Tanaka TC-4700 Setup guide

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Model Number:
TC-4700
SCOOTER ENGINE
P/N 31301
Rev 000
Date 4-8-05
Supplier To The Outdoor Power Equipment Industry
ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
[email protected]www.tanaka-usa.com

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PARTSINFORMATION
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Page 1
TC-4700
CYLINDER, PISTON • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-6 15711666900 CAP, SPARK PLUG ASSEMBLY 1
1-7 25504200200 COVER,SPARK PLUG,RUBBER 1
1-8 0181166021 PLUG,SPARK 1
1-11 0010422U90 SET,CYLINDER 1
1-12 99461050184 BOLT,HEX,5X18,S 4
1-14 0170422021 GASKET,CYLINDER 1
1-15 04104090210 RING,PISTON 2
1-16 0300422U90 PISTON 1
1-17 03710100200 PIN,PISTON,10X35 1
1-18 03901000200 CIRCLIP,PISTON PIN 2
1-20 0360409020 COLLAR,PISTON PIN 2
1-21 0460422080 CRANKSHAFT 1
1-22 99962101480 BEARING,NEEDLE 1
1-31 06802000200 KEY,WOODRUFF,3X13X5 1

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Page 2
TC-4700
CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2

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Page 3
TC-4700
CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-19 99111100013 NUT,10 1
2-23 7880162V20 PAWL,STARTER 1
2-24 7900162V200 SPRING,PAWL,STARTER 1
2-25 7980422090 PAWL, STARTER ASSEMBLY 1
2-26 0720422091 CRANKCASE ASS'Y 1
2-27 09004200210 GASKET,CRANKCASE 1
2-28 99966152511 SEAL,OIL,#VE15X25X7 2
2-29 99961620200 BEARING,BALL,#6202 2
2-30 07002401201 WASHER,CRANKSHAFT 15X22 2
2-32 07102007200 SHIM,15.2X20X.05 1
2-32 07102007210 SHIM,15.2X20X.10 1
2-32 07102007220 SHIM,15.2X20X.15 1
2-32 07111600230 SHIM,16X21X.20 1
2-32 07111600240 SHIM,16X21X.30 1
2-33 99355050000 RING,STOP,5 1
2-36 99414060451 SCREW 6x45/S 2
2-38 99414060301 SCREW,6X30/S 2
2-46 99101060013 NUT,6 1
2-47 89401401201 RECEIVER,OUTER 1
2-51 1552053780 ROTOR,MAGNETO 1
2-52 99200100011 WASHER,10 1
2-54 99111100011 NUT,10 1
2-55 1672053780 COIL,IGNITION 1
2-56 99464050184 BOLT,HEX,5X18,WS 3
2-63 19805015800 CLAMP,CORD 2
2-66 1120428222 CASE,FAN,POLISHED 1
2-67 99461060204 BOLT,HEX,6x20S 4
2-68 2030604A202 GROMMET 1
2-69 20306000200 GROMMET,PRIMARY CORD 1
2-70 1780656280 CORD,STOP,240L 1

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Page 4
TC-4700
FUEL SYSTEM • FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-27 65504200200 CUSHION,FUEL TANK 2
3-31 4030422021 GASKET,INTAKE 1
3-32 4040422U90 SET,CARB INSULATOR 1
3-33 4020174020 GASKET,CARBURETOR 1
3-45 45525055900 CARBURETOR 1
3-49 99464050254 BOLT,HEX HOLE,5X25WS 2
3-51 49504200200 LEVER,CHOKE 1
3-52 70002504090 PIPE,FUEL 2
3-53 99111100011 NUT,10 1
3-54 99220100010 WASHER,10 INNER TOOTHED 1
3-55 42225030800 PUMP,PRIMING 1
3-63 22301251901 PIPE,FUEL,3X5X230 1
3-64 68000731201 CLIP 6.3 1
3-65 67501630900 FILTER,FUEL 1
3-66 5910422P21 TANK,WHITE,TC-4700 1
3-68 53432710200 GROMMET,FUEL PIPE 1
3-70 5950651690 CAP,TANK,BLACK 1
3-71 8850428280 WIRE,THROTTLE 1
3-76 60304201200 BAND,HOLDING,TANK 1
3-77 65204201200 CUSHION 1
3-78 99463050164 BOLT,HEX,5X16,PS 2
3-96 62632810200 CHAIN,TANK CAP 1

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Page 5
TC-4700
MUFFLER & CLUTCH • FIGURE 4
Click on pipe for additional information

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Page 6
TC-4700
MUFFLER & CLUTCH • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-1 7380422020 PROTECTOR,MUFFLER 1
4-2 99461050124 BOLT,HEX,5X12S 1
4-3 99461050124 BOLT,HEX,5X12S 1
4-4 99201050061 WASHER,5 1
4-5 99053060653 SCREW,HEX,6X65 2
4-6 99201060011 WASHER,6 2
4-7 7040422S90 MUFFLER 1
4-9 75104200201 GASKET,MUFFLER 1
4-10 7210430090 TAIL PIPE SET 1
4-11 99414040081 SCREW,4X8 2
4-14 73704230200 GASKET,MUFFLER 1
4-16 1330423020 SHIELD,HEAT 1
4-23 99461050184 BOLT,HEX,5X18,S 2
4-24 99461050254 BOLT,HEX HOLE,5X25S 2
4-25 65304200200 BRACKET,TANK 1
4-26 65506100200 CUSHION,TANK 2
4-81 35910112203 WASHER,CLUTCH B 2
4-82 2900427080 SHOE,CLUTCH 2
4-83 3420427020 SPRING,CLUTCH 1
4-84 99204100030 WASHER,WAVE,10 2
4-85 3570136U200 BOLT,STEP,CLUTCH 2

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Page 7
TC-4700
AIR FILTER • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-36 4230427020 BODY,CLEANER 1
5-37 65900801200 COLLAR 2
5-38 4760422U80 BOARD,BLOW OVER CHECK 1
5-39 4460427020 CLEANER,ELEMENT 1
5-41 4240420022 COVER,AIR CLEANER 1
5-42 4500407220 COVER,CLEANER BOLT 1
5-43 99414050601 SCREW,5X60 2 Includes washer

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Page 8
TC-4700
RECOIL STARTER • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-0 7620422090 STARTER,RECOIL ASSY 1
6-1 7720422080 BODY,RECOIL STARTER 1
6-2 7690422020 REEL,STARTER ROPE 1
6-3 7790422020 SPRING,RECOIL 1
6-9 7830427020 ROPE,STARTER 1
6-12 8350422020 CAP,HANDLE 1
6-14 7850422020 HANDLE,STARTER 1
6-17 8390422020 SCREW,SET 1

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Page 9
TC-4700
CARBURETOR • FIGURE 7
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
7-0 4550422U90 CARBURETOR ASS'Y 1
7-1 51425001200 SCREW,SET 1
7-2 57525012200 BODY,PUMP 1
7-3 ~ ~ ~ GASKET,PUMP 1
7-4 ~ ~ ~ DIAPHRAGM,PUMP 1
7-5 57825007200 SCREEN,INLET 1 ~ Contained in Carb Repair Kit
7-17 46325012200 SPRING,IDLE ADJUST 1 P/N 650-25032-91
7-18 46225006200 SCREW,IDLE ADJUST 1 (Not available individually)
7-19 62325054200 SPRING,ADJUST 2
7-20 46125032200 SCREW,LOW ADJUST 1
7-21 46025032200 SCREW,HIGH ADJUST 1
7-22 6032501220 NEEDLE VALVE 1
7-23 47725051200 SPRING,VALVE 1
7-24 47325012200 LEVER,CONTROL 1
7-25 60525001200 PIN,HINGE 1
7-26 54625001200 SCREW,SET,HINGE PIN 1
7-27 ~ ~ ~ GASKET,DIAPHRAGM 1
7-28 ~ ~ ~ DIAPHRAGM,METERING 1
7-29 45425032800 PURGE,AIR 1
7-30 47625032200 COVER,DIAPHRAGM 1
7-31 54825016200 SCREW,SET 4

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Page 10
TC-4700
DECAL & TOOL • FIGURE 8
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
8-1 9060428220 DECAL,TC-4700 1
8-31 8262000080 SPANNER,COMBI,17X19 1