TBB CS series User manual

CS Combi User Manual
TBBPowerCo.,Ltd 1/17
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CSseries
InverterChargerCombination
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USERMANUAL
Version2.0
Date:Oct2010
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CS Combi User Manual
TBBPowerCo.,Ltd 2/17
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Ab bo ou ut t T TB BB B  
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TBBPowerisadedicateddesignerandmanufacturerofsophisticatedandenvironmentally
ruggedpowerelectronicsequipment.
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Weareofferingawiderangeofpowerconversionproductfromstandaloneinverter,N+1
redundantinverter,UPStobatterycharger,inverterchargercombinationandsolarcharge
controller.
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Weensureconsistentproductqualitybysubjectingeveryproducttostrictlychoiceofsuperior
qualitycomponents,rigoroustestingandburn‐inthroughouttheproductionprocess.TBB
PoweriscertifiedbyTUVinaccordancewithISO9001andcanbeyourreliablepowersolution
provider.
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Di is sc cl la ai im me er r  
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Unlessspeciallyagreedinwriting,TBBPowerCo.,Ltd
¾Takenowarrantyastotheaccuracy,sufficiencyofsuitabilityofanytechnicalorother
informationprovidedinthismanualorotherdocumentation.
¾Assumesnoresponsibilityorliabilityforlossordamage,whetherdirect,indirect,
consequentialorincidental,whichmightariseoutoftheuseofsuchinformation
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Ab bo ou ut t t th hi is s M Ma an nu ua al l 
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Thismanualdescribesourproductfeaturesandprovidesprocedureofinstallations.Thismanualis
foranyoneintendingtoinstallourequipment.
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Co on nt ta ac ct t I In nf fo or rm ma at ti io on n  
TBBPowerCo.,Ltd
Web:www.tbbpower.com
Tel:+86‐592‐5212299
Fax:+86‐592‐5796070
Email:[e-mail]
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CS Combi User Manual
TBBPowerCo.,Ltd 3/17
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Ge en ne er ra al l I In ns st tr ru uc ct ti io on n 
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ThanksforchoosingourproductsandthismanualweresuitableforCSseriesinvertercharger
combination.
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Thischaptercontainsimportantsafetyandoperationinstructions.ReadandkeepthisUser
Guidewellforlaterreference.
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TheCSseriesCombiSneedstobeinstalledbyprofessionalsandpleasepayattentiontothe
followingpointspriortoinstallation:
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1>Pleasechecktheinputvoltageorvoltageofbatteryissametothenominalinputvoltageof
thisinverter.
2>Pleaseconnectpositiveterminal“+”ofbatteryto“+”inputoftheinverter.
3>Pleaseconnectnegativeterminal“‐”ofbatteryto“‐”inputoftheinverter.
4>Pleaseusetheshortestcabletoconnectandensurethesecureconnection.
5>Whileconnecting,pleasesecuretheconnectionandavoidshortcutbetweenpositive
terminalandnegativeterminalofbattery,whichwillcausedamageofbattery.
6>Inverterwillhavehighvoltageinside.Onlyauthorizedelectriciancanopenthecase.
7>TheinverterWASNOTdesignedtouseinanyliferetainingequipment.
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CS Combi User Manual
TBBPowerCo.,Ltd 4/17
1
1. . G Ge en ne er ra al l S Sa af fe et ty y I In ns st tr ru uc ct ti io on n 
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1. .1 1 S Sa af fe et ty y I In ns st tr ru uc ct ti io on n 
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AsdangerousvoltagesandhightemperatureexistwithintheCOMBIS,onlyqualifiedand
authorizedmaintenancepersonnelarepermittedtoopenandrepairit.
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ThismanualcontainsinformationconcerningtheinstallationandoperationoftheCombiS.All
relevantpartsofthemanualshouldbereadpriortocommencingtheinstallation.Pleasefollow
thelocalstipulationmeantime.
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Anyoperationagainstsafetyrequirementoragainstdesign,manufacture,safetystandard,and
areoutofthemanufacturerwarranty.
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1. .2 2 G Ge en ne er ra al l P Pr re ec ca au ut ti io on n 
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1.2.1Donotexposetodust,rain,snoworliquidsofanytype，itisdesignedforindooruse.DO
NOTblockoffventilation,otherwisetheINVERTERwouldbeoverheating.
1.2.2Toavoidfireandelectricshock，makesureallcablesselectedwithrightgaugeandbeing
connectedwell.Smallerdiameterandbrokencablearenotallowedtouse.
1.2.3Pleasedonotputanyinflammablegoodsneartoinverter.
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1. .3 3 P Pr re ec ca au ut ti io on n r re eg ga ar rd di in ng g b ba at tt te er ry y o op pe er ra at ti io on n 
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1.3.1.Useplentyoffreshwatertocleanincasebatteryacidcontactsskin,clothing,oreyesand
consultwithdoctorassoonaspossible.
1.3.2.Thebatterymaygenerateflammablegasduringcharging.NEVERsmokeorallowa
sparkorflameinvicinityofabattery。
1.3.3.Donotputthemetaltoolonthebattery,sparkandshortcircuitmightleadtoexplosion.
1.3.4.REMOVEallpersonalmetalitemssuchasrings,bracelets,necklaces,andwatcheswhile
workingwithbatteries.Batteriescancauseshort‐circuitcurrenthighenoughtomake
metalmelt,andcouldcausesevereburns.
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CS Combi User Manual
TBBPowerCo.,Ltd 5/17
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2. .0 0 I In nt tr ro od du uc ct ti io on n a an nd d S Sp pe ec ci if fi ic ca at ti io on n 
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2. .1 1 I In nv ve er rt te er r C Ch ha ar rg ge er r C Co om mb bi in na at ti io on n I In nt tr ro od du uc ct ti io on n 
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CombiSisaninverter/chargerscombinationprovidingtruesine‐waveinverter,threestage
batterychargingandahighspeedACtransferswitchaswell.Itissuitableforthemost
demandingmobileandoffgridapplication.
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++ + P Pu ur re e S Si in ne e W
Wa av ve e o ou ut tp pu ut t 
CombiSproducesvirtuallydistortionfreesine‐waveACpowerforhouseholdapplianceand
sensitiveelectronicswithoutworry,suchasTV,stereo,laptop.
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++ + S So op ph hi is st ti ic ca at te ed
d B Ba at tt te er ry y C Ch ha ar rg ge er r 
zPowerfactorcorrectedbatterycharginggetsthemostoutofyourshorecord.
zThreestagechargingalgorithmguaranteeyourbatterygettingthequickandright
maintenance.
zMeantime,itoffervariouschargingalgorithmformultiplebatterychemicalsincluding
AGM,GEL,MaintenanceFree…
zTemperaturecompensationforbettercharging(newmodel,comingfromMar2011).
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++ + U Un ni in nt te er rr ru up pt te ed d A AC C P Po ow we er r 
Inevenofagridfailure,theoutputwillswitchtoinverterautomaticallyandtakeoverthe
powersupplytotheload.Thetransfertimeisultrafast(ab.10ms)thattheITloadwillnotbe
interrupted.
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++ + O Ou ut ts st ta an nd di in ng
g o ov ve er rl lo oa ad d c ca ap pa ab bi il li it ty y 
CombiSprovidedwithoutstandingoverloadcapabilityintogetherwithsuperfastprotection
makeitsuitableforallkindsofload,especiallyforheavyloadlikeair‐con,fridge,powertools
etc.
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++ + R Re em mo ot te e c co on nt tr ro ol l a an nd d c co om mm mu un ni ic ca at ti io on n  
WeofferremotecontrollerandRS485communicationportmakeitconvenienttouseandapply
toanysystem.
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++ + R Ro ob bu us st t C Co on ns st tr ru uc ct ti io on n 
Therobustaluminumconstruction(forstructureAandBonly),featuringlightweightand
corrosionresistant
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CS Combi User Manual
TBBPowerCo.,Ltd 6/17
2
2. .2 2 S Sp pe ec ci if fi ic ca at ti io on n  
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Electrical
DC Input AC Output
Norminal Voltage 12VDC / 24VDC / 48VDC 12VDC: 600W-3000W
Min start voltage 10.4V / 20.8V / 41.6V 24VDC: 600W-5000W
Low voltage protection 10.5V / 21V / 42V Output power 48VDC: 600W-6000W
Low voltage disconnect 10.2V / 20.4V / 40.8 Wave form Pure sine wave
Power factor 0.9-1.0
AC Input Norminal output 110/230VAC
Nominal Input AC
voltage 230VAC Voltage variation Max ± 2%
Low voltage disconnect 184VAC ± 4% Output frequency 50/60Hz
Minimum engage 194V ±4% <3% liner load
High vol. disconnect 270V ±4% THD <5% non-liner load
High voltage reengage 260V ±4% Crest factor 3:1
Nominal input fre. 50Hz/60Hz - auto detec Efficiency 88%
Low frequency trip 47Hz/57Hz Overload 120% 15mins
High frequency trip 55Hz/65Hz 150% 1min
Short circuit protection Circuit breaker 40W - normal mode
Overload protection Circuit breaker Status Power
Consumption <25W - power save
mode
Dynamic response
time < 20ms
Safety & Enviroment DC Output
Operating Temp. -25C - 50C full load Input range 196V-245VAC
Storage Temp. -40C - 85C full load Battery types multi to be selectable
Isolation AC - DC : 2000Vrms Nominal output 12VDC/24VDC/48VDC
DC – ground : 2000Vrms Output current refer to separate list
AC - ground : 2000Vrms De-sulphation 15.5V / 31V / 62V
Standard
Safety EN60950-1
Emmission EN55022
Immunity EN55022
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CS Combi User Manual
TBBPowerCo.,Ltd 7/17
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Model CS0625L CS1035L CS1545L CS2065L CS3075L
Nomi. DC input voltage 12V
continuous power (W) 600 1000 1500 2000 3000
Nominal output voltage 12V
Output current (A) 25 35 45 65 75
De-sulphation 15.5V for 4hrs
Size 420x180x135 460x180x180 640x180x180
Weight (kgs) 9.5 14 16 18.5 28
Model CS0615M CS1020M CS1530M CS2035M CS3045M CS4065M CS5070M
Nomi. DC input voltage 24V
continuous power (W) 600 1000 1500 2000 3000 4000 5000
Nominal output voltage 24V
Output current (A) 15 20 30 35 45 65 70
De-sulphation 31V for hours
Size 420x180x135 460x180x180 640x180x180
Weight (kgs) 9.5 14 16 18.5 22.5 34.5 38
Model CS2020S CS3030S CS4035S CS5040S CS6050S
Nomi. DC input voltage 48V
continuous power (W) 2000 3000 4000 5000 6000
Nominal output voltage 48V
Output current (A) 20 30 35 40 50
De-sulphation 62V for 4hrs
Size 460x180x180 640x180x180
Weight (kgs) 18.5 22.5 34.5 38 42
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CS Combi User Manual
TBBPowerCo.,Ltd 8/17
2
2. .3 3 M Mo od de el l d de ef fi in ni it ti io on n 
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fieldfigureexplanation
 CSseriesname
6600W
101000W
151500W
202000W
303000W
404000W
505000W
X
60
Inverteroutputpower:10=1000W
6000W
2525A
3535A
4545A
6565A
Y
75
Chargercapacity
75A
L12VDC
M24VDC
Z
S
BatterybankVoltage
48VDC
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Example:
CS1500M:PureSineWaveInverter24V1500W
CS3000L:PureSineWaveInverter12V3000W
CS1545L:InverterChargerCombination12V1500W45A
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CS Combi User Manual
TBBPowerCo.,Ltd 9/17
3
3. .0 0 S St tr ru uc ct tu ur re e a an nd d D Di is sp pl la ay y 
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3. .1 1 S St tr ru uc ct tu ur re e 
ThereisthreesizeavailableinCSseries,pleaserefertospecificationforeachmodel
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               
Size (LxWxH)
Structure A 420x180x135
Strucuure B 460x180x180
Structure C 640x180x180
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CS Combi User Manual
TBBPowerCo.,Ltd 10/17
3
3. .2 2 D Di is sp pl la ay y  
3
3. .2 2. .1 1 T To op p p pa an ne el l d di is sp pl la ay y 
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3. .2 2. .2 2 F Fr ro on nt t p pa an ne el l d di is sp pl la ay y 
ThreeLEDindicatingworkingmodeandfault.
3
3. .2 2. .3 3 R Re em mo ot te e C Co on nt tr ro ol ll le e  
CSinverterchargercombination
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3. .3 3. .1 1 F Fr ro on nt t P Pa an ne el l 
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CS Combi User Manual
TBBPowerCo.,Ltd 11/17
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A DC cable through hole
B Main switch
C LED
D Gland for remote control cable
E Gland for AC input
F Gland for AC output
G DC cable through hole
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3. .3 3. .2 2 C Ce en nt tr ra al l P Pa an ne el l 
Loosescrewandremovethetoppanelyouwillseethecentralpanelwhereallconnection
blocklocated.
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A Cable to front panel switch
B Remote Control connecter
C Battery Switch
D AC Input
E AC output
F Inverter output over current protection
G DC +
H DC -
I Charger input overcurrent protection
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CS Combi User Manual
TBBPowerCo.,Ltd 12/17
4
4. .0 0 I In ns st ta al ll la at ti io on n  
4
4. .1 1 M Ma at te er ri ia al l l li is st t  
Theunitispackedwithfollowingmaterials:
¾equipment
¾Pleaseconfirmtheseriesnumberoninverterissametothatonoutercarton.
¾CableandCableTerminal
¾M6screw,Fuses,breakersetc.
¾Tools

4
4. .2 2 L Lo oc ca at ti io on n 
PleaseinstalltheequipmentinalocationofDry,Clean,Coolwithgoodventilation.
¾Workingtemperature：0‐40℃
¾Storagetemperature：‐40‐70℃
¾RelativeHumidity：0%‐95%，non‐condensing
¾Cooling：forcedair
¾Vertical angle：No vibration and hanging angle less than 5 degree


4
4. .3 3 W Wi ir ri in ng g 
Pleasefindthefollowingminimumwiresize
AC wiring DC wiringSystem
capacity 110VAC 220VAC 48VDC 24DC 12VDC
600W 2mm²2mm²4mm²6mm²12mm²
1KW 4mm²2mm²6mm²12mm²20mm²
1.5KW 4mm² 2mm²8mm² 16mm²
32mm²
2KW 6mm² 2.5mm² 12mm² 25mm² 40mm²
3KW 8mm² 4mm² 16mm² 35mm² \
4KW 10mm² 5mm² 21mm² 42mm² \
5KW 12mm² 6mm² 26mm² 52mm² \
6KW 14mm² 7mm² 32mm² \ \






CS Combi User Manual
TBBPowerCo.,Ltd 13/17
4
4. .4 4 G Ge en ne er ra al l a ad dv vi ic ce e 

¾EnsurethattheinverterhasthecorrectDCvoltagewithyourexistingbatterysystem
¾InstalltheCSasclosetothebatteriesaspossiblereducingthevoltagedroponcableforthe
betterperformanceoftheequipment


DonotconnecttheoutputofthisequipmenttoyourACsystematthesametimeas
anyotherA/Csourcesuchasthe230Vexternalmainsoragenerator.


¾WerecommendconnectingaDCfusebetweenbatteryandCS.Thefusewillofferprotection
tothesystemincaseoffailure.
¾OntheACoutputside,werecommendconnectingtheoutputfromtheinvertertoasuitable
ResidualCurrentCircuitBreakerandCircuitBreaker.
¾OntheACinputside,thefusewasdeterminedbythepoweryouused.Maxpowerofthisseries
is30A.


4
4. .5 5 I In ns st ta al ll la at ti io on n 
Fortheuseroperationsafety,cutoffthepowerbeforeinstallation

4
4. .5 5. .1 1 P Pl la ac ce e t th he e u un ni it t 
UseM6tofixtheunitsecurelyonthesurface


4
4. .5 5. .2 2 C Co on nn ne ec ct ti in ng g t th he e c ca ab bl le e

¾Loosethescrewandremovethetoppanel
¾(ifnecessary)ThereiscableconnectingtheLED/switchoffrontpaneltoequipment,please
plugouttheconnectoratfrontpanel.Then,loosethescrewandremovethefrontpanel


CS Combi User Manual
TBBPowerCo.,Ltd 14/17

¾PullthroughtheDCcablethroughthehole,clampthecableterminaloncable.
¾ConnectDCinputcable:choosetherightcablesizeandfollowpolarityguidemarkedonthe
panel.SecurethebatterycableonDCterminal.
¾PullthroughtheACinputcablethroughGlandandconnectitonACinputblock
¾PullthroughtheACoutputcablethroughGlandandconnectitonAConputblock
¾Ifnecessary,pullthroughtheremotecontrollercablethroughGlandandconnectiton
communicationport.
¾Installthefrontpanel,connectthefrontpaneldisplaycable.tighteningofallGland
¾Installedthetoppanel

PleasedoublechecktheACinputandACoutputwasrightafterconnection.
Wrongconnectionwillcausepermanentdamageofequipmentanditisoutof
warranty.

4
4. .5 5. .3 3 I In ns st ta al ll l t th he e r re em mo ot te e c co on nt tr ro ol ll le er r 
Pleasecuttheholeaccordingtofollowingsizeandscrewtheremotecontrollersecurelythroughfour
screwatcorners.
 











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

CS Combi User Manual
TBBPowerCo.,Ltd 15/17
5
5. .0 0 O Op pe er ra at ti io on n 


5
5. .1 1 S Se et tt ti in ng g 


B
Ba at tt te er ry y t ty yp pe e s se et tt ti in ng g：Pleaseselectthebatterytypeattheclockdiagram,orchoosethetype
followthebatterymanufacturerrecommendation.Followingpleasefindthelistofavailable
batterytype
SwitchsettingBatterytypeAbsorption Float
0NOUSE
1GEL11413.7
2AGM114.113.4
3AGM214.613.7
4Sealedleadacid14.413.6
5GEL214.413.8
6Openleadacid14.813.3
7Calcuim15.113.6
8Desulphation15.5Vwithmax4hrstimer
9NOUSE
Pleasereferto5.5fordetailsofde‐sulphationcharging.


5
5. .2 2 D Do ou ub bl le e C Ch he ec ck ki in ng g  

¾ChecktheDCinputvoltageofthisinverterissametoyourbatterynominalvoltage.NEVER
trytoconnectdifferentDCinputtoinv
¾InspecttherightpolarityofDCinput,otherwiseunitcannotpowerON.
¾InspectACinputandACoutputiscorrect,makesureunitisnoshortcut




5
5. .3 3 S Sw wi it tc ch h o
on n t th he e i in nv ve er rt te er r 
¾LeaveACinputswitchoff,switchingontheunit,theledswillcyclethroughanalysisthenthere
shouldbeACavailableatinverteroutput.
¾ThenswitchontheACinput,thecombiSshouldgoonbypassmodefeedingthepowerintoload
andmeantimebatterychargerwillstartwork.



5
5. .4 4 P Po ow we er r S Sa av vi in ng g m mo od de e 
¾Incasethereisnoload,youcouldchoosetheequipmententeringintopowersavingmode
throughpresstheswitcheitheronmainpanelorremotecontroller.Afterenteringinto
powersavingmode,theequipmentstatuspowerconsumptionwillbedramaticallyreduced.

CS Combi User Manual
TBBPowerCo.,Ltd 16/17

5
5. .5 5 P Pe er rf fo or rm mi in ng g D De es su ul lp ph ha at ti io on n C Ch ha ar rg gi in ng g  

Itisstronglyrecommendedtoreadthissectioncarefullybeforeyousetthe
de‐sulphationchargingandDONOTleavebatteryunattendedwhileperforming
de‐sulphation.


About Desulphation
Frequency:Maximumonceamonth,youmaywishtoequalizeyourfloodedbatteriesbyusing
thebatterychargerequalizationmode.

Important:Equalizationcandamageyourbatteriesifitisnotperformedproperly.Never
equalizeabatterymorethantwiceamonth.Alwayscheckbatteryfluidbeforeand
afterequalization.Fillbatteriesonlywithdistilledwater.

AlwayschecktheequalizationswitchissetbacktoOFFaftereachtime’s
equalization.

Batterymanufactures’recommendationsonequalizationvary.Alwaysfollowthe
batterymanufacturer’sinstructionssobatteriesareproperlyequalized.Asaguide,a
heavilyusedbatterymayrequireequalizationonceamonthwhileabatteryinlight
dutyservice,onlyneedsequalizingonceevery2to4months.

BatterytypeOnlyperformequalizationtofloodedlead‐acidbatteries.DonotequalizeGel,AGM
batteries.

Performing an Equalization
Duringequalization,thebatterygeneratespotentiallyflammablegases.Followallthe
batterysafetyprecautionslistedinthisguide.Ventilatetheareaaroundthebattery
thoroughlyandensurethattherearenosourcesofflameorsparksinthevicinity

Whenbatterytemperaturereachabove50C,pleasestopcharging.




CS Combi User Manual
TBBPowerCo.,Ltd 17/17
Turnoffordisconnectallloadsonthebatteryduringequalization.Thevoltageappliedtothebattery
duringequalizationmaybeabovethesafelevelsforsomeloads.Besuretocheckbatteryelectrolyte
beforeandafterequalization.Fillonlywithdistilledwater.

Pleasemonitorthevoltagewhileperformingthede‐sulphationcharging,
¾Whenyouswitchonthischarging,youwillseethevoltageincreasetofull(15.5Vfor12Vbattery,
31Vfor24Vbattery)
¾Aftersometime(thereisatimerinside),thevoltagewilldropto11V/22V,whichindicatethis
chargingfinished.
¾Youcanswitchoffthecombi,changethesettingbacktonormal
¾SwitchontheCSagainfornormaloperation.

6
6. .0 0 T Tr ro ou ub bl le e S Sh ho oo ot ti in ng g 


LED on front panel
Status Description Charger Inverter Charging Charged Over
load
Over
temp
Fault
Constant current charge ON ON
Constant voltage charge ON flash
Charger
Float ON ON
Inverter Inverter ON ON
Battery low voltage ON ON
Battery high volt ON ON
Over load ON ON ON
Over temp (inverter mode) ON ON ON
Over temp (charger mode) ON ON ON
Fault
Over charge ON ON ON

