Burkert Flowave 8098 User manual

Operating Instructions
Software version A.02.00.00 and higher
Type 8098
FLOWave
SAW Flowmeter

We reserve the right to make technical changes without notice.
© Bürkert SAS, 2015 - 2018
Operating Instructions 1809/03_EU-EN 00567647 / Original EN

Type 8098
General contents
General information ..........................................................................................................................................................................5
Description.................................................................................................................................................................................................11
technical Data ........................................................................................................................................................................................19
installation in the pipe ..................................................................................................................................................................33
electrical installation .................................................................................................................................................................45
DoinG the settinGs ..............................................................................................................................................................................67
menu DISPLAY .............................................................................................................................................................................................85
menu GENERAL SETTINGS .................................................................................................................................................................93
menu SAW SENSOR - PARAMETER ............................................................................................................................................131
menu SAW SENSOR - DIAGNOSTICS ........................................................................................................................................193
menu SAW SENSOR - MAINTENANCE .......................................................................................................................................199
menu OUTPUTS .......................................................................................................................................................................................219
menu INDUSTRIAL COMMUNICATION ......................................................................................................................................237
troubleshootinG, maintenance, transport, storaGe .............................................................................. 249
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General contents
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Type 8098
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Type 8098
1 ABOUT THESE OPERATING INSTRUCTIONS ....................................................................................................................6
1.1 Symbols used .........................................................................................................................................................................6
1.2 Definition of the word device ..........................................................................................................................................6
1.3 Definition of the word büS ................................................................................................................................................7
1.4 Validity of the Operating Instructions .........................................................................................................................7
2 INTENDED USE ....................................................................................................................................................................................7
3 BASIC SAFETY INFORMATION ....................................................................................................................................................8
4 GENERAL INFORMATION .............................................................................................................................................................10
4.1 Manufacturer's address and international contacts .........................................................................................10
4.2 Warranty conditions ...........................................................................................................................................................10
4.3 Information on the Internet ............................................................................................................................................10
General information
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About these Operating Instructions
Type 8098
1 ABOUT THESE OPERATING INSTRUCTIONS
The Operating Instructions describe the entire life cycle of the device. Please keep the Operating Instructions in a
safe place, accessible to all users and any new owners.
The Operating Instructions contain important safety information.
Failure to comply with these instructions can lead to hazardous situations. Pay attention in particular to the
chapters 3 Basic safety information and 2 Intended use.
▶Irrespective of the device version, the Operating Instructions must be read and understood.
1.1 Symbols used
DanGer
Warns against an imminent danger.
▶Failure to observe this warning results in death or in serious injury.
WarninG
Warns against a potentially dangerous situation.
▶Failure to observe this warning can result in serious injury or even death.
caution
Warns against a possible risk.
▶Failure to observe this warning can result in substantial or minor injuries.
notice
Warns against material damage.
Indicates additional information, advice or important recommendations.
Refers to information contained in these Operating Instructions or in other documents.
▶Indicates an instruction to be carried out to avoid a danger, a warning or a possible risk.
→Indicates a procedure to be carried out.
A highlighted term is related to a menu or a menu item.
Indicates the result of a specific instruction.
1.2 Definition of the term device
The term "device" used in these Operating Instructions always refers to the Type 8098 flowmeter.
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About these Operating Instructions
Type 8098
1.3 Definition of the term büS
The term "büS" used in these Operating Instructions refers to the industrial communication, developed by Bürkert,
based on the CANopen protocol.
→For more information on büS, read the cabling guide available in English and German (Cabling_guide_for_
büS_networks.pdf) at www.buerkert.com search for "Guide for planning büS networks".
→For more information on CANopen which is related to the device, refer to the Operating Instructions
"CANopen Network configuration" at www.buerkert.com.
1.4 Validity of the Operating Instructions
The Operating Instructions are valid for the devices from software version A02.00.00.
To read out the version number of the device software, do the following:
→Go to the CONFIGURATION view.
→ General settings
→ Confirm to access the Parameter view.
→ Go to the MAINTENANCE view.
→ Device information
→ Software version
→ Go back to the parent menu.
2 INTENDED USE
Use of the device that does not comply with the instructions could present risks to people, nearby
installations and the environment.
The Type 8098 flowmeter is intended to measure the flow rate of clean liquids, non emulsified (homo-
geneous liquids) and free of air bubbles and free of gas bubbles and free of solids, using the Surface
Acoustic Wave (SAW) measurement principle.
▶Use the device in compliance with the characteristics and the conditions of commissioning and use specified
in the contractual documents and in the Operating Instructions.
▶Protect the device against electromagnetic interference, ultraviolet rays and, when installed outdoors, against
the effects of climatic conditions.
▶Only operate a device in perfect working order.
▶Properly transport, store, install and operate the device.
▶Only use the device as intended.
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Basic safety information
Type 8098
3 BASIC SAFETY INFORMATION
This safety information does not take into account any contingencies or occurrences that may arise during instal-
lation, use and maintenance of the product.
The operating company is responsible for the respect of the local safety regulations, including staff safety.
Risk of injury due to electrical voltage.
▶Before carrying out work on the system, disconnect the electrical power for all the conductors and isolate it.
▶Observe all applicable accident protection and safety regulations for electrical equipment.
Risk of injury due to high pressure in the installation.
▶Before any intervention in the installation, stop the circulation of fluid, cut off the pressure and drain the pipe.
▶Before any intervention in the installation, make sure there is no pressure in the pipe.
▶Observe the dependency between the fluid temperature and the fluid pressure for the fitting used.
If switched on for a prolonged time, risk of burns or fire due to hot device surfaces
▶Do not touch with bare hands.
▶Keep the device away from highly flammable substances and fluids.
Risk of burns due to high fluid temperatures.
▶Do not touch with bare hands the parts of the device that are in contact with the fluid.
▶Use safety gloves to handle the device.
▶Before opening the pipe, stop the circulation of fluid and drain the pipe.
▶Before opening the pipe, make sure the pipe is completely empty.
Risk of injury due to the nature of the fluid.
▶Respect the prevailing regulations on accident prevention and safety relating to the use of dangerous fluids.
General dangerous situations
To avoid injury:
▶Do not use the device in explosive atmospheres.
▶Do not use the device in an environment incompatible with the materials it is made of.
▶Do not use fluid that is incompatible with the materials the device is made of.
▶Do not subject the device to mechanical loads.
▶Do not make any modifications to the device.
▶Prevent any unintentional power supply switch-on.
▶Only qualified and skilled staff may carry out installation and maintenance work.
▶Ensure a defined or controlled restarting of the process after a power supply interruption.
▶Observe the general technical rules.
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Basic safety information
Type 8098
caution
Risk of injury due to a heavy device.
A heavy device can fall down during transport or during installation and cause injuries.
▶Transport, install and dismantle a heavy device with the help of another person.
▶Use appropriate tools.
notice
The device may be damaged by the measured fluid.
▶Systematically check the chemical compatibility of the component materials of the device and the fluids likely
to come into contact with the materials (for example: alcohols, strong or concentrated acids, aldehydes, alka-
line compounds, esters, aliphatic compounds, ketones, halogenated aromatics or hydrocarbons, oxidants and
chlorinated agents).
notice
Elements/components sensitive to electrostatic discharges
▶This device contains electronic components that are sensitive to electrostatic discharges. They may be dam-
aged if they are touched by an electrostatically charged person or object. In the worst case scenario, these
components are instantly destroyed or disabled as soon as they are activated.
▶To minimise or even avoid any damage caused by an electrostatic discharge, take all the precautions
described in standard EN 61340-5-1.
▶Also make sure that you do not touch any of the live electrical components.
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General information
Type 8098
4 GENERAL INFORMATION
4.1 Manufacturer's address and international contacts
To contact the manufacturer of the device, use the following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the internet at:
www.burkert.com
4.2 Warranty conditions
The condition governing the legal warranty is the conforming use of the device in observance of the operating
conditions specified in the Operating Instructions.
4.3 Information on the Internet
You can find the operating instructions and the technical data sheets for Type 8098 at:
www.burkert.com
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Type 8098
5 DESCRIPTION ....................................................................................................................................................................................12
5.1 Knowing the device ...........................................................................................................................................................12
5.1.1 Wi-Fi module .......................................................................................................................................13
5.1.2 Unlocking magnetic key ....................................................................................................................14
5.2 Understanding the rating plates .................................................................................................................................14
5.3 Marking with the MAC address ...................................................................................................................................16
5.4 Description of the device status LED .....................................................................................................................17
Description
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Description
Type 8098
5 DESCRIPTION
5.1 Knowing the device
The Type 8098 flowmeter is made up of a Type SE98 transmitter and a Type S097 flow sensor.
The following pictures describe the main versions of the Type 8098 flowmeter:
• Fig. 1 describes a device with 2 M20x1,5 cable glands in stainless steel (or in nickel plated brass) and 1 5-pin
M12 male connector.
• Fig. 2 describes the Ethernet version of the device, i.e. a device with 2 4-pin M12 female connectors and 1
5-pin M12 male connector.
or display module (Type ME31)
Device status LED indicating the
status of the device, and seal
Transmitter housing, including
the electronic modules
Type SE98
transmitter
Type S097 flow
sensor
Cable glands in nickel plated
brass, with blind plugs
5-pin M12 male connector, with
screwed plug
Sensor measurement tube
Seal
Type 8098 flowmeter
Sensor housing
Seal
Blind cover
Pressure compensating element
Blind cover
Process connection 1)
Functional earth
or cable glands in stainless steel,
with blind plugs
1) The process connections can be either clamp connections or flange connections.
Fig. 1: Description of the device with 2 M20x1,5 cable glands and 1 5-pin M12 male connector
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Description
Type 8098
or display module (Type ME31)
Device status LED indicating the
status of the device, and seal
Transmitter housing, including
the electronic modules
Type SE98
transmitter
Type S097 flow
sensor
Seal
5-pin M12 male connector, with
screwed plug
Blind cover
Sensor housing
Process connection 1)
Type 8098 flowmeter
Sensor measurement tube
4-pin M12 female connectors
with plugs
Blind cover
Pressure compensating element
Seal
Functional earth
1) The process connections can be either clamp connections or flange connections.
Fig. 2: Description of an Ethernet version of the device, with 2 4-pin M12 female connectors and 1 5-pin M12 male
connector
5.1.1 Wi-Fi module
The device can be equipped with a Wi-Fi module in place of or in addition to the display module. The Wi-Fi
module has the Type number ME31, too. The Wi-Fi module has the same functional scope as the display module.
The Wi-Fi module is intended for use in Europe, the USA, and Canada.
The module can be integrated into an existing WLAN infrastructure. The wireless range is approximately 10 m.
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Description
Type 8098
The module provides a web server which can be accessed if the following requirements are met:
• Windows 7/8.1/10: IE11, Edge, Google Chrome, from version 53.
• Android with Google: Chrome, from version 53.
• Apple: Safari, from iOS 9.3.5.
5.1.2 Unlocking magnetic key
The device is delivered with a magnetic key to unlock the display module or the blind cover. See Fig. 3.
Fig. 3: Unlocking magnetic key
The device operates on a 4-wire system and needs a 12...35 V DC power supply.
The device has three outputs:
• 1 analogue output,
• 1 digital output,
• 1 output, which can be configured as an analogue output or as a digital output.
5.2 Understanding the rating plates
8098 FLOWave Flowmeter
Supply: 12-35 5W Max.
IP65 / IP67
Temp. ambient: -10 to 70°C
NEMA 4X Not evaluated by UL
88888888 SN 999999
W49MN
Made in France
21
5
911
4
7
F-67220 Triembach
28-04
13 10
CAN shield
CAN_H GND
V+
21
34 5 CAN_L
6
3
12
8
1. Supply voltage
2. Type of the device
3. Power consumption
4. IP Protection class of the device
5. Ambient temperature range
6. Protection class of the device
7. Pin assignment of the 5-pin M12 male connector
8. Construction code
9. Serial number
10. Conformity marking
11. Article number
12. Warning: Before using the device, take into account
the technical specifications given in the Operating
Instructions.
13. Certification
Fig. 4: Rating plate of the Type 8098 flowmeter (example of a UL device)
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Description
Type 8098
8098 FLOWave Flowmeter
IP65 / IP67 / NEMA 4X
Temp. ambient: -10 to 55°C
88888888 SN 999999
W49MN
Made in France
21
68
3
4
F-67220 Triembach
28-04
10 7
CAN shield
CAN_H GND
V+
21
34 5 CAN_L
9
5
1. Protection class of the device
2. Type of the device
3. Ambient temperature range
4. Pin assignment of the 5-pin M12 male connector
5. Construction code
6. Serial number
7. Conformity marking
8. Article number
9. Warning: Before using the device, take into account
the technical specifications given in the Operating
Instructions.
10. Certification
Fig. 5: Rating plate of the Type 8098 flowmeter (example of a non-UL Ethernet device)
SE98 FLOWave Transmitter
Supply: 12-35V 5W max
Housing: 304 / 1.4301
Slot 5: Indust. communication
Slot 4: 1AO-1DO-1AO/DO
ME31 - Display module
ME31 - WIFI module
W49MN
Made in France
1
2
4
7
3
6
F-67220 Triembach
5
1. Type of the transmitter
2. Power supply and maximum power consumption
3. Housing material
4. Communication type and available outputs
5. Communication modules
6. Construction code
7. Conformity marking
Fig. 6: Rating plate of the Type SE98 transmitter (example of an Ethernet device with display module and Wi-Fi
module)
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Description
Type 8098
S097 FLOWave Flow sensor
Pipe: 316L/1.4435 Housing: 304/1.4301
DIN 11866 C / Clamp D50.5 DIN 32676 B DN15
PN25bar Max. flow:10 m3/h
Temp. medium : -20 to 110°C
W4ZMN
Made in France
1
2
4
6
7
3
5
F-67220 Triembach
1. Type of the flow sensor
2. Material of the pipe and material of the housing
3. Standard the pipe conforms to; type of process connection, external diameter of the clamp and standard the
process connection conforms to; DN of the measurement tube
4. Pressure class of the device and maximum flow rate
5. Fluid temperature range
6. Construction code
7. Conformity marking
Fig. 7: Rating plate of the Type S097 flow sensor (example)
5.3 Marking with the MAC address
The marking with the MAC address can be seen by opening the front of the transmitter.
→To open the front of the transmitter, see chpt. 8.10, page 53.
DC-B0-58-FF-FF-FF
Fig. 8: Marking with the MAC address of the device (example)
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Description
Type 8098
5.4 Description of the device status LED
Ex works, the LED that indicates the state of the device changes its colour and state based on the NAMUR
NE 107 recommendation.
If several states exist simultaneously, the state with the highest priority is displayed. The priority is determined by
the severity of the deviation from standard operation (red LED = failure, error or malfunction = highest priority).
Device status LED Colour code
(for a PLC)
Description Meaning
Colour Red 5 Failure, error,
malfunction
Due to a malfunction of the device or its periphery,
the measured values can be incorrect.
Orange 4 Function check Ongoing work on the device (for example,
checking the correct behaviour of the outputs by
simulating measurement values); the output signal
is temporarily invalid (e.g. frozen).
Yellow 3 Out of
specification
The ambient conditions or process conditions for
the device are outside the permitted ranges.
Device internal diagnostics point to problems in
the device or with the process properties.
Blue 2 Maintenance
required
The device continues to measure but a function is
temporarily restricted.
→Do the required maintenance operation.
Green 1 Diagnostics active No event has been generated. Status changes are
shown in colour.
Messages are listed and possibly transmitted via
any connected fieldbus.
White 0 Diagnostics
inactive
Device is switched on.
Status changes are not shown.
Messages are neither listed nor transmitted via any
connected fieldbus.
State ON - Device is in oper-
ating state.
Device is in standard operation.
Flashing
rapidly
- Identification Serves as identification of a device in the
büS network.
The device was selected using the Bürkert Com-
municator software.
Table 1: Device status LED - colours and states in accordance with NAMUR NE 107, edition 2006-06-12
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Type 8098
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Type 8098
6 TECHNICAL DATA .............................................................................................................................................................................20
6.1 Operating conditions ........................................................................................................................................................20
6.2 Conformity to standards and directives .................................................................................................................20
6.3 Conformity to the Pressure Equipment Directive ..............................................................................................20
6.4 UL certification .....................................................................................................................................................................21
6.5 EHEDG certification ...........................................................................................................................................................21
6.6 Fluid data .................................................................................................................................................................................22
6.7 Measurement data .............................................................................................................................................................24
6.8 Electrical data .......................................................................................................................................................................25
6.9 Mechanical data ...................................................................................................................................................................26
6.10 Specifications of the Ethernet Industrial communication ............................................................................28
6.10.1 Modbus TCP protocol .......................................................................................................................28
6.10.2 PROFINET protocol ...........................................................................................................................28
6.10.3 EtherNet/IP protocol ..........................................................................................................................29
6.10.4 EtherCAT protocol .............................................................................................................................31
Technical data
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Technical data
Type 8098
6 TECHNICAL DATA
6.1 Operating conditions
Ambient temperature
• Device with 2 M20x1,5 cable
glands and 1 5-pin M12
connector
• –10...+70 °C
• Device with 2 4-pin M12 female
connectors and 1 5-pin M12 con-
nector (Ethernet version)
• –10...+55 °C
Air humidity < 85%, non condensing
Height above see level max. 2000 m
Installation category Category I according to UL 61010-1
Degree of pollution Degree 2 according to EN 61010-1
Protection class according to
EN 60529
IP65, IP67, if the device is wired and if the cable glands are tightened and
the covers are screwed tight. Unused cable glands must be sealed with
the stopper gaskets provided (mounted upon delivery of the device). An
unused M12 connector must be protected by the screwed plug.
Protection class according to
NEMA250
(not evaluated by UL)
4X, if the device is wired and if the cable glands are tightened and the
covers are screwed tight. Unused cable glands must be sealed with the
stopper gaskets provided (mounted at the delivery of the device). An
unused M12 connector must be protected by the screwed plug.
6.2 Conformity to standards and directives
The applied standards, which verify conformity with the EU Directives, can be found on the EU Type Examination
Certificate and/or the EU Declaration of Conformity (if applicable).
6.3 Conformity to the Pressure Equipment Directive
→Make sure the device materials are compatible with the fluid.
→Make sure the pipe DN is adapted for the device.
The device conforms to Article 4, Paragraph 1 of the Pressure Equipment Directive 2014/68/EU under the fol-
lowing conditions:
• Device used on a pipe (PS = maximum admissible pressure; DN = nominal diameter of the pipe)
Type of fluid Conditions
Fluid group 1, Article 4, Paragraph 1.c.i DN≤25
Fluid group 2,Article 4, Paragraph 1.c.i DN≤32
or PSxDN≤1000
Fluid group 1, Article 4, Paragraph 1.c.ii DN≤25
or PSxDN≤2000
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