TCL 40D2700B User manual

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
1
1
1
1
2/23
3/23
Process 1 of key board
Process 1 of IR board
1
1
0 Content
Visual inspection 2
1
Prepared：Bin Tang Checked by ： Approved by ：
1
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
Process of speakers
1
1
1Screw key&IR board
OS-C000390.00
ModifierNO. Oper. Name Q'ty MODIFIED RECORD
1/23 Process 1 of boards
1
File No.
OS-C000390.00
Updated Rev.
OS-C000390.00
1.0
1.0
CTV ASSEMBLY
Model
A
ss'y No
.
40D2700B MS08BP-AP H7-KD270NZG-UR0 Content NO. 0SectionOper. Name
Customer
1.0
WORK INSTRUCTION CONTENT OS-C000390.00
2015/11/13
File No.：
Issue Date：
Modified Date：
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
4/23
5/23
6/23
7/23
8/23
9/23
10/23
11/23
12/23
13/23
14/23
1
1
1
1
1
1Visual inspection 1
Stick the films
19/23
18/23
Withstanding Higt-voltage Test
15/23
16/23
17/23 Adjustment of LCD function
20/23
21/23
1
1
1
1Packing 2 of TV sets
Packing 1 of TV sets
Process of carton-box
Process of attachment
23/23
1
1
22/23 Packing 3 of TV sets
Packing 4 of TV sets
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00 1.0
Screw small rear cabinet
Fix the rear cabinet
Screw mainboard
Do EDS before pluging LVDS wire
Process 2 of taking the module
Process 1 of taking the module
Trim and stick fiber tape

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B1
C1
D
Q'ty E
1F
G
H
NO.
1
2
12s
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.When taking the mainboard,operator must do gently to avoid crashing or knocking the components.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
PROCESS DESCRIPTION Oper.Parameter
Take mainboard on the workpalce.
Assemble the AV bracket across the mainboard.
Name
Pair of Electrostatic Gloves
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 56-737730-JHN6R
AV bracket
Oper. Name Process 1 of boards Remark
56-737740-KHN6R
FIXTURES & INSTRUMENTS
OS-C000390.00
Issue Date：2015/11/13
Model 40D2700B MS08BP-AP NO. 1/23 T8-40APZG-MA7
Customer
1.0
M
odified Date：
Specification
mainboard
Electrostatic Mark
WORK INSTRUCTION
File No.：
Part Number Description
mainboard
AVbracket
Attentions:Whenyoufold
thesideAVbracket,pay
attentiontotheintensityand
don'tfoldseveraltimes,orit
wouldhappeneasilypale,
deformed,brokenandother
adverse
Here'ssome
uoches into
place

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B1
C
D1
Q'ty E1
1F
G
H
NO.
1
2
3
20s
WORK INSTRUCTION
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Customer Oper. Name Process 1 of key board Remark Electrostatic Mark Part Number Description Specification
Model 40D2700B MS08BP-AP NO. 2/23 56-474720-0HA6R
push botton bracket
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 56-474710-0HA9B push botton
FIXTURES & INSTRUMENTS T8-32B280TY-KE1
key board
Name
46-FM090L-04W01G
key wire
Pair of Electrostatic Gloves
PROCESS DESCRIPTION Oper.Parameter
Fit push botton and bracket together assembly by four endge knocks as Fig.1 and Fig.2
Fit key PCB board and brackets toghther with aimming at the plugers as Fig.3.
Plug key wire into key board as Fig.4.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.When taking the mainboard,operator must do gently to avoid crashing or knocking the components.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
Fig.1 Fig.2
Fig.3
Fig.4
pushbotton
pushbotton
bracket
fit push botton and
bracket together
assembly by four
endge knocks
fit key PCB
board and
brackets
toghther with
aimming at the
plugers
plugers keywire
Imagesareonlyforreference:
Whenproduction,prevail with
artmaterials ,ODFinformation
andtherealproduct ofthe
batch.

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B
C1
D1
Q'ty E1
1F 1
G
H
NO.
1
2
3
12s
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.When taking the mainboard,operator must do gently to avoid crashing or knocking the components.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
Plug the wifi wire into wifi board socket as fig.3.
PROCESS DESCRIPTION Oper.Parameter
Assemble the IR board pcb with lens as fig.1.
Plug the IR wire into IR board socket as fig.2.
Name 46-FM080L-06PN3G wifi wire
Pair of Electrostatic Gloves 07-MT7601-MA0G wifi board
T8-D2700IR-IR5 IR board
FIXTURES & INSTRUMENTS
46-FM060L-05W01G
IR wire
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Part Number Description Specification
Model 40D2700B MS08BP-AP NO. 3/23 56-527190-0HH9A lens
Customer Oper. Name Process 1 of IR board Remark Electrostatic Mark
WORK INSTRUCTION
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Fig.1
lens
IRboard IRwire
Fig.2
wifiwire
wifi
Fig.3

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B1
C1
D
Q'ty E
1F
G
H
NO.
1
2
16s
speaker wire
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
PROCESS DESCRIPTION Oper.Parameter
Place the speakers and wire on the workplace as Fig.1.
Insert the wire into speakers as Fig.2.
Name
Pair of Electrostatic Gloves
46-CN080L-02JRG
FIXTURES & INSTRUMENTS
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 46-CN060L-02JWG speaker wire
Part Number Description Specification
Model
40D2700B MS08BP-AP
NO. 4/23 42-51308G-XCEG
speaker
Customer Oper. Name Process of speakers Remark Electrostatic Mark
WORK INSTRUCTION
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Fig.1
Fig.2
speakerwire
speakers

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B1
C1
D4
Q'ty E1
1F
1G
H
I
NO.
1
2
3
4
22s
File No.：OS-C000390.00
Issue Date：2015/11/13
Specification
63-B3008T-BF5G
Part Number Description
63-W30060-BF4G screw for KEY board
screw for IR board
Name 55-529900-5HN6R
Pair of Electrostatic Gloves
63-B3008T-BF5G
FIXTURES & INSTRUMENTS 63-S40150-AB3G
1.0
M
odified Date：
Oper. Name Screw key&IR board Remark Electrostatic Mark
WORK INSTRUCTION
Customer
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Model 40D2700B MS08BP-AP NO. 5/23
electronic screw driver
PROCESS DESCRIPTION Oper.Parameter
Fix the key board with screw（1）.k=3.5±0.5kgf.cm
Fix the wifi board with screw（2）.k=5±1kgf.cm
Fix the IR board with screw（3）.k=5±1kgf.cm
Fix the speaker with screw（4~7）.k=10±2kgf.cm
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.Order by serial hit the screw (take a hit one), can not appear tainted play, missed, slip teeth, etc.
Prepared：Bin Tang Checked by： Approved by：
screw for wifi board
screw for speaker
small back cabinet
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
KEYboard
3
IRboard 1
2
wifiboard
speaker
4567

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A
B1
C1
D1
Q'ty E
1F
1G
H
NO.
1
2
8s
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.Order by serial hit the screw (take a hit one), can not appear tainted play, missed, slip teeth, etc.
Plug the wire（IR、key、wifi、LB、LVDS）into mainboard socket.
Turn the mainboard and fix it with screw（1）.k=5±1kgf.cm
PROCESS DESCRIPTION Oper.Parameter
Pair of Electrostatic Gloves
electronic screw driver
46-60FA65-BFB02G lvds wire
FIXTURES & INSTRUMENTS 46-FV070L-10JN1G LB wire
Name
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 63-B3008T-BF5G screw for mainboard
Description Specification
Model 40D2700B MS08BP-AP NO. 6/23
Customer Oper. Name Screw mainboard Remark Electrostatic Mark
WORK INSTRUCTION
Part Number
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Fig.1
1
anchorpoint
LBwire
speakerwire
IRwire wifiwire
lvdswire
KEYwire

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A5
B8
C
D
Q'ty E
1F
G
H
NO.
1
20s
fiber tape with 80mm
wire buckle
WORK INSTRUCTION
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Description Specification
Model 40D2700B MS08BP-AP NO. 7/23 89-BX8915-JZ0U
Customer Oper. Name
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Part Number
Trim and stick fiber tape Remark Electrostatic Mark
FIXTURES & INSTRUMENTS
Name
Pair of Electrostatic Gloves
PROCESS DESCRIPTION Oper.Parameter
Trim and stick the fiber tape.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
Fig.1
the wirecan'toverstep
thebulgemarkedasthe
redline
sticktthefibertape
andbegin withthered
line
fiber tape

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B
C
D
Q'ty E
1F
G
H
NO.
1
2 Check boxes should be no obvious damage, such as: significant impact marks, breakage ,
deformation and others, if an exception should be kept separately and confirmed by IQC.
3 Remove the module off carton shown in Fig.1~ Fig.5 steps,and when lifting the panel ,
operators sholud coordinate and hold the top frame of LCD screen (non-touch LCD scree
n
4 Check the sponge pad has no foreign body ,then the LCD screen is placed to face down o
n
the tooling plate.
18s
Prepared：Bin Tang Checked by： Approved by：
module
S.T Total：
PRECAUTIONS
1.In the entire process of handling and inspection operation personnel must wear anti-static clothing,work hats and g
l
2.Operators should tie to coordinate,plank and lift lightly, non-throwing motion, etc.
3. Forbid strictly brutal force operating behavior, in order to avoid any risk of damage to the LCD screen.
Examine whether the screen specifications and model are corresponded with the current
production batch.
PROCESS DESCRIPTION Oper.Parameter
Pair of Electrostatic Gloves
FIXTURES & INSTRUMENTS
Name
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Specification
Model
40D2700B MS08BP-AP
NO. 8/23
T8-40D2700B-LPM10
Customer Oper. Name Process 1 of taking the module Remark Electrostatic Mark
WORK INSTRUCTION
File No.：
Part Number Description
OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Attentions:
Imagesareonlyreferenced
andmeterialsofclipdate
shouldbepervailedwithBOM
Billofpresentbatchinthe
Pronduction.
Open thecartonlid
bytwooperators
Remove thepads
fromsideof
carton
Open theTV
modulepacking
bag
Liftthepanel
Lay itonthe
spongepad
Fig.1 Fig.2
Fig.3
Fig.4
Fig.5

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B2
C2
D2
Q'ty E4
2F
2G
H
NO.
1
2
3
4
38s
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.Order by serial hit the screw (take a hit one), can not appear tainted play, missed, slip teeth, etc.
Stick the mylar on the support pin as fig.2.
4)Check the T-CON board must be completely on the lock .
Fix the vesa support（1~2）with screws on the module as fig.2. k=8±1kgf.cm
Fix the base connector （3~6）with screws on the module as fig.2. k=8±1kgf.cm
2)Examine the LOGO is right for the machine .
3)There should be no deformation of the surface shell, de-oiling, no scratching and other
undesirable phenomena.
Take out screen module on the workpalce shown in the left pictures,then check as follow：
1)To be sure that the LCD panel can not have a scratch, cracks or damage and other
adverses,then put it on sponge pad without any foreign matter.
PROCESS DESCRIPTION Oper.Parameter
Pair of Electrostatic Gloves
electronic screw driver
FIXTURES & INSTRUMENTS 62-529910-0HJ
Name 64-B40060-104G
base connector
screw for base connector
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 67-M52727-0G0
64-B40060-104G
Model
40D2700B MS08BP-AP
NO. 9/23
T8-40D2700B-LPM10
Customer Oper. Name Process 2 of taking the module
1.0
M
odified Date：
Remark Electrostatic Mark
WORK INSTRUCTION
File No.：
Part Number Description Specification
screw for vesa support
vesa support
OS-C000390.00
Issue Date：2015/11/13
module
Fig.1
1 2
Fig.2
3
4
anchorpoint
baseconnector

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A
B
C
D
Q'ty E
1F
1G
H
NO.
1
2
3
4
12s
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.When taking the mainboard,operator must do gently to avoid crashing or knocking the components.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
gound point of source PCB board that it's delaying about 5 seconds as Fig.A.
When finishing the operation,plug LVDS wire between mainboard and source PCB board ,
then pull the cable of 11MΩ resistance out.
Set Oin Blower on the processing station before pluging LVDS wire as Fig.1 that it is place
d
about 30 CM length and 45 degree angel between Oin Blower and worktable.
Take a cable with one resistance of 1MΩ to connect RF of mainboard and the copper
PROCESS DESCRIPTION Oper.Parameter
Before pluging LVDS wire,it must be done to do EDS well,advoiding damage of borning
circuit.
Oin Blower
Name
Pair of Electrostatic Gloves
FIXTURES & INSTRUMENTS
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Part Number Description Specification
Model 40D2700B MS08BP-AP NO. 10/23
Customer Oper. Name Do EDS before pluging LVDS wire Remark Electrostatic Mark
WORK INSTRUCTION
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Fig.1
Imagesareonlyforreference:
Whenproduction,prevail with
artmaterials ,ODFinformation
andtherealproduct ofthe
batch.
mainboard
BeforeplugingLVDSwire,it mustbedonetodo
EDSwell,advoidingdamageofborningcircuit
A
45degree angel
30CMlength
connectiontoRFof
mainboard
connectiontocoppergound
pointofsourcePCBboard
resistanceof
1MΩ

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B
C
D
Q'ty E
1F
G
H
NO.
1
2
14s
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
PROCESS DESCRIPTION Oper.Parameter
Plug and stick the LVDS wire and LB wire as fig.1.
Fix the small back cover on the module as fig.1.
Name
Pair of Electrostatic Gloves
FIXTURES & INSTRUMENTS
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Description Specification
Model 40D2700B MS08BP-AP NO. 11/23
89-BX8915-JZ0U
fiber tape with 80mm
Customer Oper. Name Fix the rear cabinet Remark Electrostatic Mark
WORK INSTRUCTION
Part Number
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Fig.1
Fibertapeisaffixedto"Ω"(ohms)
shape,pullthesmallestgap
betweenthewireandcable,sotape
is noteasytoloose
smallbackcover
subassembly
lvdswire
fibertape
LBwire

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A14
B3
C1
D
Q'ty E
2F
2G
H
NO.
1
2
3
54s
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.Order by serial hit the screw (take a hit one), can not appear tainted play, missed, slip teeth, etc.
Prepared：Bin Tang Checked by： Approved by：
screws for small back cover
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
Fix small back cover with screws（16~18）as left picture. k5±1kgf.cm
PROCESS DESCRIPTION Oper.Parameter
Fix small back cover with screws（1~14）as left picture. k=3.5±0.5kgf.cm
Fix small back cover with screws（15）as left picture. k=5±1kgf.cm
electronic screw driver
Name
Pair of Electrostatic Gloves
FIXTURES & INSTRUMENTS
screw for small back cover
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 64-B30100-105G
Oper. Name Screw small rear cabinet Remark Electrostatic Mark Description
63-B3008T-BF5G
Specification
Model 40D2700B MS08BP-AP NO. 12/23 64-B30060-105G screws for small back cover
Customer Part Number
WORK INSTRUCTION
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
14
15
1
2345
13 12 11 10
8
6
9
7
17
18
16

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B1
C1
D
Q'ty E
F
G
H
NO.
1
2
15s
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
undesirable phenomena.
Gum the stickers (Side AV film ,Lower AV film and no. lable at the location on RCas the l
e
figure.
Film requires snapping, stickers in place, can not shave the corners of bubbles and other
PROCESS DESCRIPTION Oper.Parameter
58-KD27MP-1607N no.label
FIXTURES & INSTRUMENTS
Name
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 58-478510-40J9B
L
ower
AV
film
Description Specification
Model 40D2700B MS08BP-AP NO. 13/23 58-478500-40J9B
Sid
e
AV
film
Customer Oper. Name Stick the films Remark Electrostatic Mark
WORK INSTRUCTION
Part Number
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
SideAV
film
Lower
AVfilm
no.lable

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A
B
C
D
Q'ty E
1F
G
H
NO.
1
2
marks / scratches / cracks / glitches / foreign body / deformation and mildew and other
3
4
18s
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
lens can not be biased.
There can not have scratch or de-oiled phenomenon on the shell surface.
(If there's other special visual inspection if customers ask, please prevail by QA standards.
)
undesirable defects.
Check the screws can not be tainted or played like teech slip phenomenon.
Check there is not a foreign body around the surface of the shell and the screen,and the
Check whether the case has depression, distorted, tilt, surface scratches, dirt, and other
undesirable phenomena bad screen.
The rear cabinet inspections: checking the shell surface clean, there should be no bump
Clean Rag
PROCESS DESCRIPTION Oper.Parameter
Pair of Electrostatic Gloves
Glass Cleaner
FIXTURES & INSTRUMENTS
Name
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Specification
Model
40D2700B MS08BP-AP
NO. 14/23
Customer Oper. Name Visual inspection 1 Remark Electrostatic Mark
WORK INSTRUCTION
File No.：
Part Number Description
OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
AstheFigurecheckingshell:
yellowarrowsshownfromleftto
rightorrighttoleft,athree‐tier
tochecktheappearanceofthe
machine,eachlayerinspection
timeis3‐4S.
Attentions:Operator need checktherear
cabinetandscreen .(Visualinspection1and2)

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B
C
D
Q'ty E
1F
G
H
NO.
1
2
3
4
18s
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
phenomena,and check the various stickers after pressing the four corners.
(If there's other special visual inspection if customers ask, please prevail by QA standards.
)
Nameplate Check: no dust spots, blemishes, dirt, tilt, an increase / missing letters, and
nameplate can not have offset around
Screen Check: no a ghost, illegible, missing letters, tilte, invert and other undesirable
Take clean rag to clean the screen surface.
Plastic components front shell Check: no deform, stains, scratches, oil teeth, broken
columns, cracks, paint, silk screen blur and other undesirable phenomena.
Clean Rag
PROCESS DESCRIPTION Oper.Parameter
Pair of Electrostatic Gloves
Glass Cleaner
FIXTURES & INSTRUMENTS
Name
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Customer Oper. Name Visual inspection 2 Remark Electrostatic Mark
WORK INSTRUCTION
File No.：
Part Number Description
screen film
Model
40D2700B MS08BP-AP
NO. 15/23 71-MS08LB-SCR9A
Specification
OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Logo
Imagesareonlyforreference:
Whenproduction,prevail with
artmaterials ,ODFinformation
andtherealproduct ofthe
batch.
Note:Ifit exists,please tear
protectivefilmonthenameplate!
Attentions:Operator need checktherear
cabinetandscreen .(Visualinspection1and2)
screenfilm

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO
Q'ty
A1
B1
WORK INSTRUCTION
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Customer Oper. Name Withstanding Higt-voltage Test Remark Electrostatic Mark
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Model
40D2700B MS08BP-AP
NO. 16/23
Prepared：Bin Tang Checked by： Approved by：
PRECAUTIONS:
1.The real goods used above items must be the same as BOM list's goods.2.Operator should wear Gloves when operating.3.The processes is operated on a strict self-test, to prevent defective products into the next process.
FIXTURES & INSTRUMENTS
Name Specification
Withstanding voltage tester
Pai of cotton Gloves
TEST
Voltage,CurrentandTimeParameters
Fig.A
Highvoltage
outputcocket
Power
Cord
75ohm
antennahead
AVTerminal
Test Instructions
1.Simulated Load Inspection Methods:
(1)Withstanding voltage test and Inspection:
①In accordance with form safety standards,set Withstanding voltage tester parameters (Voltag
Values, Current and Test Time), white testing the hige-voltage pressure, insulation resistance test
items need to be shut down, otherwise the test will alarm.
②Acording to safety standard,select the corresponding analog load resistance and notice that the
simulate load resistance is common for normal-to-end. Plug common socket of simulated load
into theWithstanding voltage tester outlet, and Ground terminated 75 ohm antenna of this equipment
is inserted into the dummy load "normal side (black terminal)."
③Pressing the testing instrument "TEST" button:Within the set standard time, without warning, can
pull 75 ohm antenna socket,and change to insert 75 ohm antenna connected to analog checking load
"alarm terminal (red terminal)." Then press "TEST" button and the equipment should alarm ,which
indicates analog load Withstanding voltage tester is qualify. Otherwise, it's a problem of
Withstanding voltage tester or simulated load ,and it's notified length follow-up.
(2) Insulation esistance Test:
Set the parameters according to Figure 1 Insulation resistance standard (insulation resistance test,
pressure test items required to be closed, otherwise the test will alarm).
The common terminal of insulation tester is inserted into the high-voltage output jack, and the
normal terminal is pluged into the pressure test instrument ground terminal.Pressing "TEST"
button ,within the set standard time ,without warning, the normal terminal of the socket can be
pulled out, then plug the alarm end into the Ground terminal of voltage test equipment,pressing
"TEST" button, the equipment should alarm which indicates the simulated load and pressure testing
equipment is qualify, otherwise it's notified to follow up on the line.
Note: Each batch conversions need to make sure the correct of Withstanding voltage tester and
safety standards set ;before each work ,checking the status of Withstanding voltage testing and
Insulation testing is normal with a simulated loal .If there is not normal, immediately notify squad
leader or line leader to do any arrangement for dealing , and the test result make be recorded.
2.Withstanding voltage test and insulation resistance test method:
(1)Open test items of Withstanding voltage tester and insulation resistance tester items.
(2)Plug the power cord into the Withstanding voltage tester outlet, and the tester is inserted into 75
ohm antenna tuner.
(3)Within the rated time ,press "TEST" .If the alarm sound, the high-voltage leakage current failure
and high-voltage output should be closed. As in the rated test time,the light of the Withstanding
voltage tester " " is over (accompanying by a "beep" heard) tester pass on.
Note:
(1) Subject to the safety standards is set by the line leader specific guidance.
(2) When there's something wrong to a TV set ,production shoule be stopped, then the cause must be

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B
C
D
Q'ty E
1F
1G
H
NO.
1
2
3
4
18s
OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Oper. Name Adjustment of LCD function Remark Electrostatic Mark
WORK INSTRUCTION
File No.：
Part Number Description Specification
Model
40D2700B MS08BP-AP
NO. 17/23
06-520W37-E009X
Customer
remote conrtol
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
FIXTURES & INSTRUMENTS
Name
Remote Conrtol
Pair of Electrostatic Gloves
PROCESS DESCRIPTION Oper.Parameter
First connect power cord and diversified signal line as YPbPr line,VGA line,HDMI line ,
RF line ,S-video line and side AV input line.
Turn on the TV set,and check picture and audio is normal of TV mode ,and check the ke
y
board ,IR receiver and remote control functional is normal.
Then again check picture and audio is normal of diversified signal(YPbPr ,VGA ,HDMI,
S-sideo and side AV)
Do“SHOP” if the factory mode is open.
We can enter the factory mode by pressing the “return”key of remote control.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
sound checking items & standard:
1)have sound every channel.
2)volume strong ,listen normally.
3)no sound intermittent when tapping.
4)no distortion/hum/squeak/shaking sound etc.
5)no dead dot & hopping off when adjusting volume.
6)sound variation distinct when adjusting volume.
7)not reversed between right and left sound channel.
8)switches rightly between single sound and dual
sound/stereo.
9)no sound quality defective .
Picture checking items & standard:
1 Picture quality:
1)must have raster and no one of the grey scale/male-female
face/
yellow spot/HOR. Radiation(determinant than 4
lines)/defocus/black&white
dot due to striking fire/serious frame shrink/kinkle/poor
chromatic purity etc.
2)must have picture and picture&color no intermittent when
tapping/
no overscanning/geometric distortion&contour distortion are
not obvious,watching
normally/high picture sensitivity/low noise,can watch
normally/brightness&
contrast fucntion is normal/high grey scale,watch
normally/white-BAL can .
be adujsted/no retrace lines/no picture incline/on sound
interference on picture/
microphone influence/band/streaking/frame shaking/line
torsion/netted interference/
have color/no basic color missing/color steadiness.

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B2
C1
D1
Q'ty E1
F4
G
H1
J1
NO.
1
2
18s
remote control
battery
screw bag
bag
OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Remark Electrostatic Mark
WORK INSTRUCTION
File No.：
Part Number Description Specification
Model
40D2700B MS08BP-AP
NO. 18/23
06-520W37-E009X
Customer Oper. Name Process of attachment
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 49-R03P80-BAT
74-004006-12CR
power wire
63-B4020T-BF5G screws for stand
FIXTURES & INSTRUMENTS 74-022032-6WEEM
Name
51-DC0160-0CR0HG
72-KD27BP-X089L manual
41-UK0150-0KK02
PROCESS DESCRIPTION Oper.Parameter
Put the four screws for base&neck into the screw bag.
mini av wire
Put the screw bag,batterys,power cord ,synopsis,warranty card and remote control into ba
g
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B1
C2
D
Q'ty E
1F
1G
H
NO.
1
2
3
4
5
6
18s
OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Remark Electrostatic Mark
WORK INSTRUCTION
File No.：
Part Number Description Specification
Model
40D2700B MS08BP-AP
NO. 19/23 76-473550-0ATFD
Customer Oper. Name Process of carton-box
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 75-482410-CC0
FIXTURES & INSTRUMENTS
Name
Binding Machine
Adhesive Tape Machine
PROCESS DESCRIPTION Oper.Parameter
Take the carton and check it should not be dirt, damaged,and miss-printed.
Fold the carton to shape it.
With staples of the carton base by binding machine as shown in fig.1.
Stick packing tape of the carton base by adhesive tape machine as shown in fig.1.
Stand up the carton.
Set bottom foampoly into carton-box as Fig.3.
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
Prepared：Bin Tang Checked by： Approved by：
carton-box
bottom polyfoam
staples
sundries-tape adhesive
S.T Total：
PRECAUTIONS
staples sundries-tape adjesove
（8~12）cm
（5~10）cm
Fig.3
Fig.2
Thebroadsideofbottom
ployfoam faces carton‐box facade
bottom
ployfoam
Imagesareonlyforreference:
Whenproduction,prevail with
artmaterials ,ODFinformation
andtherealproduct ofthe
batch.
Fig.1