation of the laws of the Member States relating to electromagnetic compability.
(Amended by Directives 93/68/EEC)
According to these criteria, our products are classified as follows:
- Product components: Parts from suppliers which are inoperative on their own.
- Product distribution: Not commonly available, sold to qualified persons.
The law states that an EC-declaration of conformity, as well as a CE-marking, is not required for such components.
In order to meet the requirements of the EMC-directive we supply the following:
- Productrelated documents which describe the interference radiation of our products. This information will enable
the user to provide all necessary steps to meet the EMC-requirements during planning and installation.
- EMC-specific components such as filters, chokes, shielded wiring, metal enclosures and others are available from
TAE. TAE will furthermore provide specific technical information concerning the proper use of such components
for their products in order to meet the requirements of the harmonized standards.
It is the users responsibility to carry out our instructions and to use adequate provisions. The user is also responsible
that his machine and installation meets the requirements of the EMC-standards.
Based on the EMC directive and its corresponding standards, we have carried out extensive measurements at our
premises. These tests have included our complete product line. With the use of filters and proper wiring all our
products meet the requirements of the EMC Product standard of electrical power drive systems. These directives and
recommendation for the use of electronic equipment are based on the following standards:
73/23/EWG bzw. 2006/95/EG Low Voltage Directive
Council Directive on the approximation of the laws of the Member States relating to all electrical equipment designed
for use within certain voltages limits. (Amended by Directives 93/68/EEC)
Using a QM system, TAE is watching all steps from development to production of the device. So all norms and direc-
tives can be fulfilled referring to this aspect of safety.
CE-marking
The CE-marking indicates the conformity of the the TA-BL drive to the european norms and directives.
The fulfillment of the norms and directives is only guaranteed if:
.....The regulator is fitted out with a internal or external EMC filter which is tested by the manufacturer.
.....You exactly follow the Instructions for installation (refer to Chapter 4.1).
Improper installation can lead to exceeding the maximum limits of EMC and to a malfunction of devices of other
manufacturers.
EN 60204-1 (VDE 0113: 1992-1) Electrical equipment of machines
EN 60529:1991 (VDE 0470 Part 1) Protection Provided by Enclosures
DIN EN-50178 (VDE 0160:1994-11) Electronic equipment for use in Electrical Power installations
DIN VDE 0100 Erection of Power Installations
DIN VDE 0110 Dimensioning of Clearance and Creepage distances
DIN 40050 IP-International Protections
EN 61800-3 EMC Product standard of electrical power drive systems

TA-U1...U280
Instruction and Operating Manual
Misprints and technical changes reserved 9
3.2 Technical Data
3.2.1 Drive Specifications - Part numbers TA-U1…U280
The voltages, currents and power data in this tabel are nominal data at switch frequency 8 kHz. You will find the exact
value on the name plate.
If the 400V devices operate at voltage 480V, the output power will be increased at approx 20%.
Mains 3Ph 50/60 Hz Power Current (Output)
Voltage Current Output Loss I-Nominal I-Overload I-Peak
(disconnect)
BL-Motor AC-Motor control drive
(at 8kHz)
(at 8kHz)
TA-U1 19101-xxxx 230V 3,2 A 3,8 A 0,8 kW 30 W 4,5 A 7,0 A 12,5 A
TA-U2 19102-xxxx 230V 5,5 A 6,0 A 1,6 kW 45 W 7,5 A 10,7 A 19 A
TA-U4 HT 19105-xxxx 230V 13 A 14 A 4 kW 90 W 20 A 25,3 A 45 A
TA-U10 19110-xxxx 230V 19 A 21 A 6 kW 130 W 25 A 30 A 53 A
TA-U15 19115-xxxx 230V 24,5 A 26 A 8 kW 180 W 36 A 43 A 76 A
TA-U22 19122-xxxx 230V 36 A 39 A 12 kW 300 W 50 A 60 A 107 A
TA-U22 HT 19123-xxxx 230V 54 A 59 A 18 kW 420 W 75 A 100 A 178 A
TA-U1 19101-xxxx 400V 2,1 A 2,4 A 1,1 kW 80 W 3,0 A 4,5 A 8,0 A
TA-U2 19102-xxxx 400V 4,3 A 5,1 A 2,2 kW 100 W 6 A 9 A 16 A
TA-U4 19104-xxxx 400V 7,0 A 7,8 A 3,7 kW 160 W 9,5 A 14,3 A 25 A
TA-U6 19106-xxxx 400V 10,5 A 12 A 5,5 kW 230 W 13 A 15,2 A 27 A
TA-U6 HT 19107-xxxx 400V 11,5 A 13 A 6,0 kW 250 W 15 A 22,5 A 40 A
TA-U8 19108-xxxx 400V 13,2 A 14,5 A 7,5 kW 280 W 18 A 27 A 47 A
TA-U8 HT 19109-xxxx 400V 13,2 A 14,5 A 7,5 kW 360 W 21 A 30 A 53 A
TA-U10 19110-xxxx 400V 19,1 A 21,0 A 11 kW 390 W 24 A 30 A 53 A
TA-U15 19115-xxxx 400V 26,0 A 29,0 A 15 kW 540 W 34 A 42,5 A 75 A
TA-U22 19122-xxxx 400V 37,0 A 40,3 A 22 kW 640 W 50 A 60 A 107 A
TA-U22 HT 19123-xxxx 400V 38,0 A 41,8 A 22 kW 660 W 50 A 87 A 154 A
TA-U30 19130-xxxx 400V 51,0 A 56,2 A 30 kW 850 W 65 A 98 A 174 A
TA-U30 HT 19131-xxxx 400V 52,0 A 57,2 A 30 kW 850 W 65 A 117 A 208 A
TA-U37 19137-xxxx 400V 64,0 A 70,4 A 37 kW 1080 W 80 A 120 A 213 A
TA-U37 HT 19138-xxxx 400V 64,0 A 70,4 A 37 kW 1100 W 80 A 144 A 255 A
TA-U45 19145-xxxx 400V 77,0 A 84,7 A 45 kW 1300 W 93 A 144 A 255 A
TA-U45 HT 19146-xxxx 400V 77,0 A 84,7 A 45 kW 1300 W 93 A 168 A 298 A
TA-U55 19155-xxxx 400V 94,0 A 103,4 A 55 kW 1600 W 115 A 168 A 298 A
TA-U55 HT 19156-xxxx 400V 94,0 A 103,4 A 55 kW 1650 W 115 A 207 A 366 A
TA-U65 19165-xxxx 400V 110,0 A 121,0 A 65 kW 1900 W 130 A 170 A 300 A
TA-U65 HT 19166-xxxx 400V 110,0 A 121,0 A 65 kW 1950 W 130 A 234 A 412 A
TA-U75 19175-xxxx 400V 127,0 A 139,7 A 75 kW 2200 W 150 A 195 A 345 A
TA-U75 HT 19176-xxxx 400V 127,0 A 139,7 A 75 kW 2250 W 150 A 270 A 478 A
TA-U90 19190-xxxx 400V 150,0 A 165,0 A 90 kW 2700 W 190 A 270 A 478 A
TA-U90 HT 19191-xxxx 400V 160,0 A 165,0 A 95 kW 2800 W 200 A 330 A 585 A
TA-U110 19211-xxxx 400V 180,0 A 192,0 A 110 kW 3320 W 225 A 270 A 478 A
TA-U110 HT 19212-xxxx 400V 180,0 A 192,0 A 110 kW 3450 W 225 A 390 A 690 A
TA-U150 19215-xxxx 400V 250,0 A 270,0 A 150 kW 4300 W 300 A 390 A 690 A
TA-U150 HT 19216-xxxx 400V 250,0 A 270,0 A 150 kW 4400 W 300 A 520 A 919 A
TA-U170 19217-xxxx 400V 280,0 A 280,0 A 170 kW 4900 W 350 A 390 A 690 A
TA-U170 HT 19218-xxxx 400V 280,0 A 280,0 A 170 kW 4900 W 350 A 540 A 956 A
TA-U200 19220-xxxx 400V 330,0 A 352,0 A 200 kW 5800 W 450 A 580 A 1026 A
TA-U250 19225-xxxx 400V 410,0 A 440,0 A 250 kW 7500 W 550 A 820 A 1450 A
TA-U280 19228-xxxx 400V 450,0 A 450,0 A 280 kW 8400 W 630 A 945 A 1665 A

Instruction and Operating Manual
TA-U1...U280
Misprints and technical changes reserved
10
3.2.2 Dimensions TA-U2…U400
Structure of complete part number:
4Q
SR
B
Bus
RS 422 / 485
A
I-L
V
U
W
RS 422 / 485
W
U
V
I-L
A
B
SR
4Q
Bus
universal drive
0 Ready For Run
1Run (Enabled)
C1 DRV-Temp Warning
C2 MOT-Temp Wa rning
C3 Value Out Of Range
C4 Safe Stop
C5 DRV Locked Ref>0
C6 Pow-Stage Disabled
F0 Motor Overtemp.
F1 Overcurrent
F2 Drive Overtemp.
F3 Undervoltage
F4 Overvoltage
F5 Rippel Current
F6 Posion Sensor
F7 Speed Sensor
F8 Electronic
F9 IGBT Short-Circuit
E1 External Error
universal drive
0 Ready For Run
1Run (Enabled)
C1 DRV-Temp Warning
C2 MOT-Temp Warning
C3 Value Out Of Range
C4 Safe Stop
C5 DRV Locked Ref>0
C6 Pow-Stage Disabled
F0 Motor Overtemp.
F1 Overcurrent
F2 Drive Overtemp.
F3 Undervoltage
F4 Overvoltage
F5 Rippel Current
F6 Posion Sensor
F7 Speed Sensor
F8 Electronic
F9 IGBT Short-Circuit
E1 External Error
H2
B
B1
H2
H1
H
T
T2
T1
S
B
B2
B1 T
T2
T1
S
H1
H
TA-U 8...280TA-U 1/2/4/6
PG 4001
PG 4001
Housing sizes
U1/2/4/6 U8/10 U15 U22 U30 U37/45 U55/65 U75/90 U110 U150/170 U200/250/280
B 127 195 205 250 250 270 355 363 425 555 1100
B1 63,5 162,5 172 217 217 237 322 329 380 505 595
B2 - - - - - - - - - - 965
H 341 378 378 390 495 520 564 660 842 981 1215
H1 325 358 358 370 475 500 544 640 815 954 1173
H2 301 330 330 341 446 471 516 611 780 919 1122
T 268/289* 267 325 306 292 338 379 369 413 418 420
T1 240/261* 239 297 278 264 310 351 341 385 390 392
T2 313/334* 312 370 351 337 383 424 414 458 463 465
S 6 9 9 9 9 9 9 9 12 13 13
1 9 X X X - X X X X X X
Analog / digital-board I/O
0 = without
1 = with analog/digital board
EMC-Filter
0 = without
1= with EMC-filter
Housing sizes
1 = up to size TA-U90
2= as of size TA-U110
Feedback system
A = Standard (Hall sensors)
B = RS 422
C = Resolver
D = SinCos-Hiperface
E = SinCos-EnDat
Z = Sensorless
Rating (output power)
1)
with external supply for electronics
2)
only available for TA-U2...U15
3)
only available for TA-U2/U4/U6
Bus-system
F = Standard (without bus)
G = Profibus
I = CANopen
K = DeviceNet
L = Ethernet / Powerlink
M= EtherCAT
N = Ethernet IP
O = Profinet
Voltage
0 = 170 - 250V 3Ph 50/60 Hz
1 = 300 - 480V 3Ph 50/60 Hz
2 = 170 - 250V 3Ph 50/60 Hz 1)
3 = 300 - 480V 3Ph 50/60 Hz 1)
4 = 240 - 390V DC Buss supply
5 = 420 - 780V DC Buss supply
Control mode
0 = 1Q
1 = 4Q (without brake chopper)
2 = 4Q (with brake chopper)2)
3 = 4Q (with brake chopper & resistor)3)

TA-U1...U280
Instruction and Operating Manual
Misprints and technical changes reserved 11
3.2.3 Device data and Dimensions
2) with integrated brakeresistor inside housing, mounted under the drive.
(Voltage according to name plate) Line voltage Deviaon
200-250V ± 10%
300-480V
3 Phase 50/60Hz
Enclosure IP 20
Environment 1) Temperature 0-40°C
Speed deviaon less than 1% with analogue reference (0-10V)
0% absolute (+/- 1 Digit) at digital reference
1) The technical data are rated at atmospheric humidity of 90% and at 1000 m above sea level.
Above 1000 m and higher ambient temperatures, the power must be derated.
Drive type Dimensions
W x H x D [mm]
Mounng torque connecons Mains fuse external
medium blow Min. air ow
for switch cabinet fan
Weight
[kg]
L1-L2-L3-PE U-V-W-PE 1 Ph 230V 3 Ph 400V
TA-U1...U2
127 x 341 x
268/2892) 0,6 Nm 0,6 Nm
10A 6A 39 m3/h 9,5
TA-U4 16A 10A 39 m3/h 9,5
TA-U6 25A 16A 39 m3/h 9,5
TA-U8
195 x 378 x 267 1,5 Nm 1,5 Nm 20A 130 m3/h 14,0
TA-U10 25A 130 m3/h 16,5
TA-U15 205 x 378 x 325 1,5 Nm 1,5 Nm 35A 156 m3/h 17,5
TA-U22 250 x 390 x 306 3,5 Nm 10 Nm 50A 156 m3/h 26,0
TA-U30 250 x 495 x 292 3,5 Nm 10 Nm 63A 221 m3/h 35,5
TA-U37
270 x 520 x 338 10 Nm 10 Nm 80A 221 m3/h 38,0
TA-U45 100A 221 m3/h 42,0
TA-U55
355 x 564 x 379 10 Nm 10 Nm 125A 408 m3/h 67,0
TA-U65 125A 408 m3/h 76,0
TA-U75
363 x 660 x 369 30 Nm 30 Nm 160A 952 m3/h 81,0
TA-U90 160A/200A 1020 m3/h 85,0
TA-U110 425 x 842 x 413 30 Nm 40 Nm 200A 1020 m3/h 95,0
TA-U150
555 x 981 x 418 40 Nm 40 Nm 315A 1041 m3/h 120,0
TA-U170
TA-U200
1100x1215x420 40 Nm 40 Nm 400A 2680 m3/hTA-U250
430,0
TA-U280 40 Nm 40 Nm 500 A

Instruction and Operating Manual
TA-U1...U280
Misprints and technical changes reserved
12
3.2.5 Standard equipments
4 free programmable digital inputs
 1 programmable analog input 0V to +10V,
0-20mA, 4-20mA.
 1 programmable relay output
 1 programmable optocoupler output
 Controlled by PG4000 or computer also in
parallel operation
 Master and Slave function
 Synchronous run
Position control
 Electronic transmissions
Motorpotentiometer function
7 segment indication for status reports
 LED indication for position encoder, speed
encoder 4.Q indication, current limit and speed
reached
 Failure indication in the PG4000 and on the 7
segment display
 Parameterizing with PG4000 or computer
 Data memory with Smartcard or computer
3.2.4 Rated current de-rating in relation to switch frequency
3.2.6 Option equipments
 EMC filter
 Additional communication cards E.g. Profibus,
CANopen, DeviceNet, Ethernet
 Digital analog upgrading
 Multifunction Control Unit PG 4000
 SmartCard for PG 4000
Miscellaneous encoder interfaces
 Separate power supply for elektronic (starting
at TA-U22)
12345678910 11 12 13 14 15 16 17 18 19 f/kH
z
40%
50%
60%
70%
80%
90%
100%
110%
120%
130%
140%
Rated current Irated

TA-U1...U280
Instruction and Operating Manual
Misprints and technical changes reserved 13
3.3 Printed Circuit boards & modules
3.3.1 Powerstage TA-U1..U6
X1 Connection to controlboard
X6 +/-24V
X7 +/-24V
X12 PT100
X13 Thermal switch
X14 Buss voltage
BR1 Mains voltage 200-250V
BR2 Indication Safe Stop bridged
BR3 Safe Stop bridged
LD101 Buss voltage „Red“ back side
LD102 Power supply active „Green“ back side
LP3
LP5
LP1 BR1 LD101 BR2 BR3 LP2 LP4
X14
X6
X7
X12
LP8
LP7
LP6
X1
LP9
X13

Instruction and Operating Manual
TA-U1...U280
Misprints and technical changes reserved
14
3.3.2 Powerstage TA-U8..U15
X13
X8
X7
X6
BR1
LD1
LD2
LP1
BR2
X14
LP2
LP3
X12
X1
X1 Connection to controlboard
X6 +/-24V
X7 +/-24V
X8 Charging relay
X12 PT100/Thermal switch
X13 Safe Stop
X14 Buss voltage
BR1 Mains voltage 200-250V
BR2 Indication Safe Stop bridged
BR3 Safe Stop bridged
LD1 Buss voltage „Red“ back side
LD2 Power supply active „Green“ back side

TA-U1...U280
Instruction and Operating Manual
Misprints and technical changes reserved 15
3.3.3 Powerstage TA-U22..U90
X1 Connection to controlboard
X6 +/-24V
X7 +/-24V fan (switched)
X8 Charging relay
X9 Current U
X10 Current V
X11 Current W
X12 PT100/Thermal switch
X13 Safe Stop
X14 External elektronic supply
X15 Buss voltage
X16 IGBT WP
X17 IGBT WN
X18 IGBT VP
X19 IGBT VN
X20 IGBT UP
X21 IGBT UN
LD1 Buss voltage "red"
LD2 IGBT WP
LD3 IGBT WN
LD4 IGBT VP
LD5 IGBT VN
LD6 IGBT UP
LD7 IGBT UN
LD8 Power supply active "green"
BR1 Indication Safe Stop bridged
BR2 Safe Stop bridged
BR3 Mains voltage 200V/400V
BR4 Mains voltage 200-250V
X8
X6
LD8
BR3
X14
X15
LD1
BR4
LD2
X16
LD3
X17
LD4
X18
LD5
X19
LD6
X20
LD7
X21
X9
wh
bu
gn
bn
X10
X1
wh
bu
gn
bn
X11
wh
bu
gn
bn
X12
X13
BR1
BR2
X7

Instruction and Operating Manual
TA-U1...U280
Misprints and technical changes reserved
16
3.3.4 Powerstage start at U110
X1 Connection to controlboard
X6 +/-24V
X7 +/-24V
X8 Charging relay
X9 Current U
X10 Current V
X11 Current W
X12 PT100/Thermal switch
X13 Safe Stop
X14 External elektronic supply
X15 Buss voltage
X16/X26 IGBT WP
X17/X27 IGBT WN
X18/X28 IGBT VP
X19/X29 IGBT VN
X20/X30 IGBT UP
X21/X31 IGBT UN
X22 Supply Charging relay
X33 +/-24V fan (switched)
X34 +/-24V fan (switched)
X35 +/-24V fan (switched)
LD1 IGBT WP
LD2 IGBT WN
LD3 IGBT VP
LD4 IGBT VN
LD5 IGBT UP
LD6 IGBT UN
LD7 Buss voltage "red"
LD8 Power supply active "green"
BR1 Indication Safe Stop bridged
BR2 Safe Stop bridged
BR3 Mains voltage 200-250V
X6
X7
X14
X15
LD7
LD8
BR3
X16
LD1
X26
X17
LD2
X27
X18
LD3
X28
X19
LD4
X29
X20
LD5
X30
X21
LD6
X31
X9
X10
X1
X11
X12
X13
BR1 BR2
X33
X34
X35
X8
X22
wh
bu
gn
bn
wh
bu
gn
bn
wh
bu
gn
bn

TA-U1...U280
Instruction and Operating Manual
Misprints and technical changes reserved 17
3.3.5 Printed circuit boards modules TA-U1...U150
X2
X5
75
4
1236 12 910
811 13
X4
X1
CPU - Controlboard
CPU - Controlboard
53
51
52
75
64
56
55
54
62
61
59
60
58
57
63
73
74
72
70
69
67
66
68
71
65
77
76
535251 7564635857 616059 625554 56 7271706968676665 7473 7776
33
22
21
32
31
29
28
30
24
25
23
26
27
42 44 46
41
40
38
39
4543
34
35
36
37
4748495051
41402221 23 3327262425 302829 3132 3534 39383736
Digital - Analog
Board and
Bus Systems
Encoder
systems
Encoder-
Systems
Digital - Analog
Boards or
Adapter board
Bus Systems
or Ethernet

Instruction and Operating Manual
TA-U1...U280
Misprints and technical changes reserved
18
3.3.6 Controlboard TA-U1...U150
X1 Connection to powerstage
X2 Connection to Digital - Analogboard,
bussystems and Ethernetboard
X4 Connection to displayboard
X5 Connection to Encoderboard
S1 Configuration of digital and anlog
connections
S2 Configuration of processor
BR1 Reset µC
BR2 Real time clock active
BR3 Reset DSP
BR4 Common connection, connected to
ground with 100R (or 1MR)
BR5 Digital output terminal 12,13,
(refer to chapter 5.2)
Pin 1-2 closed: closing contact
Pin 2-3 closed: opening contact
LD1 Yellow - Input terminal 2
LD2 Yellow - Input terminal 3
LD3 Yellow - Input terminal 4
LD4 Yellow - Input terminal 5
LD5 Yellow - Output terminal 10/11
LD6 Yellow - Output terminal 12/13
LD7 Green - +3,3V
LD8 Green - +1,9V
LD9 Green - +24V
LD10 Green - +3,3V
LD11 +2,5V
LD12 Green - +6,5V
LD13 Green - -24V
LD14 Green - +5V
X2
X5
5
4
1236 12 910
811 13
X4
X1
7
LD1
LD2
LD3
LD4
LD5
LD6
X4
X5
X2
X1
LD7
LD8
LD9
LD10
LD11
LD12
LD14
BR4
S1
BR1
S2
BR
3
BR
2
LD13
ONOFF
4
3
2
1
DIP switch S1
(Factory adjustment)
00 0
1
ONOFF
4
3
2
1
DIP switch S2
(Factory adjustment)
0
11
0
BR5

TA-U1...U280
Instruction and Operating Manual
Misprints and technical changes reserved 19
3.3.7 Encoderboard "Standard"
X5 Connection to controlboard
S1 GND Connections of the input terminals
34,36 and 39 (Z,/Z,AB)
S2 Voltage or frequency track AB
BR1 Frequency output terminal 41, track B
Pin 1-2 closed: actual speed value,
factory adjustment
Pin 2-3 closed: special
funktion
BR2 Frequency output terminal 40, track A
Pin 1-2 closed: actual speed value,
factory adjustment
Pin 2-3 closed: special funktion
BR3 Motor temperature sensor terminal 21
open: thermo switch and PT100
closed: KTY and PTC
BR4 Motor temperature sensor terminal 22
open: thermo switch and PT100
closed: KTY and PTC
BR5 Motor temperature sensor terminal 21
open: thermo switch and PT100
closed: KTY and PTC
BR6 Motor temperature sensor terminal 22
open: thermo switch and PT100
closed: KTY and PTC
LD1 Green - +5V
42
41
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
40
TP1 TP2
4
3
2
1
S2
4
3
2
1
S1
TP3 TP4
TP5
TP8
TP9
TP10
TP11
TP12
TP13
TP14
TP15
TP6
TP7
X5
LD1
Encoder Standard 0401
BR1 BR2
DIP switch S1
(Factory adjustment)
refer to chapter 5.3.1
OFFON
1
2
3
4
DIP switch S2
(Factory adjustment)
1
00
1
OFFON
1
2
3
4
00 00
Speed actual value track AB
S2
3
2
1
4 OFF
OFF
5V 24V
ON
ON
DIP Voltage Impuls/UPM
ON
ON
<100 >100
OFF
OFF
BR4
BR6BR5
BR3
1 2 3 1 2 3
Ilustration of Jumper BR on board, is factory adjustment

Instruction and Operating Manual
TA-U1...U280
Misprints and technical changes reserved
20
3.3.8 Encoderboard "RS422"
X5 Connection to controlboard
S1 GND Connections of the input terminals
43,45 and 48 (Z,/Z,AB)
BR1 Motor temperature sensor terminal 21
open: thermo switch and PT100
closed: KTY and PTC
BR2 Motor temperature sensor terminal 22
open: thermo switch and PT100
closed: KTY and PTC
BR3 Frequency output terminal 49, track A
Pin 1-2 closed: actual speed value,
factory adjustment
Pin 2-3 closed: special funktion
BR4 Frequency output terminal 50, track B
Pin 1-2 closed: actual speed value,
factory adjustment
Pin 2-3 closed: special funktion
BR5 Zero point signal Z2
Pin 1-2 closed: Zero point signal from
encoder
Pin 2-3 closed: machine proximiti switch,
factory adjustment
BR6 Zero point signal Z1
Pin 1-2 closed: Zero point signal from
encoder
Pin 2-3 closed: machine proximiti switch,
factory adjustment
BR7 Motor temperature sensor terminal 21
open: thermo switch and PT100
closed: KTY and PTC
BR8 Motor temperature sensor terminal 22
open: thermo switch and PT100
closed: KTY and PTC
LD1 Green - +5V
33
34
35
32
30
29
28
27
26
25
24
41
40
39
38
37
36
23
22
21
31
51 50 48 47 46 45 44 43 42 49
4
3
2
1
S1
X5
LD1
Encoder RS422 0402
TP16
TP15
TP13
TP10
TP8
TP7
TP18
TP12
TP1
TP2
BR3 BR4
DIP-Schalter S1
(factory adjustment)
refer to chapter 5.3.2
OFFON
1
2
3
4
0000
BR8
BR2
BR5
BR6
BR1
BR7
Ilustration of Jumper BR on board, is factory adjustment
1 2 3
1 2 3
1 2 3