Taski swingo 855B power User manual

Edition: V1.00/2010
Technical Manual
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GTS Technical Manual
technical manual swingo 855 B Power V1.00 2010.02IVZ.fm
15. March 2010 Edition: V1.00/2010
Copyright © 2010, Diversey Inc.
Index
1 Foreword
1.1 Target 2
1.2 Technical Training 2
1.3 Technical Manual 2
1.4 Conclusion 3
2 Elementary
2.1 Health & Safety 2
2.2 ESD 2
3 General
3.1 General information 2
3.1.1 Part reference 2
3.1.2 Consumable supplies 2
3.1.3 Direction description 2
3.1.4 Power source 2
3.2 Required material 3
3.2.1 Tools 3
3.2.2 Material 3
4 Technical data
4.1 Machine range 2
4.2 Technical Information 3
4.2.1 Machine profile 3
4.2.2 Technical data 3
4.2.3 Machine speed 4
4.2.4 Dimensions and weights 4
4.2.5 Battery 5
4.2.6.1 Battery compartment 5
4.2.7.2 Battery specifications 6
4.2.8 Charger 7
4.2.9 Brush system 7
4.2.10 Suction power 8
4.2.11 Additional 8
4.3 Accessories & Additional parts 9
4.3.1 Accessories 9
4.3.2 Additional parts 9
5Mechanical
5.1 Mechanical sequences 2
5.1.1 Handle/Upper part 2
5.1.2.1 Replacing of microswitch 2
5.1.3.2 Replacing of hall sensor board 3
5.1.4.3 Replacing of throttle lever 5
5.1.5.4 Replacing of vacuum motor 6
5.1.6.5 Replacing of tank cover 8
5.1.7 Squeegee lowering mechanism 11
5.1.8.1 Replacing of squeegee bracket spring 11
5.1.9 Squeegee 12
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GTS Technical Manual
technical manual swingo 855 B Power V1.00 2010.02IVZ.fm
15. March 2010 Edition: V1.00/2010
Copyright © 2010, Diversey Inc.
5.1.10.1 Replacing of fixation spring 12
5.1.11.2 Replacing of front blade 13
5.1.12.3 Replacing of back blade 14
5.1.13 Lower part & tank 15
5.1.14.1 Replacing of tank 15
5.1.15.2 Replacing of castor wheel 17
5.1.16.3 Replacing of filter 24V 18
5.1.17.4 Replacing of pump 19
5.1.18 Drive, Wheel group 21
5.1.19.1 Replacing of traction unit 21
5.1.20 Brush drive unit 22
5.1.21.1 Replacing of brush drive unit 22
5.1.22 Brush drive 25
5.1.23.1 Replacing of brush belt 25
5.1.24.2 Replacing of pulley 27
5.1.25.3 Replacing of motor & motor belt 28
5.1.26 Tool lowering unit 30
5.1.27.1 Replacing of foot lever 30
6Electrical
6.1 System architecture 2
6.1.1 General 2
6.1.2 System overview 2
6.1.3 Emergency loop 3
6.2 Electrical sequences 4
6.2.1 Dashboard 4
6.2.2.1 Replacing of dashboard 4
6.2.3.2 Connections 5
6.2.4 Dashboard service menu 9
6.2.5.1 Reset service LED 9
6.2.6 Power electronics 10
6.2.7.1 Replacing of power electronics 10
6.2.8.2 Connections 11
6.2.9 Charger 15
6.2.10.1 Replacing of charger 15
6.2.11.2 Connections 16
6.3 Schematics/System 18
6.3.1 Battery connection 18
6.3.2 Electrical schematic 19
7 Additional information
7.1 Available GTS Newsletter/Instructions 2
8 Revision
9Appendix
10 Notes
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15. March 2010 Edition: V1.00/2010
Copyright © 2010, Diversey Inc.
Technical Manual
1 Foreword
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GTS Technical Manual
15. March 2010 Edition: V1.00/2010 1-2
Copyright © 2010, Diversey Inc.
01.0 swingo 855 - foreword.fm
1 Foreword
1.1 Target
To serve our customers faster and more efficient it is important to achieve a general
standard of technical know how with our partners in the market.
Therefore we developed a new Technical Training concept which is based on e-spares.
The concept consists of a Technical Training and a Technical Manual.
These two tools will be produced for each newly launched machine with a certain com-
plexity. The Technical Manual will be available as PDF file and can be downloaded from
e-spares. The Technical Training documentation will be distributed after having at-
tended a the technical training.
1.2 Technical Training
The Technical Training is addressed as reference book for the technical training ses-
sions and will be distributed to the floor care responsible and/or to the technical train-
ing responsible after attending a training session provided by GTS (max. 2 persons
per country).
The intension is, that after this session, a technical trainer is able to perform technical
training for their local technical staff and in this way to transfer the knowledge to all
service technicians.
The Technical Training is not intended as manual for the service technicians and will
be distributed only to the training responsible of each country.
1.3 Technical Manual
The Technical Manual is addressed to the service technicians and should be translated
and distributed after a technical training.
It contains a summary of procedures, hints and suggestions etc. which are helpful and
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GTS Technical Manual
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01.0 swingo 855 - foreword.fm
essential for the daily business. The Technical Manual can be downloaded from e-
spares/documents.
1.4 Conclusion
We are convinced that the new Technical Training concept together with the Technical
Manual are powerful tools, which will help our service organisations to achieve a high-
er level of quality in repairs and customer satisfaction.
If you have any comments or questions do not hesitate to contact your country re-
sponsible.
Sincerely yours
GTS Team
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15. March 2010 Edition: V1.00/2010
Copyright © 2010, Diversey Inc.
Technical Manual
2 Elementary
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GTS Technical Manual
15. March 2010 Edition: V1.00/2010 2-2
Copyright © 2010, Diversey Inc.
02.0 swingo 855 - elementary.fm
2Elementary
2.1 Health & Safety
Scrubber dryers may be powered by mains electricity or batteries. There are risks as-
sociated with both, which call for proper precautions, such as the provision of good
ventilation and the elimination of risk of ignition.
All work, implemented on such machines should only be performed by trained per-
sonnel in accordance with local regulations.
Before working on such a machine, isolate it from any electrical source.
Always wear the required personal protective equipment (including gloves and gog-
gles that must be worn when potentially exposed to any hazardous material and when
carrying out hazardous work tasks).
Note that parts may be contaminated with chemical product. If possible flush hoses
out with fresh water prior to carrying out any maintenance. For information on chem-
ical products that are used in this machine, please carefully read the product label
and Material Safety Data Sheet (MSDS).
Empty water tanks prior to carrying out any maintenance. Ensure contaminated water
is emptied into an approved drain. Avoid pollution.
2.2 ESD
Static electricity is electricity at rest or the accumulation of electric charge, as op-
posed to an electric current which is the movement of electricity. The flow or move-
ment of people and/or materials in and through the environment causes separation
and therefore static electricity. A familiar example of static electricity is when a per-
son walks across a carpeted floor. Static electricity/electrostatic charge is generated
simply by the contact and separation of the soles of that individual's shoes from the
carpeted floor.
Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from
a material that carries the charge to an electrostatic sensitive device. In the example
above, this electrostatic discharge is the „shock“ felt after walking across the carpeted
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GTS Technical Manual
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02.0 swingo 855 - elementary.fm
floor and then touching a door knob. It is this electrostatic discharge, which comes in
varying degrees, that can be most damaging to electrical devices and other industrial,
commercial and consumer products.
Static electricity, a natural phenomenon and consequently electrostatic discharge are
the primary causes of countless problems affecting industry, business and personal
life. These problems can be as simple as the shock resulting from walking across a
carpet; as costly as the destruction of sensitive electronic components or jamming of
machinery.
Almost any material can generate static electricity. The ability to store or unload the
charge depends on the type of material.
Static can damage devices, which can result in immediate product failure to operate.
In contrast, static damage can go undetected for a period of time and the results are
product failure once the product is in service.
Electrostatic fields are associated with charged objects.
The degree of severity of ESD events is contingent upon the type of discharge which
occurs. The three most common ESD charge transfers are:
• from an external object to the device
• from a device to another object
• resulting from electrostatic fields
Please do not store electronics without ESD bags at any time.
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15. March 2010 Edition: V1.00/2010
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Technical Manual
3 General
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GTS Technical Manual
15. March 2010 Edition: V1.00/2010 3-2
Copyright © 2010, Diversey Inc.
02.5 swingo 855 - general.fm
3 General
3.1 General information
3.1.1 Part reference
Explicitly mentioned parts are defined by references corresponding
to the e-spares spare parts list.
E.g. Tank axle (02/118) corresponds to the parts list on e-spares,
sub assembly 2, position 118.
3.1.2 Consumable supplies
If you have to remove cable ties then position the new ones at the
original place.
If you have to remove self locking nuts, you should replace them
by new ones.
3.1.3 Direction description
On the „RH“ always means on the right hand side of the machine in
working direction (when you are standing behind the machine).
On the „LH“ always means on the left hand side of the machine in
working direction (when you are standing behind the machine).
3.1.4 Power source
Depending on the work it might be required to remove the power
source (mains/batteries) from the machine.
The in here mentioned sequences (mechanical and electrical) are
based on the assumption that the power source (mains/batteries)
were removed from the machine before.
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GTS Technical Manual
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02.5 swingo 855 - general.fm
3.2 Required material
3.2.1 Tools
• A standard range of tools is required e.g.
• Fork spanners
• Allen keys
• Torx keys
3.2.2 Material
• No special tools are required.
The above listings are only a recommendation for the technical
training.
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15. March 2010 Edition: V1.00/2010
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Technical Manual
4 Technicaldata
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GTS Technical Manual
15. March 2010 Edition: V1.00/2010 4-2
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04.0 swingo 855 B Power - technical data.fm
4TechnicalData
4.1 Machine range
SKU Description Version Series
7517571 TASKI swingo 855 B
Power
01
7517572 TASKI swingo 855 B
Power
BMS EUR 01
7517573 TASKI swingo 855 B
Power
BMS UK 01
7517574 TASKI swingo 855 B
Power
BMS DK 01
7517742 TASKI swingo 855 B
Power
BMS NA 01
7517821 TASKI swingo 855 B
Power
BMS SEV 01
Table 1: Machine range
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GTS Technical Manual
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04.0 swingo 855 B Power - technical data.fm
4.2 Technical Information
4.2.1 Machine profile
4.2.2 Technical data
Pos. Value
Theoretical performance (at 4.5 km/h) (m²/h) 2250
Practical performance (m²/h) 850
Working width (mm) 500
Squeegee width (mm) 690
Solution tank (l) 40
Recovery tank (l) 40
Table 2: Machine profile
Pos. Value
Noise level (ECO mode) dB(A) 64 (<60)
Vibration (m/s2) < 0.5
Approvals CE/CB Test cer-
tificate./ ÖVE
Nominal consumption (W) 900
Power drive motor (W) 200
Power suction motor (W) 490
Voltage (V) 24
Battery capacity max. (maintenance-free/wet) (Ah)/C5 50/70
Battery autonomy max.
(70 Ah maintenance free battery)
(h) max. 2.0
Internal charger BMS
Protection class - BMS model Class 1
Protection class - Non BMS model Class 3
Table 3: Technical Data
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GTS Technical Manual
15. March 2010 Edition: V1.00/2010 4-4
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04.0 swingo 855 B Power - technical data.fm
4.2.3 Machine speed
4.2.4 Dimensions and weights
Pos. Value
Transportation speed (km/h) 4.5
Cleaning speed (km/h) 4.5
Ramp max. (%) 2
Table 4: Machine speed
Pos. Value
Dimensions L/W/H (mm) 1220/475/1167
Door pass through with squeegee (mm) 690
Battery compartment L/W/H (mm) 350 x 330 x 240
Net weight without batteries; empty tank (kg) 70
Weight, ready to use (kg) 160
Max. floor pressure front (N/mm2) 0.33
Wheel diameter front (mm) 200
Wheel diameter - castor (mm) 100
Table 5: Dimensions and weights
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GTS Technical Manual
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04.0 swingo 855 B Power - technical data.fm
Picture 1: Dimensions
4.2.5 Battery
4.2.5.1 Battery compartment
Pos. Value
Battery compartment L/W/H (mm) 350 x 330 x 240
Table 6: Battery compartment
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04.0 swingo 855 B Power - technical data.fm
Picture 2: Battery compartment
4.2.5.2 Battery specifications
Please use batteries from Excide/Sonnenschein, as this is our
preferred partner.
BMS is only for dry (gel) batteries.
For the correct connection of the batteries, pay attention to the
voltage of each battery and the correct connection. Therefore refer
to e-spares.
Supplier Type
Voltage Ah Length [mm] Width [mm] Height [mm] Weight [kg]
Excide Sonnenschien GF12050 12 50 278 175 190 20
Excide Sonnenschien GF12070 12 70 330 171 236 28
Table 7: Dry (gel) batteries
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GTS Technical Manual
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04.0 swingo 855 B Power - technical data.fm
4.2.6 Charger
4.2.7 Brush system
Pos. Value
Primary V 100 - 240
Primary Hz 50 - 60
Secondary V 24
Secondary A 9
Protection type 1 (2)
Approval UL
Cable length / BMS cable (m) 3
Table 8: Charger
Pos. Value
Brush system (mm) 1x 500
Brush motor (W) 750
Brush speed (rpm) 160
Brush pressure max. (kg) 43
Table 9: Brush system
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GTS Technical Manual
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04.0 swingo 855 B Power - technical data.fm
4.2.8 Suction power
4.2.9 Additional
Pos. Value
Vacuum motor (W) 490
Max. air flow (l/s) 32
Max. vacuum (mbar) 118
Max. vacuum (kPa) 11.8
Table 10: Suction power
Pos. Value
Cleaning Solution Dosing CSD system
Brush lifting mechanical
Squeegee lifting mechanical
Table 11: Additional
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