Tanco Autowrap I70 Bale Shear Service manual

OPERATOR’S
handbook
I70 - Bale Shear
I70/V.05-13-ENG
Innovation in Agricultural Machinery

1
Tanco Autowrap - I70 Bale Shear
Operator’s Manual
Chapter Contents Page
1 SAFETY DECLAS 2
2 INTRODUCTION 3
3 TECHNICAL SPECIFICATIONS 5
4 SAFETY PRECAUTIONS 6
5 OPERATING INSTRUCTIONS 8
6 MAINTENANCE 12
7 GUARANTEE 13
8 DECLARATION OF CONFORMITY 14
TABLE OF CONTENTS

Tanco Autowrap - I70 Bale Shear
Operator’s Manual
2
1. SAFETY DECALS
2
3
4
1
2
5
1. Read the operator’s manual carefully
3. Hoses are under pressure at all times
4. Ensure that nuts are kept tight at all times
2. Do not stand on or under implement
5. Danger Keep hands clear of sharp blades

3
Tanco Autowrap - I70 Bale Shear
Operator’s Manual
2. INTRODUCTION
Tanco Autowrap Ltd congratulates you on your choice of the TANCO AUTOWRAP I70 Bale Shear. We are certain you will be satised with the machine, and that you will have the pleasure
of your investment for many years.
The I70 Bale Shear system changes the way round bales are fed, making feeding this way ecient and economical. The I70 Bale Shear uses a Patented system for gripping the plastic wrap
whilst splitting the bale in half making it ideal for feeding round bales along feed passages and into diet feeders.
The fact that no knives are required to strip the plastic wrap o silage bales, has huge safety advantages, especially when getting o the tractor. It can slice hay, straw or silage bales with
consummate ease.
The unique system of automatic plastic grab and bale split, using just one standard hydraulic coupling, makes it ideal for front loader use. Chopping the bale in half when loading a diet/
feeder-wagon, makes for more ecient mixing and less wear and tear on the feeder.
Read carefully through this manual, and especially the safety instructions, before starting the machine. Follow the instructions thoroughly, if problems should occur, check the
troubleshooting guide to try to establish the problem. Ask your dealer for advice before you attempt anything that may make the problem worse.

Tanco Autowrap - I70 Bale Shear
Operator’s Manual
4
2. INTRODUCTION
1
2
3
4
No. Description
1 Main Frame
2 Bale Tine
3 Cutter Frame
4 Gripper Mechanism

5
Tanco Autowrap - I70 Bale Shear
Operator’s Manual
Technical Specications I70 Bale Shear
Height (Closed) 0.75m
Height (Open) 1.61m
Width 1.80
Length 1.11m
Weight 390kgs
Maximum Bale Length 1.3m
Maximum Bale Diameter 1.35m
Maximum Bale Weight 1400kgs
Hydraulic Connection Double acting service
Oil Pressure (Max / Min.) 210 bar / 150 bar
Oil Amount (Max / Min.) 50 lts / 20 lts
Maximum Counter Pressure 15 bar
NB: Tanco Autowrap Ltd. reserves the right to modify the con-
struction and/or technical specications without warning and
without rights to changes on already delivered products
3. TECHNICAL SPECIFICATIONS
752
1804
1110
1611

Tanco Autowrap - I70 Bale Shear
Operator’s Manual
6
Tanco Autowrap Ltd does not take responsibility for damages that may occur to machine, persons or other equipment, because of the machine NOT being used as described in this
manual, or because of the safety precautions NOT being followed.
IMPORTANT!
Always make sure nobody is in the hazard area of the Bale Shear when the machine is in-use.
The machine must not be operated by persons who do not know enough about how to safely operate the machine, or by persons under the age of 16 years.
Dangerous Areas
Tanco Autowrap Ltd. has given the safety to the operator the highest priority, but it is still impossible to secure oneself of every danger area on the machine. Therefore we have
highlighted below some of the dangers that can occur when using the I70 Bale Shear.
Hydraulic Fluid
Never use your hands to search for hydraulic uid leaks, use a piece of paper or cardboard for this purpose. Remember that escaping uids under high pressure can be invisible, but can
easily penetrate the skin and cause serious and sometimes permanent injury.
Machine Operation.
Always stop the tractor, lower the attachment to ground level and shut o the engine when leaving the machine.
Never keep the tractor running whilst installing or servicing the Bale Shear.
Safety Shutdown Procedure.
Work of any type on farm machinery is always more dangerous when the tractor is running.
Therefore before cleaning, lubricating, or servicing this unit, the following Safety Shutdown Procedure should always be followed:
1. Move the Tractors drive control and the hydraulic control valve to their neutral positions and idle the engine down.
2. Position the Bale Shear so that it is completely resting on the ground.
3. Engage the tractors parking brake.
4. Move the tractors throttle to slow idle, shut the engine o and remove the ignition key.
It is the responsibility of the operator to ensure that all steps of the I70 Bale Shear operating procedures are followed. Failure to do so may result in the I70 Bale Shear being inadver-
tently closed or opened due to incorrect installation/operation.
4. SAFETY PRECAUTIONS

7
Tanco Autowrap - I70 Bale Shear
Operator’s Manual
Safety Principles
The blades on the Bale Shear are very sharp. You must always take care to keep any risk of an accident down to a minimum. Please adopt the following safety principles when operating
the I70 Bale Shear.
DO NOT Leave the Bale Shear open when not in use.
DO NOT Allow people or animals near any moving parts of the machine.
DO NOT Leave the Bale Shear open if leaving the machine unattended for any length of time, however short it is.
DO NOT Restrict the movement of any moving part of the machine.
DO NOT Drive on the road with the Bale Shear in open position.
Always, as far as possible, make sure there are no foreign objects in the bales which could damage the blades.
Always check the height of the loader boom when entering or leaving a building, or when passing under overhead cables.
4. SAFETY PRECAUTIONS

Tanco Autowrap - I70 Bale Shear
Operator’s Manual
8
5. OPERATING INSTRUCTIONS
Operating the Bale Shear for Round Bales
Note: Before you use the Bale Shear check the sharpness of the blades if required sharpen with a le
1. With the Bale Shear fully open and with the tines resting on the ground, approach the bale and move the tractor forward until
the bale is pressed tightly against the Shear Grabs’ main frame.
2. Move the hydraulic control lever to close the shear frame down onto the bale, whilst at the same time the gripper closes and
grips the plastic.
3. Transport the bale to where it is to be split and operate the hydraulic control lever to close the Bale Shear so that it pierces the
plastic wrap and slices the bale down the centre.

9
Tanco Autowrap - I70 Bale Shear
Operator’s Manual
4. Operate the control levers so they are almost fully open the Bale shear, whilst raising the loader to eectively spill the two halves of the
bale either onto the feed passage or onto the feeder wagon.
5. Continue raising the loader to strip the plastic wrap, which is still held by the gripper jaws, away from the bale.
6. Dump the plastic wrap in a convenient place where it can be collected for recycling by fully opening the Bale Shear.
5. OPERATING INSTRUCTIONS

Tanco Autowrap - I70 Bale Shear
Operator’s Manual
10
Fitting the Bale Shear Bucket
To use the Bale Shear Bucket the attachment kit items must rst be tted. The kit items consist of a plunger pin and linkage which is
operated by the lm gripper hydraulic cylinder.
1. Fully open the Bale Shear and tilt slightly forward. Approach the bucket with the outer tines in line sockets on the back of the bucket.
2. Level the Bale Shear and drive forward. Then tilt fully back to get the bucket to slide on to the tines.
5. OPERATING INSTRUCTIONS

11
Tanco Autowrap - I70 Bale Shear
Operator’s Manual
3. Close the shear frame, this also closes the lm gripper hydraulic cylinder which engages the plunger pin in the tab on the back of the bucket.
4. IMPORTANT
Put the safety chain around the lm gripper mounnting. This is a very important safety feature as it will ensure that the bucket does not fall o even if the plunger pin is accidently
opened.
5. Open up the shear frame to a height that allows the bucket to be used.
Do not fully open it as this will activate the valve to open the lm gripper and also release the bucket.
When operating with the bucket ensure that the lm gripper is closed at all times.
6. To remove the bucket, rst release the safety chain then full open the shear frame to open the plunger.
Tilt the Bale shear forward to allow the bucket top side o the tines.
5. OPERATING INSTRUCTIONS

Tanco Autowrap - I70 Bale Shear
Operator’s Manual
12
6. MAINTENANCE
When not using the Bale Shear, always make sure that it is left fully closed. Pivot points should be greased at regular intervals via the grease nipples.
Always disconnect all hydraulic lines and close the Bale Shear fully before carrying out any maintenance.
The Bale Shear blades must be kept sharp. Always wear protective clothing, and always use heavy gloves when working on the blades. In normal operation, the blades should only
require sharpening if they are damaged. Re-sharpening must only be done with a le. Do not use a portable grinding machine as this will overheat the blades and reduce their sharpness.
If damage to the blades is severe, seek advice from your Tanco dealer.
The Bale Shear should be regularly checked for any signs of corrosion or leakage or other damage. This check should include all moving parts, hydraulic components, and the tightness of
all ttings, particularly the tines in the main structure.
Before using the Bale Shear, always check that it is clean and that all moving parts are free from obstruction.

13
Tanco Autowrap - I70 Bale Shear
Operator’s Manual
GUARANTEE
Subject to hereunder provided, the sellers undertake to correct either by repair or at their election by replacement any defect of material or workmanship which occurs in any of its goods
within twelve months after delivery of such goods to rst user, with the exception of contractors or commercial users when warranty period is six months.
In respect of ‘Bale Shears’the warranty period is for 12 months on non-wearing parts.
The term goods when used in this document means the article or articles described in invoices as sold by the sellers but does not include equipment or proprietary parts or accessories
not manufactured by the sellers. The sellers, however, undertake to pass on so far as they legally can to the rst user the benet of any warranty given to the sellers by the suppliers of
such equipment, parts or accessories.
This understanding shall not apply to:-
(a) Any goods that have been sold by the rst user.
(b) Any goods which have been injured by unfair wear and tear, neglect or improper use.
(c) Any goods the identication marks of which have been altered or removed.
(d) Any goods that have not received the basic normal maintenance such as tightening of bolts, nuts, tines, hose connections and ttings and normal lubrication with the
recommended lubricant.
(e) The use of any product on tractors exceeding the recommended horsepower.
(f) Any goods that have been altered or repaired other that on instruction or with the written approval of the seller or to which any part not manufactured or having written
approval by the sellers have been xed.
(g) Any second-hand goods or parts thereof.
Any allegedly defective part or parts returned to the seller must be sent carriage paid. No claim for repair or replacement will be entertained unless upon discovery of the alleged defect
written notication is sent to the Sellers giving, at the same time, the name of the Buyer from whom the goods were purchased and the date of purchase, together with the full details of
the alleged defect and the circumstances involved, also the serial number of the machine etc.
The sellers shall be under no liability to their Buyers and rst or subsequent users of their goods or to any other person or persons for loss or damage howsoever arising in respect of ei-
ther personal injuries or for arising out of, or in any other way connected with or arising from the manufactures sale, handling, repair, maintenance, replacement or use of its goods or the
failure or malfunction of any of its goods.
Representation and/or warranties made by any persons (including Buyers and employees and other representatives of the Seller) which are inconsistent or conicting with these condi-
tions are not binding upon the sellers unless given in writing and signed by a director of sales.
CLAIMS
If you wish to make a claim under the guarantee:
1: Immediately, stop using the machine.
2: Consult with your Tanco dealer (supplier). He/She can download a warranty claim form on-line. This should be lled out and e-mailed to distributor and forwarded to relevant contact
person in Tanco. Please ensure all relevant information is included on this form
3: Consult with your Tanco dealer (supplier) and have them forward your claim and the damaged item to Tanco.
7. GUARANTEE

Tanco Autowrap - I70 Bale Shear
Operator’s Manual
14
8. DECLARATION OF CONFORMITY
EC DECLARATION OF CONFORMITY
ACCORDING TO DIRECTIVES 2006/42/EC
Manufacturer:
Tanco Autowrap Ltd
Bagenalstown
Co. Carlow
IRELAND
CERTIFIES THAT THE FOLLOWING PRODUCT:
TANCO AUTOWRAP
MODEL: I70 Bale Shear
SERIAL NO:
To which this declaration relates, corresponds to the essential requirements of the Directive 2006/42/EC.
To conform to these essential health and safety requirements, the provisions of the following harmonized standards were particularly considered:
ISO 12100, EN 294, prEN 703, EN ISO 13857, EN ISO 4254 - 1, prEN 982.
DATE: 01/10/2012
Signed:
Con Hourihane, Technical Manager

1
Tanco Autowrap - I70
Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange

Tanco Autowrap - I70
Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange
2
I70 Spare Parts List
We recommend that when you require spare parts you use only original parts.
When ordering spare parts please follow the following steps;
1. Identify the part you require using the detailed drawings.
2. Once you have identied the part you require reference the item number relating to the part on the item list where you will nd the part number and description of the part you
require. You will be require to give the complete part no and decription when ordering your part(s).
3. When ordering you must give the Serial Number and Model Number of the machine.
4. All orders must go through your local Tanco Dealer, and must be either faxed or e-mailed to Tanco Autowrap.
I70 Ersatzteilliste
Wir empfehlen, nur Originalteile als Ersatzteile zu verwenden.
Befolgen Sie bei der Bestellung von Ersatzteilen bitte die folgenden Schritte:
1. Stellen Sie anhand der detaillierten Zeichnungen fest, welches Teil Sie benötigen.
2. Haben Sie das benötigte Teil identiziert, geben Sie die Teilnummer auf dem Bestellschein an, mit dem Sie das/die Ersatzteil/e bestellen.
3. Geben Sie bei jeder Bestellung die Serien- und die Modellnummer Ihrer Maschine an.
4. Alle Bestellungen müssen über Ihren Tanco-Händler vor Ort erfolgen und müssen Tanco Autowrap als Fax oder E-Mail erreichen.
Liste des pièces de rechange I70
Si vous avez besoin de pièces de rechange, nous vous recommandons de n’utiliser que des pièces garanties d’origine.
Pour toute commande de pièces de rechange, veuillez suivre les étapes suivantes :
1. Identiez la pièce dont vous avez besoin à l’aide des schémas détaillés.
2. Après avoir identié la pièce dont vous avez besoin, relevez son numéro de référence dans la liste des pièces dans laquelle vous trouverez également la description de la pièce requise.
Lors de la commande, vous devez indiquer la référence et la description complètes de la pièce.
3. Lors de la commande, vous devrez mentionner le numéro de série et le numéro de modčle de la machine.
4. Vous devez eectuer toutes les commandes auprès de votre revendeur Tanco local et les faxer ou les envoyer par e-mail à Tanco Autowrap.

3
Tanco Autowrap - I70
Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange
BENENNUNG DESCRIPTION DESIGNATION
KAPITEL SEITE
CHAPTER PAGE
CHAPITRE PAGE
1 4 Schneidrahmen-Bausatz Cutter Frame Assembly Assemblage du bâti du dispositif de coupe
2 6 Greifer-Bausatz Gripper Assembly Assemblage de la pince
3 8 Bausatz für Hydraulische Komponenten Hydraulic Components Assembly Assemblage des composants hydrauliques
4 10 Behälterbefestigung Bucket Attachement Attache du godet

Tanco Autowrap - I70
Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange
4
1
2
2A
2B
2C
3
4
3A
3B
3C
4A
4B
4C
1A
1B
1. Schneidrahmen-Bausatz
1. Cutter Frame Assembly
1. Assemblage du bâti du dispositif de coupe

5
Tanco Autowrap - I70
Ersatzteilliste / Spare Parts Manual / Liste des pièces de rechange
POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN
POS. NR. PART NR. QUANTITY TECHNICAL DATA
POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES
1 7001000 1 Hauptrahmen Main Frame Châssis principal
1A Z001-072 5 Ballenzinken Tine Dent 810mm
1B Z001-243 5 Zinkenmutter Tine Nut Écrou de dent M20
2 7002000 1 Schneidrahmen Cutter Frame Bâti du dispositif
2i 7004005 4 Klinge Punkt Blade Point Pale Point
2ii 7004006 1 Klinge linke seite Blade RHS Pale côté gauche
2iii 7004007 1 Klinge rechte seite Blade LHS Pale côté droit
2A Z03-20-34 2 DU-Buchse DU Bush DU Bush 32mm ID x 40mm
2B 34061915 1 Schmiernippel Grease Nipple Raccord graisseur M8 (90°)
2C 7005050 1 Klingenschutz Blade Protector Protection de lame
3 7005020 1 Drehstift Pivot Pin Axe d’articulation
3A Z10-02-10 2 Unterlegscheibe Flat Washer Rondelle plate M10
3B Z26-063S 1 Sechskant-Set Hex Set Vis de régl. Hex M10 x 35mm
3C Z23-10 1 Feststellmutter Locknut Contre-écrou M10
4 7005010 1 Zylinderstift Cylinder Pin Goupille du vérin
4A Z10-02-10 2 Unterlegscheibe Flat Washer Rondelle plate M10
4B Z26-063S 1 Sechskant-Set Hex Set Rondelle plate M10 x 35mm
4C Z23-10 1 Feststellmutter Locknut Vis de régl. Hex M10
1. Schneidrahmen-Bausatz
1. Cutter Frame Assembly
1. Assemblage du bâti du dispositif de coupe