TCSM CE Series User manual

1
CHEN SHIN (TCSM) MC.CO.,LTD
CE series ELECTROSTATIC OIL MIST
COLLECTOR (Original Instructions)
Operation and
Maintenance Manual
CHEN SHIN (TCSM) MC CO., LTD
TEL:[phone]
FAX:[phone]
EMAIL: [email protected]m ; [e-mail]
Office Add.: No. 66, Aly. 208, Bianxing Ln., Xuetian Rd.,
Wuri Dist.,Taichung City 414011 , Taiwan ，R.O.C.
Factory Add.: No. 30, Aly. 63, Ln. 446, Sec. 2, Zhangmei Rd.,
Hemei Township, Changhua County 508007 , Taiwan ，R.O.C.
Product type:
Serial
Number:
Manufacture
Date:

Electrostatic Oil Mist Collector CE Series
1
Contents
1
2
Page
3
1. General instructions……………………………2
4
1.1 Electrostatic oil mist collector operation theory and method 2
5
1.2 Transportation instructions………………… 3
6
1.3 Disposal instructions……………………… 3
7
2. CE series technical data…………………… 4
8
3. CE series spare parts……………………… 5
9
4. Circuit diagram………………………………… 9
10
5. Installation and operation instructions …13
11
5.1 Installation instructions……………… 13
12
5.2 Operation instructions………………… 14
13
5.2.1Interface……………………………… 14
14
5.2.2 Before starting up……………………… 15
15
5.2.3 Starting up……………………………… 15
16
6. Maintenance and inspection ……………… 16
17
6.1 Inspection and maintenance plan…… 16
18
6.2 Troubleshooting ………………………… 17
19
6.3 Electrode plate cleaning……………… 18
20
6.3.1 Manual cleaning……………………… 18
21
6.3.2 Ultrasonic cleaning………………… 19
22
6.3.3 Disposal instructions……………… 20
23
7.Warranty…………………………………………… 21
24
8.EC declaration of conformity………………… 22
25
26
27

Electrostatic Oil Mist Collector CE Series
2
1. General instructions
1
This manual gives user important safety instructions for machine and user.
2
Please follow manual instructions to prevent machine damage or operator
3
harming.
4
1.1 Electrostatic oil mist collector operation
5
theory and method
6
TCSM electrostatic oil mist collector is applied for lathe and
7
milling machine filtration and reuse of coolant. This model uses several
8
parts. (As shown in Figure 1)
9
1. The dispersion zone:
10
The conflict plate forces the oil drop disperse into smaller oil mist.
11
2. The blocking zone:
12
Block large oil mist by front filter to improve the efficiency of the
13
electric field filter.
14
3. Electric field filter:
15
Electrode plate got positive plate and negative plate.
16
After oil mist through positive plate, oil mist is captured with
17
negative plate.
18
4. Odour absorption:
19
To reduce odour emission, TCSM could supply different optional spare
20
parts depending on each field application to improve filter efficiency.
21
22
Figure 1
4.: Obour absorb:
Reduce obour emission.
3. Electric field filter:
Capturing oil mist by
electric field.
Oil mist is ionized and
captured in this zone.
2.Blocking zone:
Block large oil mist
by front filter to
proceed first filter
process.
1. Dispersion zone:
Disperse large oil
drop into oil mist.
1
2
3
4

Electrostatic Oil Mist Collector CE Series
3
1.2 Transportation instructions
1
1.2.1 Packing: CE series
are packed with Wooden Box
1.2.2 Transportation:
Depending on <Table 1> Collector
weight, use appropriate vehicle
to move Collector(like Stacker)，
Person who using the vehicle must
have relevant knowledge and
qualification to carry it
1.3 Disposal instructions
2
When the various parts of the equipment cannot be used, please
3
scrap them in accordance with the local environmental
4
regulations.
5
6
7
8
9

Electrostatic Oil Mist Collector CE Series
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2. CE series technical data
1
2
3
4
5
6
7
8
Type
Unit
CE-900
CE-1000
CE-1800
CE-2200
Air flow
volume
m3/h
900
1000
1800
2200
Power
kW
0.45
0.45
0.875
1.275
Noise
dB(A)
70
75
79
79
Motor
frequency
Hz
50
50
Motor
rotating
speed
r/min
2500
2860
1430
2860
Net
weight
kg
75
115
Physical
dimension
mm
720L*630W*590H
930L*630W*590H
1525L*620W*615H
1525L*620W*615H
Dimension
Table 1 CE series technical data
W
L
H
H
L
W

Electrostatic Oil Mist Collector CE Series
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3. CE series spare parts
1
3.1 CE-900
2
3

Electrostatic Oil Mist Collector CE Series
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3.2 CE-1000
1
2

Electrostatic Oil Mist Collector CE Series
7
3.3 CE-1800
1
2

Electrostatic Oil Mist Collector CE Series
8
3.4 CE-2200
1
2

Electrostatic Oil Mist Collector CE Series
9
4. Circuit Diagram
1
4.1 CE-900
2
3

Electrostatic Oil Mist Collector CE Series
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4.2 CE-1000
1
2

Electrostatic Oil Mist Collector CE Series
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4.3 CE-1800
1
2

Electrostatic Oil Mist Collector CE Series
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4.4 CE-2200
1
2

Electrostatic Oil Mist Collector CE Series
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5.Installation and operation instructions
1
5.1 Installation instructions
2
3
5.1.1.
4
Check the main voltage and frequency by comparing the
5
specification on the utility meter with the specification on the
6
machine rating plate. The power supply needs to be grounded. Be sure to
7
turn off the primary power side before installing the machine. Primary
8
side 3 phase circuit breaker rated current should be 15A large then
9
the collector rated current.
10
11
The voltage fluctuations must be in the range of -5 % to 10 %. In
12
case of major fluctuations, faults and premature wear can be expected.
13
In this case, the warranty will no longer be valid.
14
15
5.1.2. Depending on customer field application, CE series of
16
collectors have three installation ways:
17
(1) Install on the machine directly.
18
(2) Install on support column (Support column height customizable).
19
(3) Whole factory machine tools oil mist solution. Solution is
20
proceeded with CE series collectors and air duct.
21
22
5.1.3. Oil mist intake place suggestions:
23
5.1.3.1 Usually set oil mist intake place on machine tool top cover
24
or side cover.
25
5.1.3.2 Oil mist intake place should prevent nearby or opposite
26
machine tool coolant nozzle. If this situation could not be prevented,
27
user should install oil mist intake cover (plastic/steel) to reduce
28
oil drop intake volume.
29
5.1.4. Connection between air duct and CE series collectors should not
30
leak, and air duct layout should prevent oil accumulation inside air
31
duct. Also, could install “Front oil blocker” or PVC pipe to
32
prevent above problem.
33
34

Electrostatic Oil Mist Collector CE Series
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5.1.5. After the power distribution is completed, it is necessary to
1
confirm that all power terminal contacts in the machine are tightened
2
well and confirm that the rotation of the wind wheel and motor are
3
correct according to the sticker deration. The operating lights are
4
all working properly.
5
6
5.1.6. Oil recycle tube cannot layout
7
horizontal more than 30cm. Oil recycle tube
8
should be arranged vertical to oil pail, this
9
oil recycle tube must turn a circle and fill
10
oil in this circle.
11
The end of oil recycle tube need higher than
12
oil level in pail. The purpose of this
13
arrangement is to prevent CE series
14
collectors have air flow leaking and recycle
15
oil back to CE series collectors.
16
17
5.2 Operation instructions
18
5.2.1 Interface
19
Turn on the braker (1) inside the control box. Please
20
close the door. Hook the door buckle (2) to ensure the
21
safety switch (3) is attached properly. After the outer
22
door is closed, use a #4 Allen wrench to lock door
23
buckle .And turn on the main power switch (5) to start
24
the machine.。
25
。
26
27
28
29
30
31
32
1
2
3
4
5

Electrostatic Oil Mist Collector CE Series
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5.2.2 Before starting up
1
5.2.2.1 Please double check the power distributions are
2
tightened well.
3
5.2.2.2 Motor rotation direction:
4
The direction of rotation of the motor must be
5
checked as follows: - Use the hand switch to turn on
6
the machine. - The motor must rotate
7
counterclockwise. - If the direction of rotation is incorrect,
8
have the poles of the mains cable reversed by an electrician.
9
- Furthermore, the safety checks that are specified for each
10
workday must be executed.
11
。
12
5.2.2.3 Operating/Error light:
13
After confirming the rotation of the motor, turn on
14
the main power switch. At this time, the
15
operating/error light may flash. Please confirm
16
whether it is still flashing after 5 minutes. If
17
still flashing, turn off main power switch and take
18
out the Electrode Plate. Clean Electrode Plate by
19
pressurized air. According to the pressurized air
20
use rules in the cleaning chapter 6.3.1, clean up
21
the large pieces of residual material. After clean
22
up, put it back in the machine, and turn it on
23
again. If there is no flashing, the machine is work
24
properly. If light still flashing, please repeat the
25
cleaning process once again.
26
5.2.3 Starting up
27
After testing start up, machine is ready to run.
28
If there is any situation that cannot be solved, please
29
contact supplier for more assistance.
30
31

Electrostatic Oil Mist Collector CE Series
16
(Before maintenance, the main power
supply should be powered off and a
padlock should be added. After
power off, please wait 10 minutes
before performing maintenance.)
6.1 Inspection and maintenance plan:(Please
1
inspect each month)In order to ensure the user
2
safety and machine efficiency, the periodic
3
maintenance must be followed. The following
4
table shows the monthly maintenance schedule.
5
For cleaning method, please refer to 6.3.1 Manual cleaning
6
CE series Oil Mist Collector- monthly maintenance schedule M Y
Item
Check Parts
Situation
Maintenance
Checked
1
Front filter
If filter can’t clean up by
pressurized air
Wash filter with
detergent
2
Electrode Spring
Broke or dirty
Cleaning or
exchange new one
3
Electrode Plate
Dirty which cannot clean up
easily
Wash plate with
detergent
4
Ceramic block
Dirty which cannot clean up
easily by mopping
Wash plate with
detergent
5
Ceramic block
on second cover
Dirty which cannot clean up
easily by mopping
Wash plate with
detergent
7
8
9
10
11
12
13
14
15
16
6.2 Troubleshooting
17
6. Maintenance and inspection
1
2
3
4
5

Electrostatic Oil Mist Collector CE Series
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6.2 Troubleshooting
1
Before maintenance, the main power supply should be
2
powered off and a padlock should be added. After power off,
3
please wait 10 minutes before performing maintenance.
4
Disturbance
Indicator
Possible causes
Way to resolve the problem
6.2.1Motor and
Electric field filter
are not activated
after turning on
main switch.
1. Power not connected
or phase loss
2.Circirt braker is
triggered
1. Please double check all switches are opened.
2. Check braker. If braker still trigger after reset
(Figure 2), please contact supplier.
6.2.2Motor does
not
work.(Collector
which use
inverter )
1.Inverter alarm
2. Inverter broke
1. Please check inverterpane. If no error code
display,check power supply situation. If pane
display error code,plese turn off Collector and turn
on again
2. If error code can not solve,plaese check Shihlin
SE3/SC3 inverter user manual,follow
invertermanual instruction or contect supplier.
6.2.3
Operating/Error
light flashing
1. Electrode Plate dirty.
2. Electrode Plate
broke
1. Please confirm whether it is still flashing after turn
on main switch again. If still flashing, turn off
main power switch and take out the Electrode
Plate. If electrode plate is dirty or short with metal
filings. Clean Electrode Plate by pressurized air.
According to the pressurized air use rules in the
cleaning chapter 6.3.1, clean up the large pieces of
residual material.
2. Please check electrode plate, if electrode plate
broke or short, please contact supplier.
6.2.4 CE series oil
mist collector is
inefficient.
1. Electrode occasional
error.
2. Related electronic
parts failure
1. Follow troubleshooting 6.2.3instruction to solve
electrode error.
2. Please check operating light. If it isn’t work,
please check fuse and change open one. In case
Collector is still inefficient, please contact to
supplier.
Figure 2
5
6
7
8
9
10

Electrostatic Oil Mist Collector CE Series
18
6.3 Electrode plate cleaning
1
6.3.1 Manual cleaning
2
Item
Icon
Instruction
1
Please choose a neutral
detergent with good
degreasing performance and
follow the formula of the
lotion. If you use (strongly
acidic) aluminum lotion,
please pay attention to the
use of aluminum lotion, and
you need to wear protective
equipment before cleaning)
2
Spray the entire
electrostatic plate,
including each plate, with
the detergent. And use a
brush to remove stains, then
rinse repeatedly with
detergent. After cleaning,
spray the detergent full and
let it stand for 10 minutes
until the detergent
dissolves and softens the
dirt.
3
Use 4-5bar high-pressure
water to clean up plate in
parallel way. Avoid hurting
the plates and wash it until
the oil stains are cleaned.
If there is no high-pressure
water, please use a brush in
the previous step to remove
the oil stains on the plate
Dirt
Neutral
Detergen
t
Water
Detergent
Detergent
Electrode
plate
Stand
still
High pressure water cleaning

Electrostatic Oil Mist Collector CE Series
19
4
Use the pressurized air to
remove the water in parallel
direction. If user cannot
confirm whether water has
been totally removed, please
let Electrode plate sit for
a period of time to remove
remaining water.
5
After cleaning, check the
condition of each part
according to the monthly
maintenance plan. If there
is no problem, check plan
out, and put the plate
back into Collector.
6.3.2 Ultrasonic cleaning
1
Item
Icon
Instruction
1
Please choose a neutral
detergent with good
degreasing performance
and follow the formula
of the lotion. If you
use (strongly acidic)
aluminum lotion, please
pay attention to the
use of aluminum lotion,
and you need to wear
protective equipment
before cleaning)
Neutral
Detergen
t
Water
Blow water away by pressurized air
Check