TCL 40D2700B User manual

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
1
1
1
1
2/23
3/23
Process 1 of key board
Process 1 of IR board
1
1
0 Content
Visual inspection 2
1
Prepared：Bin Tang Checked by ： Approved by ：
1
OS-C000390.00
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Process of speakers
1
1
1Screw key&IR board
OS-C000390.00
ModifierNO. Oper. Name Q'ty MODIFIED RECORD
1/23 Process 1 of boards
1
File No.
OS-C000390.00
Updated Rev.
OS-C000390.00
1.0
1.0
CTV ASSEMBLY
Model
A
ss'y No
.
40D2700B MS08BP-AP H7-KD270NZG-UR0 Content NO. 0SectionOper. Name
Customer
1.0
WORK INSTRUCTION CONTENT OS-C000390.00
2015/11/13
File No.：
Issue Date：
Modified Date：
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
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7/23
8/23
9/23
10/23
11/23
12/23
13/23
14/23
1
1
1
1
1
1Visual inspection 1
Stick the films
19/23
18/23
Withstanding Higt-voltage Test
15/23
16/23
17/23 Adjustment of LCD function
20/23
21/23
1
1
1
1Packing 2 of TV sets
Packing 1 of TV sets
Process of carton-box
Process of attachment
23/23
1
1
22/23 Packing 3 of TV sets
Packing 4 of TV sets
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00
OS-C000390.00 1.0
Screw small rear cabinet
Fix the rear cabinet
Screw mainboard
Do EDS before pluging LVDS wire
Process 2 of taking the module
Process 1 of taking the module
Trim and stick fiber tape

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B1
C1
D
Q'ty E
1F
G
H
NO.
1
2
12s
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.When taking the mainboard,operator must do gently to avoid crashing or knocking the components.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
PROCESS DESCRIPTION Oper.Parameter
Take mainboard on the workpalce.
Assemble the AV bracket across the mainboard.
Name
Pair of Electrostatic Gloves
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 56-737730-JHN6R
AV bracket
Oper. Name Process 1 of boards Remark
56-737740-KHN6R
FIXTURES & INSTRUMENTS
OS-C000390.00
Issue Date：2015/11/13
Model 40D2700B MS08BP-AP NO. 1/23 T8-40APZG-MA7
Customer
1.0
M
odified Date：
Specification
mainboard
Electrostatic Mark
WORK INSTRUCTION
File No.：
Part Number Description
mainboard
AVbracket
Attentions:Whenyoufold
thesideAVbracket,pay
attentiontotheintensityand
don'tfoldseveraltimes,orit
wouldhappeneasilypale,
deformed,brokenandother
adverse
Here'ssome
uoches into
place

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B1
C
D1
Q'ty E1
1F
G
H
NO.
1
2
3
20s
WORK INSTRUCTION
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Customer Oper. Name Process 1 of key board Remark Electrostatic Mark Part Number Description Specification
Model 40D2700B MS08BP-AP NO. 2/23 56-474720-0HA6R
push botton bracket
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 56-474710-0HA9B push botton
FIXTURES & INSTRUMENTS T8-32B280TY-KE1
key board
Name
46-FM090L-04W01G
key wire
Pair of Electrostatic Gloves
PROCESS DESCRIPTION Oper.Parameter
Fit push botton and bracket together assembly by four endge knocks as Fig.1 and Fig.2
Fit key PCB board and brackets toghther with aimming at the plugers as Fig.3.
Plug key wire into key board as Fig.4.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.When taking the mainboard,operator must do gently to avoid crashing or knocking the components.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
Fig.1 Fig.2
Fig.3
Fig.4
pushbotton
pushbotton
bracket
fit push botton and
bracket together
assembly by four
endge knocks
fit key PCB
board and
brackets
toghther with
aimming at the
plugers
plugers keywire
Imagesareonlyforreference:
Whenproduction,prevail with
artmaterials ,ODFinformation
andtherealproduct ofthe
batch.

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B
C1
D1
Q'ty E1
1F 1
G
H
NO.
1
2
3
12s
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.When taking the mainboard,operator must do gently to avoid crashing or knocking the components.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
Plug the wifi wire into wifi board socket as fig.3.
PROCESS DESCRIPTION Oper.Parameter
Assemble the IR board pcb with lens as fig.1.
Plug the IR wire into IR board socket as fig.2.
Name 46-FM080L-06PN3G wifi wire
Pair of Electrostatic Gloves 07-MT7601-MA0G wifi board
T8-D2700IR-IR5 IR board
FIXTURES & INSTRUMENTS
46-FM060L-05W01G
IR wire
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Part Number Description Specification
Model 40D2700B MS08BP-AP NO. 3/23 56-527190-0HH9A lens
Customer Oper. Name Process 1 of IR board Remark Electrostatic Mark
WORK INSTRUCTION
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Fig.1
lens
IRboard IRwire
Fig.2
wifiwire
wifi
Fig.3

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B1
C1
D
Q'ty E
1F
G
H
NO.
1
2
16s
speaker wire
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
PROCESS DESCRIPTION Oper.Parameter
Place the speakers and wire on the workplace as Fig.1.
Insert the wire into speakers as Fig.2.
Name
Pair of Electrostatic Gloves
46-CN080L-02JRG
FIXTURES & INSTRUMENTS
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 46-CN060L-02JWG speaker wire
Part Number Description Specification
Model
40D2700B MS08BP-AP
NO. 4/23 42-51308G-XCEG
speaker
Customer Oper. Name Process of speakers Remark Electrostatic Mark
WORK INSTRUCTION
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Fig.1
Fig.2
speakerwire
speakers

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B1
C1
D4
Q'ty E1
1F
1G
H
I
NO.
1
2
3
4
22s
File No.：OS-C000390.00
Issue Date：2015/11/13
Specification
63-B3008T-BF5G
Part Number Description
63-W30060-BF4G screw for KEY board
screw for IR board
Name 55-529900-5HN6R
Pair of Electrostatic Gloves
63-B3008T-BF5G
FIXTURES & INSTRUMENTS 63-S40150-AB3G
1.0
M
odified Date：
Oper. Name Screw key&IR board Remark Electrostatic Mark
WORK INSTRUCTION
Customer
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Model 40D2700B MS08BP-AP NO. 5/23
electronic screw driver
PROCESS DESCRIPTION Oper.Parameter
Fix the key board with screw（1）.k=3.5±0.5kgf.cm
Fix the wifi board with screw（2）.k=5±1kgf.cm
Fix the IR board with screw（3）.k=5±1kgf.cm
Fix the speaker with screw（4~7）.k=10±2kgf.cm
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.Order by serial hit the screw (take a hit one), can not appear tainted play, missed, slip teeth, etc.
Prepared：Bin Tang Checked by： Approved by：
screw for wifi board
screw for speaker
small back cabinet
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
KEYboard
3
IRboard 1
2
wifiboard
speaker
4567

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A
B1
C1
D1
Q'ty E
1F
1G
H
NO.
1
2
8s
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.Order by serial hit the screw (take a hit one), can not appear tainted play, missed, slip teeth, etc.
Plug the wire（IR、key、wifi、LB、LVDS）into mainboard socket.
Turn the mainboard and fix it with screw（1）.k=5±1kgf.cm
PROCESS DESCRIPTION Oper.Parameter
Pair of Electrostatic Gloves
electronic screw driver
46-60FA65-BFB02G lvds wire
FIXTURES & INSTRUMENTS 46-FV070L-10JN1G LB wire
Name
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 63-B3008T-BF5G screw for mainboard
Description Specification
Model 40D2700B MS08BP-AP NO. 6/23
Customer Oper. Name Screw mainboard Remark Electrostatic Mark
WORK INSTRUCTION
Part Number
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Fig.1
1
anchorpoint
LBwire
speakerwire
IRwire wifiwire
lvdswire
KEYwire

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A5
B8
C
D
Q'ty E
1F
G
H
NO.
1
20s
fiber tape with 80mm
wire buckle
WORK INSTRUCTION
File No.：OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Description Specification
Model 40D2700B MS08BP-AP NO. 7/23 89-BX8915-JZ0U
Customer Oper. Name
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Part Number
Trim and stick fiber tape Remark Electrostatic Mark
FIXTURES & INSTRUMENTS
Name
Pair of Electrostatic Gloves
PROCESS DESCRIPTION Oper.Parameter
Trim and stick the fiber tape.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
Fig.1
the wirecan'toverstep
thebulgemarkedasthe
redline
sticktthefibertape
andbegin withthered
line
fiber tape

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B
C
D
Q'ty E
1F
G
H
NO.
1
2 Check boxes should be no obvious damage, such as: significant impact marks, breakage ,
deformation and others, if an exception should be kept separately and confirmed by IQC.
3 Remove the module off carton shown in Fig.1~ Fig.5 steps,and when lifting the panel ,
operators sholud coordinate and hold the top frame of LCD screen (non-touch LCD scree
n
4 Check the sponge pad has no foreign body ,then the LCD screen is placed to face down o
n
the tooling plate.
18s
Prepared：Bin Tang Checked by： Approved by：
module
S.T Total：
PRECAUTIONS
1.In the entire process of handling and inspection operation personnel must wear anti-static clothing,work hats and g
l
2.Operators should tie to coordinate,plank and lift lightly, non-throwing motion, etc.
3. Forbid strictly brutal force operating behavior, in order to avoid any risk of damage to the LCD screen.
Examine whether the screen specifications and model are corresponded with the current
production batch.
PROCESS DESCRIPTION Oper.Parameter
Pair of Electrostatic Gloves
FIXTURES & INSTRUMENTS
Name
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY
Specification
Model
40D2700B MS08BP-AP
NO. 8/23
T8-40D2700B-LPM10
Customer Oper. Name Process 1 of taking the module Remark Electrostatic Mark
WORK INSTRUCTION
File No.：
Part Number Description
OS-C000390.00
Issue Date：2015/11/13 1.0
M
odified Date：
Attentions:
Imagesareonlyreferenced
andmeterialsofclipdate
shouldbepervailedwithBOM
Billofpresentbatchinthe
Pronduction.
Open thecartonlid
bytwooperators
Remove thepads
fromsideof
carton
Open theTV
modulepacking
bag
Liftthepanel
Lay itonthe
spongepad
Fig.1 Fig.2
Fig.3
Fig.4
Fig.5

Rev.
Engineering Dept,China Manufacturing Center,TCL Multimedia
NO Q'ty
A1
B2
C2
D2
Q'ty E4
2F
2G
H
NO.
1
2
3
4
38s
Prepared：Bin Tang Checked by： Approved by：
S.T Total：
PRECAUTIONS
1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.
4.Order by serial hit the screw (take a hit one), can not appear tainted play, missed, slip teeth, etc.
Stick the mylar on the support pin as fig.2.
4)Check the T-CON board must be completely on the lock .
Fix the vesa support（1~2）with screws on the module as fig.2. k=8±1kgf.cm
Fix the base connector （3~6）with screws on the module as fig.2. k=8±1kgf.cm
2)Examine the LOGO is right for the machine .
3)There should be no deformation of the surface shell, de-oiling, no scratching and other
undesirable phenomena.
Take out screen module on the workpalce shown in the left pictures,then check as follow：
1)To be sure that the LCD panel can not have a scratch, cracks or damage and other
adverses,then put it on sponge pad without any foreign matter.
PROCESS DESCRIPTION Oper.Parameter
Pair of Electrostatic Gloves
electronic screw driver
FIXTURES & INSTRUMENTS 62-529910-0HJ
Name 64-B40060-104G
base connector
screw for base connector
Ass'y No. H7-KD270NZG-UR0 Section CTV ASSEMBLY 67-M52727-0G0
64-B40060-104G
Model
40D2700B MS08BP-AP
NO. 9/23
T8-40D2700B-LPM10
Customer Oper. Name Process 2 of taking the module
1.0
M
odified Date：
Remark Electrostatic Mark
WORK INSTRUCTION
File No.：
Part Number Description Specification
screw for vesa support
vesa support
OS-C000390.00
Issue Date：2015/11/13
module
Fig.1
1 2
Fig.2
3
4
anchorpoint
baseconnector