Talex LEOPARD 320/O PROFESSIONAL User manual

TALEX Spółka z ograniczoną odpowiedzialnością Sp. K.
ul. Dworcowa 9C
77-141 Borzytuchom
tel. [phone]
by email. [email protected]
www.talex-sj.pl
The Instruction Manual
LEO 320 PROFESSIONAL shredder
Page 1 of 37
THE INSTRUCTION MANUAL
CATALOGUE OF PARTS
WARRANTY
LEOPARD 320/O PROFESSIONAL SHREDDER
Borzytuchom 2014
Issue 02

TALEX Spółka z ograniczoną odpowiedzialnością Sp. K.
ul. Dworcowa 9C
77-141 Borzytuchom
tel. [phone]
by email. [email protected]
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The Instruction Manual
LEO 320 PROFESSIONAL shredder
Page 2 of 37
ATTENTION!
Read this instruction manual prior to using the equipment and observe the safety
rules described therein.
The instruction manual constitutes an inherent part of the machine!
Keep the instruction manual in a safe place, where it should be accessible to the machine
operator during an entire lifespan of the machine.
In the event of its loss or damage, you must acquire a new copy from the machine dealer
or manufacturer.
In the event the machine is sold or made available to another user, the instruction manual
must be attached with the declaration of conformity for the machine.
The manufacturer reserves its copyrights to the instruction manual.
Copying, processing of the Instruction Manual and its parts without the manufacturer’s permission is
strictly prohibited

TALEX Spółka z ograniczoną odpowiedzialnością Sp. K.
ul. Dworcowa 9C
77-141 Borzytuchom
tel. [phone]
by email. [email protected]
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The Instruction Manual
LEO 320 PROFESSIONAL shredder
Page 3 of 37
Contents
1. Introduction...............................................................................................................................................4
2. Rules of safe operation..............................................................................................................................5
2.1 User safety...........................................................................................................................................5
2.2.Safety signs on the machine................................................................................................................7
2.3. Hazards associated with the operation of the shredder................................................................ 10
3. Intended use of the device..................................................................................................................... 11
4. Device description................................................................................................................................. 12
4.1. Elements of the equipment and accessories.................................................................................. 13
4.1.1. Basic......................................................................................................................................... 13
4.1.2. Additional ................................................................................................................................ 13
4.2. Technical specification ................................................................................................................... 14
5. Using the device ..................................................................................................................................... 15
5.1. Aggregating –installation of the shredder..................................................................................... 15
5.2. Leo 320 Professional shredder transportation position.................................................................. 16
6. Operation and maintenance .................................................................................................................. 17
6.1 Adjustment of the belts tension...................................................................................................... 18
6.2 Adjustment of the cover –LEO 320 PROFESSIONAL shredder........................................................ 20
6.3 Replacement of the blades, hammers ............................................................................................ 20
6.4 Maintenance after work.................................................................................................................. 21
6.5 Greasing........................................................................................................................................... 23
6.6 Post-seasonal maintenance............................................................................................................. 24
6.7 Scrapping, environment .................................................................................................................. 24
7. Spare parts catalogue............................................................................................................................. 25
8. Warranty................................................................................................................................................. 35

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The Instruction Manual
LEO 320 PROFESSIONAL shredder
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1. Introduction
Before the first use of the shredder, you must thoroughly read and understand this instruction
manual, and follow all the instructions contained herein.
This instruction manual contains a description of the hazards that can occur in case of non-
compliance with safety rules during operation and maintenance of the shredder. The
instruction manual specifies precautionary measures to be taken to minimize or avoid risks.
This manual also contains principles of correct use of the shredder and specifies the
maintenance operations to be performed.
If you do not understand any information contained herein, please contact directly the
manufacturer.
ATTENTION!
Before use, read the instruction
manual
ATTENTION!
This warning symbol alerts about a hazard.
The warning symbol indicates an important
hazard information provided in the instruction
manual. Please read the information carefully,
follow the instructions and be exceptionally
careful.

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LEO 320 PROFESSIONAL shredder
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2. Rules of safe operation
2.1 User safety
The shredder can only be used by adults, who have learnt its operation and read this
instruction manual, and are properly qualified. The shredders should be operated with all
necessary precautions, in particular:
In addition to this instruction manual, also observe the general rules of health
and safety at work.
Observe warning symbols placed on the machine.
It is strictly forbidden, to operate the machine by persons under the influence of
alcohol or other intoxicants.
Never allow the vehicle towing the shredder to be driven by a person other than the
shredder operator, and under no circumstances allow any other persons to be on the
vehicle, or by the machine, during its operation.
The shredder may be operated by an operator licensed to drive the vehicle onto which the
shredder has been mounted, in line with the recommendations of its manufacturer.
The operating position of the operator, while working with the shredder, is the cabin of
the vehicle to which the machine is attached.
Please note, that there are many elements of the shredder that may cause an injury (sharp
edges, protruding parts, etc.). While using the equipment, exercise particular caution
when moving close to the above-mentioned critical spots and obligatorily use the
following personal protection equipment:
- protective clothing,
- protective gloves,
- protective footwear.
It is forbidden to carry persons or objects on the machine.
It is forbidden that the machine should be operated by persons who are not
familiarized with the instruction manual.
The person operating the shredder should be provided with a first-aid kit containing
measures for first aid, along with instructions regarding their use.
Take special care when driving on public roads, and comply with the applicable road
traffic regulations.
When driving on public roads, it is essential to use the electric outline lighting of the
vehicle, check its efficiency and visibility, and keep it clean. On the machine or on the
rear of the vehicle a triangular plate must be fitted, distinguishing low-speed vehicles.
Care should be taken about clarity and visibility of the reflective lighting and warning
signs located on the structural elements of the machine.
The transportation speed should be adjusted to the condition of a road surface, it should not exceed
however 20km/h.
Do not leave the vehicle with the shredder on a hillside or other sloping surfaces, without

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LEO 320 PROFESSIONAL shredder
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securing the vehicle from rolling down. The shredder must be lowered to the ground.
Put wedges under the wheels of the vehicle.
The shredder must be adjusted to working height, during its attachment to the vehicle.
Setting adjustment is possible during the shredder operation which should be done from
the inside of vehicle cabin, with the operator remaining in the cabin.
Any preparations, fitting, dismantling or adjustment can be performed only after the
drive has been switched off, the engine stopped, the vehicle immobilized
and when all the moving parts of the machine have stopped.
After the first hour of operation, check all disjoint connections, i.a. screw
connections.
The shredder should be kept on a flat, level, paved surface,
out of the reach of strangers and animals. Use the support foot for stabilizing the
shredder.
Exercise caution during the mounting and dismounting of the shredder, and pay
particular attention to the structural elements through which the cutter is connected
with the vehicle.
Prior to commencing work, check the technical condition of the shredder
and the vehicle it is attached to. The vehicle and the shredder unit must be in good
technical condition. Worn or damaged parts must be replaced immediately.
The shredder must be equipped with all the safety guards (provided by the
manufacturer), preventing access to any moving parts. The guards must be
complete and fully operational.
Before beginning to work with the shredder, familiarize yourself with the way it
operates, occupational safety rules and recommendations for maintenance and
adjustment procedures, by reading this instruction manual.
The weight of the shredder mounted on the vehicle may affect the manoeuvrability. In
this situation, particular caution should be exercised.
The instruction manual should be kept on the machine. When letting the machine to other
user, you must ensure that it is in good mechanical condition, and that the instruction
manual is also handed over.
Do not attach additional transport means to the shredder.
By first start, check operation of the machine, and make the initial adjustment
without load.
TUZ (three-point hitch suspension system) assembly protection of the shredder with
pins should be made only using the typical secure cotter pins. Do not use other
securing elements.

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LEO 320 PROFESSIONAL shredder
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Due to the natural wear and tear the state and completeness of cutting machine tools
should be controlled, using the recommendations described in the instruction
manual.
Storage, warehousing of the machine should be carried out in places protected from
outsiders and animals by eliminating the risk of accidental injury, on a flat, paved
surface, under a roof.
In the event of failure, immediately switch off the drive transferring power from the vehicle to
mower.
Failure to follow the above rules may be dangerous for the operator and
bystanders and can cause damage to the shredder. The user is responsible for any
damages caused by the non-compliance to the above principles.
2.2. Safety signs on the machine
1.0 –Prior to using the
machine, read the
instruction manual
1.1 –Switch off the engine
and remove the ignition
key before any servicing or
maintenance procedures
1.2 –Keep a safe distance
from the machine. Do not
allow unauthorized persons
within the range of 50 m
from the machine

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LEO 320 PROFESSIONAL shredder
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1.1.1 –Warning, belt
transmission. Use extreme
caution. Drawing-in of hand
and arm.
1.1.2 –Warning,
possibility of being drawn-
in by the machine
1.5 –Do not stand near the
lifting jack connectors, when
controlling the jack
1.6 –Do not open or remove
safety guards, when the engine
is running
1.7 –Keep a safe distance from
power lines
1.2.1 –Keep a safe distance
from the machine.
Crushing of toes or a foot
–Force applied from the top

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LEO 320 PROFESSIONAL shredder
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1.4 –Do not ride on
platforms and ladders
2.1 –Place for holding
on to the shredder
during movement
2.5.1 –Warning about
the pressure present in
the tyres
2.3 –Use protective suit
2.4 –Use protective
gloves
2.5 –Use
protective goggles

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LEO 320 PROFESSIONAL shredder
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2.3. Hazards associated with the operation of the shredder
Ite
m
No.
Hazard
Hazard source (cause)
Hazard protection measures
1
Overloading the
locomotor system
(physical load)
Working in a standing
position, inclined-forced
position, walking,
moving objects
Reading and understanding the instruction manual,
workplace training including lifting standards for the
manual transportation labour, proper techniques for
lifting and and carrying weights, use of another person's
assistance, moving devices such as jacks, winches
2
Fall on the same
level (tripping,
slipping, etc.)
Uneven terrain, messy
environment - objects lying
and standing around, cables
lying on communication
roads, slippery surfaces
Suitable footwear, levelled terrain, paying attention,
maintaining order, familiarization with the instruction
manual
3
Hitting
stationary,
protruding parts
of the machine
Machine and its surroundings
Proper positioning of a machine, safe space to move
around, proper organization of work, paying attention,
familiarization with the instruction manual
4
Struck by
moving objects
Crushed plants, incidental
part of the turf, stones
thrown out by the
machine
Paying attention, establishing a danger zone, prohibiting
any traffic near the working machine, banning persons
from standing within the range of less than 50 m from
the working machine, using personal protective
equipment - protective helmet, glasses, familiarization
with the instruction manual
5
Sharp, dangerous
edges
Protruding structural elements
of the machine, use of manual
tools
Personal protective equipment –protective gloves,
buttoned up work clothes, paying special attention
6
Belt transmission
systems
Fast moving transmission
pulleys and belts, rotating
jointed telescopic shaft, no
covers on the movable parts
Ban of moving, approaching and making adjustments
on the running machine, exercising caution, using
shields of moving parts, reading the instruction
manual
7
Weight of the
suspended standing
machine
Improper mounting,
aggregating, wrong setting
of the machine, improper
operation, leaving the
suspended machine on a
tractor
Paying special attention, use of personal protective
equipment - safety footwear, protective gloves, secure
setting of the machine, help of another person, use of
lifting jacks, davits, familiarization with the instruction
manual
8
Micro climate -
variable weather
conditions
Work carried out in different
weather conditions
Suitable working clothes, beverages, creams with sun
screens, proper rest, familiarization with the instruction
manual
9
Noise
Too high rotational speed of
the machine, damaged, loose,
vibrating parts
Work only with the machine in good mechanical
condition, regular inspections, proper rotational speed,
familiarization with the instruction manual

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LEO 320 PROFESSIONAL shredder
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3. Intended use of the device
The LEO 320 PROFESSIONAL shredder is designed to destroy the remainders of plant crops and
to shred the cut-down tree and shrub branches, it is perfect for mulching meadows and
pastures. It is a machine suspended on tractors with ca. 120 horsepower powered from the
PTO of the tractor by a jointed telescopic shaft to the power input shaft of the machine.
Mounting the machine to the vehicle is possible via the TUZ (three-point hitch suspension
system) mounts.
The working element is the spinning shaft with the pivotally mounted teeth or hammers. This
unit is driven from power input shaft, through angular transmission and belt transmission.
Complying with the requirements related to the use of machine, its operation and repairs,
strictly according to the manufacturer's guidelines, is the precondition of the use of machine
as intended. The machine should be used, operated and repaired only by persons familiar
with its specific characteristics, who have learnt the rules of conduct prescribed by the
occupational health and safety regulations.
The manufacturer offers a wide range of agricultural machinery. It can also provide
professional advice in terms of choosing the right equipment for your needs.
Any doubts concerning the device’s intended use should be resolved by contacting
its manufacturer. Selecting the right device and knowing its intended use makes its
operation safer.

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LEO 320 PROFESSIONAL shredder
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4. Device description
Fig.1 General view of the machine. Leopard 320/O
The shredders are made of two main construction elements. The first element
–the supporting framework with a transportation unit (1), made of steel elements, connected
with each other by welding, constituting a compact and solid construction. The second element
–the shredder drive unit (2) consists of the angular transmission with a transition of 1:3, belt
transmission, bearing-mounted shaft and hammers (or blades) mounted pivotally on the shaft
holders. The drive unit of the shredder starts the power input shaft of the machine. Everything
is enclosed in safety guards. The machine has adjustable wheels leading the machine during
work. The shredders are equipped with a sheet metal curtain preventing stones and hard
objects from being thrown forward.

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LEO 320 PROFESSIONAL shredder
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4.1. Equipment and accessories
4.1.1. Basic
The basic elements of the shredder include the following:
The Instruction Manual
The Warranty Card
The shredder is not supplied with a portable warning light or a triangular slow
vehicle warning sign. These elements can be purchased separately from the
manufacturer or in a farming equipment depot.
Each user of the machine should have a fully functional triangular slow vehicle
warning sign. Failure to install these elements during transport may result in an accident. The
machine user is responsible for the damage resulting from the accident.
4.1.2. Additional
1. A ø 10.5 cotter/safety pin
2. C40210 power take-off shaft, (830Nm, L=1100mm) marked with CE 3 sign. PTO and
power input shaft canopies
4. Central coupler to the tractor
Attention:
ALL OPTIONAL ELEMENTS OF THE MACHINE ARE AVAILABLE FROM THE
MANUFACTURER AGAINST AN ADDITIONAL PAYMENT.

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LEO 320 PROFESSIONAL shredder
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4.2. Technical specification
Table No. 1
TECHNICAL DATA ROZDRABNIACZ LEOPARD 320/O SHREDDER
Ite
m
No.
Details
Unit
Parameter
1.
Z086 type
-
320
2.
Mount type
-
Suspended
3.
Shredding width
[mm]
3200
4.
Power requirement, min
[KM]
120
5.
Compatible tractor class
-
0.9
6.
Number of working shafts
[pcs.]
1
7.
Number of blades
[pcs.]
92
8.
Number of hammers
[pcs.]
46
9.
Shredding height
[mm]
Horizontally acc. to pre-
sets
10.
Tractor hitch class
-
II
11.
Set-up of the shredder for shipment
-
Horizontally
12.
Rotational speed of tractor’s PTO
[rpm]
540
13.
Performance
[ha/h]
2.5
14.
Tyre pressure in supporting wheels
[bar]
1.5
15.
Working speed
[km/h]
8-10
16.
Transportation speed
[km/h]
20
17.
Number of operators
[pcs.]
1
18.
Overall dimensions
Length
Width
Height
[mm]
[mm]
[mm]
2200
3700
1200
19.
Weight
[kg]
1400

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LEO 320 PROFESSIONAL shredder
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5. Using the device
5.1. Aggregating –installation of the shredder
Make sure that the connecting parts of both, the vehicle and the
machine, are suitably adjusted to each other.
In case of any doubt, always ask the vehicle or the machine manufacturer.
I. Installation of the hitch system of the vehicle and the machine.
The machine is mounted on a three-point hitch suspension system of the tractor, vehicle. In
order to facilitate aggregating the bottom tie-rods should be located at the height of ca. 350
mm. After hitching the machine, the length of the top coupler must be adjusted in such a way
that the position of slides is parallel to the ground. The bottom tie-rod hitch chain should be
adjusted in such a way that the lateral tilts of the machine are minimal.
Depending on the three-point hitch suspension system type (TUZ), make sure the original
safety elements are present. Each time the shredder is mounted on the vehicle, check the
connecting elements, i.e. pins and plugs, for wear. In case of wearing out replace them with
new ones.
II. Installation of the machine’s drive shaft.
After mounting the machine on the three-point hitch suspension system, mount the jointed
telescopic drive shaft onto the PTO of the tractor and the power input shaft of the machine
and lift the support to the upper position.
Use only the original C40210, (830 Nm, L=1100mm) jointed telescopic shaft
for the shredder drive, marked with the CE sign and PTO and power input
shaft canopies.
Check if the latches are securely clamped after sliding the jointed telescopic
shaft caps onto the PTO and power input shaft canopies.
To dismount the machine, follow the above instructions in a reverse order,
exercise particular caution when disconnecting the mechanical system
between the machine and the vehicle.

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5.2. Leo 320 Professional shredder transportation position
Due to the large dimensions, exceeding the permissible transport width, the shredder cannot
be transport in the working position. According to the traffic law regulations, the shredder must
be pulled behind a tractor, using an additional hitch.
The picture below shows the shredder in the parking position.
When in the parking position, the machine should rest on the support feet (pos. 1, pos. 2) and
on the ground wheels (pos. 3). If we want to transport the shredder, the additional transport
hitch must be deployed (pos. 4). The transport hitch should be deployed and set in a horizontal
position. Use the adjustable support (pos. 2) to adjust it. After levelling out the hitch, adapt the
length of the central coupler (pos. 5). The next step is to close any covers and check if the
transport wheels (pos. 3) are locked in the correct position, as well as if all the pins are secured
from moving by means of safety pins.
After performing the control activities, when everything has been checked, aggregate the
tractor with the machine. After the aggregation, lift the supports (pos. 1, pos. 2) up and secure
them from dropping. Remember to use the warning triangle when moving on public roads.
Remember that after the shredder has been transported to the workplace, the transport hitch
needs to be set in the working position, the additional transport wheel (pos. 3) must be lifted
up and the ground wheels moved into the required working position.
The position of the additional transport hitch during work
5
3
1
2
4

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6. Operation and maintenance
All the machine operations can be performed by the operator of the vehicle, to which the
machine is attached, providing he/she has proper authorization to operate this vehicle.
Operating the machine is permissible only after reading the instruction manual.
When commissioning and transporting the shredder, inspect its technical condition to
check for damage.
It is forbidden to stand under the raised shredder, as it may result in being
crushed by the structural elements.
When adjusting, do not place your fingers and limbs between the structural elements
of the machine.
The operator of the vehicle working with the shredder must ensure
that no person approaches the machine during its operation and adjustment, and the
distance of not less than 50m from the working shredder is always maintained.
When turning, reversing or manoeuvering with the machine, you must ensure, that your
visibility is adequate, or get assistance from a properly trained person.
Do not stay between the vehicle and the shredder when the vehicle engine is
running.
Working on slopes exceeding 15% is not allowed.
Exercise particular caution when working on slopes.
When making turns and returns turn off the PTO (power take-off shaft).
It is forbidden to operate the machine in close proximity of public squares (parks,
schools, etc.) or on stony grounds, to avoid the danger coming from the thrown out
stones and other objects.
Do not allow the PTO working speed to exceed 540 rpm, while driving speed must be
adjusted to the type of work being done.
Using a damaged or incomplete jointed telescopic shaft is prohibited. In particular, it
is strongly forbidden to work without covers on moving parts.
Never leave a vehicle with the engine running. Before leaving the driver's seat (the
cabin), lower the machine to the ground, turn off the engine of the vehicle, remove
the ignition key, and apply the handbrake.
Make sure that during work, fitting, dismantling or adjustment of the machine, no parts of
your work clothing are unbuttoned or hanging loose. Keep them away from components
that can catch them.
After work it is recommended to clean and wash the shredder in the wash fitted with a
sewage treatment plant or a settler to neutralize the resulting waste water.

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6.1 Adjustment of the belts tension
Fig. 3 Shredder drive diagram
The adjustment of the transmission drive belts tension is done with the machine turned off
and the vehicle engine switched off. Refer to Fig. 4. The optimal tension of the belts –under
the pressure of 100N (10kG) the belt bends 1.5 - 2.5 cm. The successive activities need to be
carried out in the following manner:
1. First, loosen the bolts holding the transmission
2. Remove the belt transmission shield,
3. Check the condition and tension of the V-belts (replace the damaged ones with new),
4. Loosen the nut (1),
5. Tighten the bolt (2) checking the tension of belts,
6. Secure the bolt with the lock nut,
7. Tighten the nut (1),
8. Install the metal transmission shield,
9. Tighten the transmission bolts.
ATTENTION!!!
To ensure the correct performance of the transmission, tighten the belts
simultaneously for each side.
1 - jointed telescopic shaft, 2 -
angular transmission,
belt transmission
shaft

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Fig. 4. Adjustment of the transmission belts tension

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6.2 Adjustment of the cover –LEO 320 PROFESSIONAL shredder
The LEO 320 PROFESSIONAL shredder has an additional function which allows a greater
spread of the shredded plant parts. The machine is equipped with an openable cover.
Fig. 5 Lifted cover of the LEO 320 PROFESSIONAL shredder
The liftable cover is on one side mounted pivotally to the frame of the shredder, on the
other side it is fixed with bolts. Lift the shield and fasten it in the open position with the
fastening bolts after unscrewing the bolts.
6.3 Replacement of the blades, hammers
Depending on the customer’s requirements, the working shaft is equipped with the appropriate
equipment in the form of shredding tools. They are 3.4 (908-01-01-00-07) blades or 3.8 (Z-908)
hammers Fig. 6.
Blades
Hammer
Fig. 6 Blades and hammers mount drawing