Takegawa 05-05-0045 User manual

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ø 48 Small DN Tachometer kit Instruction manual
Product no. 05-05-0045.
Thank you for purchasing our product.
Please observe the following points when using the product. Always check the contents of the kit before
installation. If you have any questions, please consult your dealer.
◎ Illustrations, photographs and other descriptions may differ from this part. Please be aware of this beforehand.
～Features.
Tachometer kit exclusively for the Monkey 125. Placed next to the stock meter, it is very easy to
check. Comes with a vehicle-specific sub-harness, so no modifications to the wiring are required.
The meter body features a ø 48 small DN tachometer (white LED).
Digital signals & small motor fully control the pointer angle. Highly reliable construction with high pointer holding power.
☆Please read this before use☆
◎ This instruction manual is intended for persons with basic skills and knowledge.
If you are not confident about the installation or do not have the necessary tools for installation, please do not carry out the
installation work and ask a designated or certified factory or other vehicle service provider to carry out the installation.
◎ The company accepts no liability for any accidents, injuries or damage to property that may occur during use of the product.
◎We do not guarantee any parts other than this product in any matter, even if a defect occurs after installation and use of this product.
◎Combinations with other companies' products are not covered by the guarantee and should not be used.
◎The warranty does not cover the product if it has been processed or otherwise altered.
● Precautions for use
Some external H.I.D. kits may produce high voltage noise from the ballast/inverter (voltage converter) which may adversely affect the
digital circuits, depending on the quality, and depending on the degree, may cause meter failure, so do not install. Do not install
external ignition systems ( ignitioncoils and plug cords) asthe increase in ignition voltage will increase the noise which will have an adverse
effect and may cause a fault.
Do not install external power generators with insufficient charging power, as they may cause a drop in battery voltage and control voltage
malfunctions that may lead to malfunctions.
In.
[No driving with headlights off.]
If a vehicle with permanently illuminated headlights is run with the lights off due to easy modification (just disconnecting the wires),
the unconsumed power will increase the voltage across the entire vehicle body. If the vehicle continues to run, the battery may
deteriorate due to overcharging and the genuine regulator may fail due to excessive strain.
The negative effects are stronger in vehicles with engine modifications that run at higher engine speeds than normal.
If the headlight has burnt out, stop driving immediately or, if it is absolutely necessary, switch to high beam (and adjust the optical
axis). At this time, drive at as low a speed as possible.
A moisture drain is provided on the back of the unit to allow any moisture that has entered to escape. Take care not to spray water
directly onto the bottom of the meter when washing the car, for example. Also, if the meter is placed in humid conditions, moisture
may enter the unit and cause the screen to become blurred.
attention
(heed)
Indicates information that may cause injury to persons and damage to property if the indications are ignored.
■ Always carry out work etc. when the engine and muffler are cold (engine and muffler are cold).(This may cause burns.) ■When performing work,
etc., be sure to do it when the engine and muffler are cold.
■ When carrying out work, prepare the appropriate tools for the task.(Damage to parts or injury may result.)
■The product and frame may have edges and protrusions. When working on the product, protect your hands.(This may cause injury.)
Warning.
Indicates a potentially hazardous situation which, if ignored, could result in death or serious injury.
Donotcarry out work if you do not have the necessary skills or knowledge. (Work errors due to lack of skill, knowledge, etc. may lead to accidents
due to damage to parts.)
■ When working on the vehicle, stabilise the vehicle on a level surface and work safely.(The vehicle may fall over during operation,
resulting in injury.)
■If damaged parts are found during inspection and maintenance, do not reuse the parts and replace the damaged parts.
(If used as is, parts may break, resulting in an accident.)
■ Always run the engine in a well ventilated area. Do not start the engine in such an enclosed area.
(This can lead to carbon monoxide poisoning.)
Before driving, be sure to inspect each part of the vehicle to check for loose threads, etc. If any are loose, retighten them securely to the
specified torque.
(Parts may fall off, etc., leading to an accident.)
■If an abnormality occurs while driving, immediately stop the vehicle in a safe place and stop driving.(This may lead to an accident.)
■When carrying out inspections and servicing, follow the procedures and procedures described in this manual, the service manual, etc.
(Improper inspection and maintenance can lead to accidents.)
Do not use any parts other than those specified.(Damage to parts may result in an accident.)
Applicab
le car
models
Monkey 125 (JB02-1000001 - )
Monkey 125 Thai model (MLHJB02)

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◎Products and prices are subject to change without notice due to performance upgrades, design changes, cost increases, etc. Please note that
the product and price may change without prior notice due to improved performance, design changes, cost increases, etc.
◎For claims, only products found to be defective in materials and workmanship will be repaired or replaced within one month of
purchase.
However, this does not apply if the correct installation and use of the product is not followed. Any costs for repair or replacement will
not be covered. No claims will be accepted in any case when the product is used for racing, etc. Please be aware of this beforehand.
◎Please keep this instruction manual until the product is destroyed.
3-5-16 Nishikiori-higashi, Tondabayashi, Osaka 584-0069
tel: [phone] fax: [phone] URL http://www.takegawa.co.jp

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Product details
(i) ②(iii)
(iv)
(v) (vi)
(vii) (viii)
*Please make sure to order repair parts by repair part number.
(ix)
If the part number is not ordered, it may not be possible to accept the order.
Please understand this in advance.
Please note that some parts cannot be shipped individually, in which case
please order as a set part number.
*The RPM code, main wiring, gibbons and meter mounting stay not shown in the photo
are not used.
Remove *⑤ and *⑧ as they are attached to the meter mount stay.
Installation instructions *Refer to the factory service manual for installation instructions and specified torques for details not
specifically mentioned.
attention (heed)
The contents of the work to remove external parts in this instruction manual are only an outline with details omitted.
If you are not familiar with exterior removal work, ask your dealer to carry out the work or always follow the instructions for the
work procedure and tightening torque in the genuine service manual of the manufacturer. When removing and installing the exterior
parts, work carefully to avoid damaging the claw and groove parts.
○ Remove the side cover.
Remove the ○ seat and remove the negative terminal of the battery.
Installation instructions *Refer to the factory service manual for installation instructions and specified torques for details not
specifically mentioned.
numb
er
Part name
quan
tity
Repair part
number
1
DN Tachometer
1
2
IG Coil cord (1500 mm)
1
09-05-0142
3
Tachometer subcode COMP.
1
00-00-1993
4
meter stay
1
00-00-2385
5
Meter mount collar
2
6
M4 flange nut
2
7
Plain washer 4 mm
4
8
cushion rubber
2
9
Binding bands 200 mm
4
00-00-0269 (Pack of 10)

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wiring diagram
main harness
( Peach / blue cord with black sleeve )
main harness
(black/white cord with black sleeve)
(2) IG coil cord (brown cord)
Brown cord
Meter side harness
Main harness Main switch coupler (black)
ignition c o i l
Left indicator Gibbon. (3) Tachometer sub-code COMP. Left indicator turn
signal indicator connector (green cord with black sleeve) (Green
cord) (Green cord)
attention (heed)
The code colour designations in this instruction manual refer to base colour/line colour. Codes marked black/white refer to cords with black coverings
and white lines.

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Installation instructions *Refer to the factory service manual for installation instructions and specified torques for details not
specifically mentioned.

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○ ① Attach the ⑥ meter mount stay to the
DN tachometer body.
Refer to the diagram below for the assembly
of the rubber mount.
Note: Always observe the specified
torque.
Torque: 5 N-m (0.5 kgf-m)
Meter mount collar
(6) Meter mount stay
(8) Washer for
M4 (4x16x1)
(viii) Cushion
rubber
(7) M4 flange nut
Remove the two bolts on either side of the
lower part of the headlight unit.
○ Separate the headlight unit from the
lower part and remove the upper claw.
○ Disconnect the headlight unit.
Remove the three ○ bolts and remove the left
and right headlight stays.
Remove one bolt from inside the headlight
case .
○○ Move the headlight case and remove the
factory meter mounting bolts.
Note: When moving the headlight case, do not
Take care not to apply excessive force
to the harness.
Install the DN meter and meter stay using
the genuine bolts androute the meter side
harness into the meter case.
CAUTION: Always observe the
specified torque. Genuine bolts
Torque: 10 N-m (1.0 kgf-m)
○ Install the headlight case in the reverse
order.
*The headlight units are not yet assembled.
○ Referring to the wiring connection
diagram, connect the IG coil cord to the
peach/blue cord of the ignition coil
around the right side of the vehicle
under the seat.
(2) Pass the IG coil cord through the
headlight and connect it to the harness on
the meter side, referring to the wiring
connection diagram.
Connection.
Disconnect the main switch coupler in the
headlight case and connect (3) the
tachometer sub- c o d e COMP.
○○ Disconnect the green cord connection
of the L indicator cord in the headlight
case ③ Connect the tachometer sub-code
COMP.
○ Check each connection andinstall the
headlight unit in the reverse order.
Note: There is little extra space in the
headlight case, so use tie-wraps to
route harnesses such as sub-cords as
appropriate.
Attach the ○ minus terminal.

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Installation instructions *Refer to the factory service manual for installation instructions and specified torques for details not specifically
mentioned.
How to operate
Meter start-up and maximum RPM check
The meter is activated by key ON.
When the select button (S button) is pressed, the red LED blinks and the pointer
points to the maximum RPM. At this point, the maximum RPM can be erased by
holding down the S button for 3 seconds.
● Press S again to return to normal mode.
ADJ Mode.
● Adjust button
(A button)
A S
back
● Select button
(S button)
Enter ADJ mode by pressing the S and A buttons simultaneously for more than 3 seconds.
setpoint (e.g. of a
function or relation)
1
Lev alarm
LED Lighted RPM
0 - 15000 pm Unit: 500 rpm
8000 - 9000 rpm
(recommended)
2
RPM Signal frequency
Number of signals per 2 crankshaft revolutions
1 - 4 Signal
1
3
RPM Signal type
setting
Type of loading programme
1: Hi mode, 0: Lo mode.
1: Hi mode.
Turn the key to ON and switch the meter on.
Press the S and A buttons simultaneously for more than 3
seconds to enter ADJ mode.
1Rev alarm settings
lighting (a lamp)
front of a dial
flashing
S button
flas
hing
lighting (a lamp)
S button
flash
ing
flashing
S button
During running, the red LED lights up when the set
speed is reached.
2RPM Signal frequency setting
● Selectable from 1 to 4 signals.
Each time the A button is pressed, the pointer
moves.
Check that the pointer points to 1 and press S
to continue.
3RPM Signal type setting
● Selectable from 1 or 0.
Each time the A button is pressed, the pointer
moves.
Check that the pointer points to 1 and press S
to exit ADJ mode.
● S button
proceed
to the
next
paragrap
h
● A
Button
adjustm
ent
Exit ADJ mode.
Range: 1 for Hi mode, 0 for Lo mode.
Type of loading programme
Range: 1 - 4 Signals.
Number of signals per 2 crankshaft
revolutions
Range: 0 - 15000
rpm Unit: 500 rpm
LED Lighted RPM