TagMaster S1566 User manual
TagMaster AB
TagMaster AB
TagMaster S1566 Heavy Duty
HW Installation Guide
Manual issue 01
TagMaster AB
HW Installation Guide TABLE OF CONTENTS Manual issue 01
2
Disclaimer
The information in this document is subject to change without notice. While the information
contained herein is assumed to be accurate, TagMaster AB assumes no responsibility for any
errors or omissions.
Copyright
The copyright of this document is and will remain ours. No part of this document may be
reproduced or transmitted in any form or by means, electronic or mechanical, for any purpose,
without the express written permission of TagMaster AB.
FCC ID: M39S15XX
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept any interference received,
including interference that may cause undesired
operation.
NOTE: This equipment has been tested and
found to comply with the limits for a Class
A digital device, pursuant to part 15 of the
FCC Rules. These limits are designed to provide
reasonable protection against harmful
interference when the equipment is operated
in a commercial environment. This equipment
generates, uses, and can radiate radio
frequency energy and, if not installed and
used in accordance with the instruction
manual, may cause harmful interference to
radio communications. Operation of this
equipment in a residential area is likely to
cause harmful interference in which case the
user will be required to correct the interference
at his own expense.
Caution
Information to user.
Changes or modifications not expressly
approved by the party responsible
for compliance could void the
user’s authority to operate the equipment.
Reg. No. 03-074
TagMaster AB
Electrum 410
S-164 40 KISTA
Sweden
Tel: +46-8-632 19 50, Fax: +46-8-750 53 62
TagMaster AB
HW Installation Guide TABLE OF CONTENTS Manual issue 01
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1 TABLE OF CONTENTS
1TABLE OF CONTENTS...................................................................................................... 3
2REVISIONS........................................................................................................................... 5
3ASSOCIATED DOCUMENTATION ................................................................................. 5
4INTRODUCTION................................................................................................................. 6
4.1 Audience.......................................................................................................................... 6
4.2 System Block Diagram.................................................................................................... 7
4.3 Definitions....................................................................................................................... 8
4.4 References ....................................................................................................................... 8
5SAFETY NOTICE ................................................................................................................ 9
5.1 General ............................................................................................................................ 9
5.2 Specific warning and caution statements are used throughout this manual.................. 10
5.3 Installation..................................................................................................................... 10
6SYSTEM COMPONENTS................................................................................................. 11
6.1 Communicators ............................................................................................................. 11
6.2 ID Tags.......................................................................................................................... 11
7ENVIRONMENTAL CONSIDERATIONS ..................................................................... 12
7.1 General .......................................................................................................................... 12
7.2 Electromagnetic immunity ............................................................................................ 12
8ELECTRICAL REQUIREMENTS................................................................................... 13
8.1 Temperature .................................................................................................................. 13
8.1.1 Communicators ..................................................................................................... 13
8.1.2 Tags ....................................................................................................................... 13
8.2 Supply Voltage.............................................................................................................. 13
8.3 Radio Interface .............................................................................................................. 13
9MECHANICAL INSTALLATION ................................................................................... 15
9.1 General .......................................................................................................................... 15
9.2 Readers .......................................................................................................................... 15
9.2.1 Mounting ............................................................................................................... 15
9.2.2 Connecting Cable recommendation ...................................................................... 16
9.3 ID-Tags.......................................................................................................................... 17
10 ELECTRICAL CONNECTIONS.................................................................................. 18
11 EARTHING REQUIREMENTS ................................................................................... 19
12 START-UP....................................................................................................................... 20
12.1 General .......................................................................................................................... 20
12.2 Inspection ...................................................................................................................... 20
12.3 Verifying communication ............................................................................................. 20
12.3.1 Serial host communication.................................................................................... 20
12.3.2 Reader - Tag communication ................................................................................ 20
13 TROUBLE SHOOTING................................................................................................. 22
13.1 An S1566 Reader malfunction ...................................................................................... 22
13.2 Unsuitable interface converters..................................................................................... 22
TagMaster AB
HW Installation Guide TABLE OF CONTENTS Manual issue 01
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13.3 Interference.................................................................................................................... 22
13.4 Using wrong address ..................................................................................................... 22
13.5 Forgetting the free-wheel diode across inductive loads ................................................ 22
13.6 Using different data speed in the Tag(s) and in the Reader(s). ..................................... 22
13.7 Using an unsuitable power supply ................................................................................ 23
TagMaster AB
HW Installation Guide REVISIONS Manual issue 01
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2 REVISIONS
Document revision history.
Revision Date Issued by Comment
01 2003-04-30 Dev. Dept. First issue
This document follows the TagMaster documentation version numbering standard to
identify the document version. This standard uses the form P01A, P01B to P01n for
draft versions (not for customer issue) then 01 for a released version (reviewed; can be
given to the customer). Subsequent issues use 02, 03, 04 etc and are changed via the
formal change control process.
3 ASSOCIATED DOCUMENTATION
51027803 TagMaster AB TagMaster HW Installation Guide
51021106 TagMaster AB Confident Programmer's Guide
TagMaster AB
HW Installation Guide INTRODUCTION Manual issue 01
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4 INTRODUCTION
This manual describes the installation requirements and user information for the TagMaster
S1566 Heavy Duty Reader (HD-Reader).
4.1 Audience
The intended audience for this document is system integrators, installation engineers, contractors
or the like who have the task to install and commission the TagMaster systems. The audience is
expected to have adequate experience and education in the field of installation and
commissioning of control and identification systems and to be qualified for electrical
installations.
TagMaster AB
HW Installation Guide INTRODUCTION Manual issue 01
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4.2 System Block Diagram
Microwaves
S1566 HD Reader
Interface cable
ID-Tag
Host
Diagram to show system and interconnections with a host and relation with tag.
TagMaster AB
HW Installation Guide INTRODUCTION Manual issue 01
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4.3 Definitions
Reader Device (e.g. S1566) used to read and write Tags in the TagMaster system.
ConfiLib The CONFIDENT Library Software (ConfiLib) is the uniting name of the
device drivers that are included in all S1500/S1501/S1566 host C-language
software modules.
ConfiTalk Standard communication protocol. Used by Pyramid and Solid. Included
in ConfiLib.
Host IBM PC or compatible used as master computer in a TagMaster system.
Pyramid Pyramid is the S1500 standard software delivered from factory. S1500
with Pyramid is capable of taking decisions on its own when a Tag has
been read or when a movement has been detected. Refer to the S1500
datasheet for further details.
Solid Solid is the S1501 and S1566 standard software delivered from factory.
This software receives ConfiTalk commands on the serial port and
executes them. This is the same as the ConfiTalk only mode of the S1500.
Tag ID-carrier (e.g. ScriptTag S1251) in the CONFIDENT system which is
read/writable via microwaves, using a Communicator.
4.4 References
Communicator S1500&S1501 data sheet DS1500
Communicator S1503 data sheet DS1503
Communicator S1566 data sheet DS1566
ScriptTag S1251 data sheet DS1251
ScriptTag HD S1450 data sheet DS1450
ScriptTag HT S1350 data sheet DS1350
MarkTag S1255 data sheet DS1255
MarkTag HD S1455 data sheet DS1455
Card holder WinFix S1951 data sheet DS1951
Card holder Cardkeep S1953 data sheet DS1953
Mounting bracket S1952 data sheet DS1952
RS232/RS485 converter S1942 DS1942
Confident Programmer’s Guide 510211
Confident HW Installation Guide 51027802
TagMaster AB
HW Installation Guide SAFETY NOTICE Manual issue 01
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5 SAFETY NOTICE
5.1 General
This Installation Manual shall be carefully read before any installation works is performed.
Special attention shall be paid to this page and the statements in boxes throughout the manual.
The contents of this document are not binding. If any significant difference is found between the
product and this document, please contact TagMaster AB for further information
We reserve the right to modify products without amending this document or advising the user.
We recommend using personnel authorised by TagMaster for all installation, service and repair
and the use of TagMaster genuine spare parts. TagMaster AB will not otherwise assume
responsibility for the materials used, the work performed or any consequences of the same.
Check the contents of the shipment for completeness and possible damage. If the contents are
incomplete or damaged, a claim should be filed with the carrier immediately and the TagMaster
Sales or Service organisation or the TagMaster representative should be notified in order to
facilitate repair or replacement of the equipment.
The equipment described in this manual is designed to be used by properly trained personnel
only. Installation, adjustments and maintenance of the exposed equipment shall be carried out by
qualified personnel who are aware of the hazards involved and who are qualified for electrical
installations.
For correct and safe use of this equipment, it is essential that both operating and service
personnel follow generally accepted safety procedures in addition to the safety precautions
specified in this manual.
The emitted power level from a TagMaster communicator is less than 10mW EIRP. This power
level is defined as very low and is far below the European levels that would require any form of
analysis when considering health risks. For comparison purposes, the emitted power level from a
TagMaster communicator is significantly less than that emitted by a typical mobile telephone.
TagMaster uses a radio frequency technology, which has been tested and conforms to the
requirements of the European CE mark approval for Short Range Devices.
To conclude, there is no risk to personal safety when working with or in close proximity to the
TagMaster communicator.
TagMaster AB
HW Installation Guide SAFETY NOTICE Manual issue 01
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5.2 Specific warning and caution statements are used
throughout this manual.
CAUTION is used to indicate correct operation or maintenance procedures in order
to prevent damage to, or destruction of the equipment or other property.
WARNING indicates a potential danger that requires correct procedures or
practices in order to prevent injury to personnel.
Whenever it is likely that safe operation is impaired, the equipment must be made inoperative
and secure against unintended operation. The appropriate servicing authority must then be
informed.
5.3 Installation
Before any other connection is made, the equipment shall be mounted so that the metallic chassis
is connected to protective ground.
WARNING Interruption of the chassis connection with protective ground can
make the equipment dangerous if it is connected to a defective power supply.
The power supply used to provide the equipment with 24 or 12 VDC must comply with all
relevant safety regulations. It must also be made for connection to the local mains voltage
and be able to provide the necessary power without producing excessive heat.
•Fuses shall only be renewed by a qualified person who is aware of the risks involved.
The use of repaired fuses is prohibited.
•Capacitors inside the equipment can hold their charge even if the equipment has been
disconnected from all voltage sources.
•All PCB’s removed from the equipment must be adequately protected against damage and all
normal precautions regarding the use of tools must be observed.
•The equipment must be disconnected from all voltage sources before any installation or
service work is made.
CAUTION Damage may be the result if;
- The equipment is switched on when parts are removed from the PC board.
- A PCB is removed within one minute after switching off the equipment.
TagMaster AB
HW Installation Guide SYSTEM COMPONENTS Manual issue 01
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6 SYSTEM COMPONENTS
The hardware of a TagMaster system is described briefly below.
6.1 Communicators
The S1566 Reader is a device for reading and writing ID Tags using 2.45 GHz microwaves. It is
powered with 12 VDC but can be adopted for 24 VDC. The S1500 has built-in antennas for
communication with the Tags and various serial interfaces for communication with a host
computer. The Reader also provides a movement detection function which can detect moving
objects in the reading zone (also non-Tagged objects). One hundred frequency channels are
available. The microprocessor is a 16-bit Hitachi H8/534. Originally designed for mounting
under a moving train, it will withstand extremely harsh environments. The S1566 has a 2Wire
RS485 and RS232 interface.
6.2 ID Tags
An ID Tag is a device carrying ID information that can be read at a long distance using
microwaves. Versions that can be read at a distance of up to 8 meters with the Reader S1503 are
available. The actual reading range, depend on the Reader type. Also different shaped versions of
the tags are available. Some have the shape of a credit card but is slightly thicker. Each Tag has
its own unique 8-digit mark. It is possible to read many Tags concurrently. To maintain the
information, to get the long reading range and the high communication speed, a lithium battery
cell is used. The life of the cell is depends of the Tag type but is typically 5 - 10 years and
independent of how often the Tag is used. Certain types of Tags (e.g. ScriptTag S1251) can also
be written by the user. The Tags then have a static RAM memory array that can be configured
for different memory sizes; 14, 154 or 574 bits (32 bit checksum not included in these figures).
Refer to the Tag (e.g. S1251 or S1450) data sheet for details.
TagMaster AB
HW Installation Guide ENVIRONMENTAL CONSIDERATIONS Manual issue 01
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7 ENVIRONMENTAL CONSIDERATIONS
7.1 General
Microwaves have, during more than a decade, proven to be the most reliable technology for
identification systems. In particular, microwaves are unaffected by the normal electromagnetic
background noise found in industries and elsewhere. They also form a base for products that
have to withstand other rough environmental conditions as high temperatures, chemicals, shock
and vibrations
7.2 Electromagnetic immunity
The TagMaster system has been tested and approved, in operation, according to the IEC
standards. This guarantees trouble-free operation in demanding electromagnetic environments.
Electromagnetic interference on the microwave link
Industrial noise is typically present in the KHz and low MHz frequency band. The TagMaster
system is only receptive for frequencies closed to 2.45 GHz so typical industrial noise will not
affect the microwave communication. Transients from spot-welding equipment or from
switching on other welding equipment, soldering machines and fluorescent lamps may produce
short pulses around 2.45 GHz. However, since the TagMaster system, if interfered, will
retransmit the entire message very fast there is in most cases ample time for a re-transmission. If
strong microwave fields, from for instance microwave dryers, can be suspected, TagMaster AB
should be consulted.
Electromagnetic interference in cables
By selecting a suitable communications interface, using specified cables and proper shielding
and grounding, optimum communication reliability is ensured.
TagMaster AB
HW Installation Guide ELECTRICAL REQUIREMENTS Manual issue 01
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8 ELECTRICAL REQUIREMENTS
The following characteristics apply under following conditions:
8.1 Temperature
8.1.1 Communicators
In most applications, normal convection cooling is enough. In applications where heat is
generated close to the Reader, forced cooling or heat shields may be necessary.
The S1566 has the following characteristics: Environmental temperature: -25 to +60°C.
8.1.2 Tags
TagMaster Tags are available for operation in various ambient temperatures ranging from -40°C
up to 85°C, refer to the data sheets. The specified reading range is valid for normal ambient
temperature conditions. If reading range is critical and the intended operating temperature
deviates from normal ambient temperature TagMaster AB should be consulted.
8.2 Supply Voltage
The Reader is supplied with external DC to the connector (pin P=12 V and pin R=0 V (return)).
Item Symbol Min Typical Max Unit Notes
Supply voltage Vspl 10 12 14 V 1
Ripple/noise Nspl 50 mV 2
Consumption Ispl 250 500 mA
Notes:
1The input DC power must be within these limits.
2The maximum ripple and noise on the supply power to the Communicator.
8.3 Radio Interface
Item Symbol Min Type Max Unit Notes
Frequency range fc 2435 2465 MHz 1
Frequency deviation fdev ±100 kHz 2
Output power EIRP high Pohh 8 10 dBm 3,4
Output power EIRP low Polh -2 dBm 3;4
Lobe width horizontal Lh 40 45 50 deg 5
Lobe width vertical Lv 40 45 50 deg 5
Harmonics EIRP 15 nW/4 kHz 6
AM modulation ratio Aam 15 dB 7
TagMaster AB
HW Installation Guide ELECTRICAL REQUIREMENTS Manual issue 01
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Notes:
1 The frequency range is divided into 99 channels, 300 kHz apart. The channels are selectable by software.
2 Frequency deviation from the chosen channel.
3The output signal is right hand circular polarized.
4The lobe width is defined as the angle between the directions in front of the antenna where the power field
is 3 dB below the front direction single way at far field distance. This is the lobe width of the transmitting
antenna.
5This value applies in frequency bands above the Communicator working frequency. The value is set with a
margin to the EN 300 440. See also environmental data.
6Carrier on/off ratio.
TagMaster AB
HW Installation Guide MECHANICAL INSTALLATION Manual issue 01
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9 MECHANICAL INSTALLATION
This chapter describes the procedure of installing the TagMaster units mechanically.
It is assumed that the location of Readers and Tags are specified, and the communication
distances and movement speeds are considered during the project planning phase. Likewise it is
assumed that the project planning is well documented.
9.1 General
Microwaves penetrate wood, dirt, paint, plastic, and most other non metallic materials.
The TagMaster system employs circular polarisation and can therefore also often be used when
metal surfaces are in the vicinity of the antenna and Tag, especially if the Tag is moving. In such
cases however, adjustment of the Tag/Reader position and distance may be necessary to find the
best position. Always combine this with tests to verify that the installation will work.
9.2 Readers
9.2.1 Mounting
•Position the Reader with the cable entries pointing downwards and so that the device is easily
accessible for service.
•Mount the Reader in an adjustable holder and direct it so that its lobe beam covers the
position of the Tag(s).
•If Tags are to be mounted in car wind screens it is recommended to mount the Reader
approximately 2 meters up and tilted down for best performance. Refer to the typical
installation illustrations in section 5.5.
TagMaster AB
HW Installation Guide MECHANICAL INSTALLATION Manual issue 01
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9.2.2 Connecting Cable recommendation
Core: Conductor: 0.6mm² 19/0.2mm tinned copper
Insulation: Conforms to RSE/STD/024 – Part 6 Type IV
Diameter: 1.40mm ± 0.05mm
Pair:2) of the above Cores twinned together
Cable Assembly: 3) of the above Pairs (Items 1-3) cabled together
Binder: Wrapped with polyester tape
Drain wire: 0.6mm² 19/0.2mm tinned copper
Screen: 0.127mm tinned copper braid, 84% minimum coverage
Sheath: Black irradiation cross-linked ZX elastomer
1.15mm nominal radial thickness
Diameter: 8.05mm ± 0.5mm
Colour Code: Pair Cores Blue, Brown and number printed 1 to 3
Maximal Cable Length: 20 m
CAUTION The cable is recommended to fulfil theses requirements. The reader might
not work properly if these recommendations are neglected.
TagMaster AB
HW Installation Guide MECHANICAL INSTALLATION Manual issue 01
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9.3 ID-Tags
The front side of a Tag is blank while the backside carries a type label. The front side of the ID-
Tags must be oriented towards the front side of the Reader. To get the maximum communication
range the front surface of the Tag should be in parallel with the front side of the Reader. If the
Tag is miss-aligned relative to the front side of the Reader, the communication range is reduced.
Refer to the actual product datasheets for details.
Due to TagMaster’s circular polarisation the rotational orientation of the Tag relative the Reader
is uncritical. The Tags can be mounted on any flat surface. If it is to be expected that the
mounting surface material, when warmed up, can expand in a different way than the Tag, the
Tag must be mounted in such a way that the material expansion does not damage the Tag.
When screwing the Tags directly on to a surface, the screw must not be secured by pulling it
until it does not move anymore. Instead a threaded hole should be used and the screw should be
pulled until the Tag is just fixed. Then the screw should be secured using a washer and nut from
behind.
For the credit card shaped Tags S1251 and S1255, TagMaster AB offers holders for use in
vehicle windows or for personal carrying. (WinFix S1951 and Cardkeep S1953). For permanent
mounting of the Tag in a vehicle window the CardTape S1954 is recommended.
TagMaster AB
HW Installation Guide ELECTRICAL CONNECTIONS Manual issue 01
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10 ELECTRICAL CONNECTIONS
This section describes the method of connecting the S1566 Heavy Duty Reader
WARNING The user uses a 19-pole jackable size 14 military type connector (FCI / Souriau
part no: FCI-851 02R 14-19 P50) (Male). The instructions must be followed in order to maintain
safety for the installation crew.
Connector
The readers means of connection to the host system is via a 19-pole jackable size 14 military
type connector (FCI / Souriau part no: FCI-851 02R 14-19 S50) (Female) selected to make a
connection unexposed to dust, wet and insensitive to vibrations.
Pin configuration on S1501/03 (Female)
Power Supply Connector
PIN P DC power. (12 V)
PIN R DC power. (0 V)
DC Ground (via a “Y” capacitor and a resistor
to casing)*
•Se Earthing requirements
RS232 communication port CAUTION is
used only for test purpose
Connector
PIN A Tx/232A.
PIN B Rx/232A.
PIN C GND/232A (internally connected to DC Power (0 V)).
The S1566 Reader host CAUTION is used for normal operation with TRU
RS485 communication port
Connector
host PIN H Tx+/Rx-485: Transmit (and receive when 2-wire is used), low wire.
PIN J Tx-/Rx+485: Transmit (and receive when 2-wire is used), high wire.
PIN K Gnd485: Shield ground for transmit wires. Note: Signal ground, Interface grounds are
separated from chassis.
TagMaster AB
HW Installation Guide EARTHING REQUIREMENTS Manual issue 01
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11 EARTHING REQUIREMENTS
This picture describes where to connect cable screen and ground.
CAUTION Cable screen and ground should be connected to this point.
External and Cable
Grounding
Point, M8 thread
TagMaster AB
HW Installation Guide START-UP Manual issue 01
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12 START-UP
12.1 General
After having completed the physical installation as described in previous sections, a systematic
check of the installation and system performance should be carried out.
This work can be divided into two parts: inspection and performance verification.
When something does not work as expected the tips in paragraph TROUBLE SHOOTING may
be valuable.
12.2 Inspection
•Ensure that there are no metal objects between the Reader and the Tag in the position(s)
where communication is to take place.
•Ensure that the Tags and Readers are aligned according to the project documentation.
Maximum communication distances and communication paths are achieved when Tag and
Readers are in parallel. Communication at maximum specified distance and misalignment
should be avoided.
12.3 Verifying communication
12.3.1 Serial host communication
Connect a PC to the prepared host connection and verify that the PC can communicate with the
Reader. If the actual Reader is a standard S1566 equipped with Solid software this can be made
by using the TagMaster test software ConfiTalk Commander which can be used for any Reader
where the resident software was developed using ConfiLib and where ConfiTalk is enabled, for
example the S1501 with Solid software. A final verification should be made using the actual
host project software.
12.3.2 Reader - Tag communication
Put a Tag in front of the Reader preferably having the Tag on the object where it normally will
be mounted. Perform repeated Tag readings when simultaneously moving the Tag along the
expected movement path and checking that the Tag can be read in all expected positions.
For the S1566 the terminals interface”Confitalk commander” is used to confirm the
communication. Observe the read results on the screen. It must be possible to read the Tag in all
expected positions along the expected movement path. For detailed information concerning how
to use Confitalk commander please refer to the manual Confident Programmer’s Guide.
Special care should be taken if metal is present close to the communication lobe between Tag
and Reader. In such cases adjustment of the Tag/Reader position and distance may be necessary
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