Tanaka TC-47R Setup guide

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Model Number:
TC-47R
47cc ENGINE
P/N 32402
Rev 000
Date 5-18-04
Supplier To The Outdoor Power Equipment Industry
ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
[email protected]www.tanaka-usa.com

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PARTS INFORMATION
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Page 1
TC- 47R
CYLINDER, PISTON • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-6 15711666900 CAP, SPARK PLUG ASSEMBLY 1
1-7 25504200200 COVER,SPARK PLUG,RUBBER 1
1-8 0181166021 PLUG,SPARK 1
1-10 1820425120 SHIM,SPARK PLUG 1
1-11 0010428690 CYLINDER SET,TC-47R 1 Includes cylinder gasket
1-12 99461050184 BOLT,HEX,5X18,S 4
1-14 0170422021 GASKET,CYLINDER 1
1-15 04104090210 RING,PISTON 2
1-16 0300422U90 PISTON SET 1 Includes rings and circlips
1-17 03710100200 PIN,PISTON,10X35 1
1-18 03901000200 CIRCLIP,PISTON PIN 2
1-20 0360409020 COLLAR,PISTON PIN 2
1-21 0460422080 CRANKSHAFT 1
1-22 99962101480 BEARING,NEEDLE 1
1-31 06802000200 KEY,WOODRUFF,3X13X5 1

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PARTS INFORMATION
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Page 2
TC- 47R
CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2

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PARTS INFORMATION
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Page 3
TC- 47R
CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-19 99111100013 NUT,10 1
2-23 7880162V20 PAWL,STARTER 1
2-24 7900162V200 SPRING,PAWL,STARTER 1
2-25 7980422090 PAWL,STARTER ASS'Y 1
2-26 0720428690 CRANKCASE ASSY,TC-47R 1 Includes bearings, seals and gasket
2-27 09004200210 GASKET,CRANKCASE 1
2-28 99966152564 SEAL,OIL,UD15257 2
2-29 99961620200 BEARING,BALL,#6202 2
2-30 07002401201 WASHER,CRANKSHAFT 15X22 2
2-32 07102007200 SHIM,15.2X20X.05 1
2-32 07102007210 SHIM,15.2X20X.10 1
2-32 07102007220 SHIM,15.2X20X.15 1
2-32 07111600230 SHIM,0.20 1
2-32 07111600240 SHIM,0.30 1
2-33 99355050000 RING,STOP,5 1
2-34 4221074020 PULSE FITTING,TC-47R 1
2-36 99053060453 BOLT,HEX,6X45 2
2-37 99210060062 WASHER,S,6 4
2-38 99053060353 HEX, HOLE BOLT 6X35 2
2-46 99101060013 NUT,6 1
2-47 89401401201 RECEIVER,OUTER 1
2-51 1552053780 ROTOR,MAGNETO 1
2-52 99200100011 WASHER,10 1
2-54 99111100011 NUT,10 1
2-55 1672053780 COIL,IGNITION 1
2-56 99416050181 SCREW,5x18,WS 3
2-60 19810246800 CLAMP,CORD 1
2-63 19805015800 CLAMP,CORD 1
2-66 1120428222 CASE,FAN,POLISHED 1
2-67 99414060202 SCREW,6X20S 4
2-68 2030604A202 GROMMET 1
2-69 20306000200 GROMMET,PRIMARY CORD 1
2-70 1780656280 CORD,STOP,240L 1
2-75 19810246800 CLAMP,CORD 1
2-82 70053005130 PIPE,FUEL 1

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Page 4
TC- 47R
FUEL SYSTEM • FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-27 65504200200 CUSHION,FUEL TANK 2
3-31 4030422021 GASKET,INTAKE 1
3-32 4040422190 INSULATOR SET,TC-47R 1
3-33 4020422120 GASKET,CARBURETOR,TC-47R 2
3-45 4550428690 CARBURETOR,TC-47R 1
3-49 99416050181 SCREW,5x18,WS 2
3-51 49504200200 LEVER,CHOKE 1
3-63 22301251901 PIPE,FUEL,3X5X230 1
3-64 68000731201 CLIP 6.3 1
3-65 67501630900 FILTER,FUEL 1
3-66 5910423K21 TANK,WHITE,TC-47R 1
3-70 5950651690 CAP,TANK,BLACK 1
3-71 8850428281 THROTTLE WIRE 1 For Powerboards
3-72 8850428680 THROTTLE WIRE 1 For Powerkarts
3-76 60304201200 BAND,HOLDING,TANK 1
3-77 65204201200 CUSHION 1
3-78 99415050162 SCREW,5X16/PS 2
3-79 99051050553 BOLT,HEX,5X55 2
3-80 99210050062 WASHER,S,5 2
3-96 62632810200 CHAIN 1

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Page 5
TC- 47R
CLUTCH, STARTER & MUFFLER • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-1 7380422020 PROTECTOR,MUFFLER 1
4-2 99415050122 SCREW,5X12/PS 1
4-3 99461050124 BOLT,HEX,5X12S 1
4-4 99201050061 WASHER,5 1
4-5 99053060653 SCREW,HEX,6X65 2
4-6 99201060011 WASHER,6 2
4-7 7040422S90 MUFFLER 1
4-9 75104200201 GASKET,MUFFLER 1
4-10 7210430090 TAIL PIPE SET 1
4-11 99414040081 SCREW,4X8 2
4-14 73704230200 GASKET,MUFFLER 1
4-16 1330423020 SHIELD,HEAT 1
4-23 99415050182 SCREW,5X18/PS 2
4-24 99415050252 SCREW,PS,5X25 2
4-25 65304200200 BRACKET,TANK 1
4-26 65506100200 CUSHION,TANK 2
4-81 35910112203 WASHER,CLUTCH B 2
4-82 2900427080 SHOE,CLUTCH 2
4-83 3420427020 SPRING,CLUTCH 1
4-84 99204100030 WASHER,WAVE,10 2
4-85 3570136U200 BOLT,STEP,CLUTCH 2

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Page 6
TC- 47R
STARTER • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-0 7620422090 STARTER,RECOIL ASSY 1
5-1 7720422080 BODY,RECOIL STARTER 1
5-2 7690422020 REEL,STARTER ROPE 1
5-3 7790422020 SPRING,RECOIL 1
5-9 7830427020 ROPE,STARTER 1
5-12 8350422020 CAP,HANDLE 1
5-14 7850422020 HANDLE,STARTER 1
5-17 8390422020 SCREW,SET 1

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Page 7
TC- 47R
CARBURETOR • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4550428690 CARBURETOR,TC-47R 1
6-2 57825007200 SCREEN,INLET 1
6-3 5752532480 PUMP BODY,TC-47R 1
6-4 51425012200 SET,SCREW 1
6-5 ~ ~ ~ GASKET,PUMP 1 ~ Included in 650.25032.910 Carb Kit
6-6 ~ ~ ~ DIAPHRAGM,PUMP 1 (parts not available individually)
6-7 ~ ~ ~ GASKET,DIAPHRAGM 1
6-8 ~ ~ ~ DIAPHRAGM,METERING 1
6-9 4762531120 DIAPHRAGM COVER,TC-47R 1
6-10 4772530720 VALVE SPRING,TC-47R 1
6-11 6032501220 NEEDLE VALVE 1
6-12 54625001200 SCREW,SET,HINGE PIN 1
6-13 60525001200 PIN,HINGE 1
6-14 47325012200 LEVER,CONTROL 1
6-16 46225006200 SCREW,IDLE ADJUST 1
6-17 46325012200 SPRING,IDLE ADJUST 1
6-26 4612531120 LOW ADJUST SCREW,TC-47R 1
6-27 4602531120 HIGH ADJUST SCREW,TC-47R 1
6-28 62325054200 SPRING,ADJUST 2
6-29 54825012200 SCREW,SET 4

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Page 8
TC- 47R
AIR FILTER, DECAL & WRENCH • FIGURE 7
3
4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
7-1 31273 AIR FILTER 1
7-2 32289 VELOCITY STACK ONLY,TC-47R 1
7-3 9060428620 DECAL,TC-47R 1
7-4 8262000080 SPANNER,COMBI,17X19 1

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PARTS INFORMATION
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Page 9
TC- 47R
AFTERMARKET INTAKE / EXHAUST SYSTEMS