TDK-Lambda Genesys GEN8-300 User manual
Programmable DC Power Supplies
2.4kW in 1U
Built in RS-232 & RS-485 Interface
Advanced Parallel Operation
Optional Interface:
Compliant LAN
IEEE488.2 SCPI (GPIB) Multi-Drop
Isolated Analog Programming
User Manual
GENESYSTM
GEN 2.4kW SERIES POWER
SUPPLIES
USER MANUAL
This Manual Covers Models:
GEN8-300
GEN10-240
GEN16-150
GEN20-120
GEN30-80
GEN40-60
GEN60-40
GEN80-30
GEN100-24
GEN150-16
GEN300-8
GEN600-4
IA669-04-01 Rev.D
GENESYSTM
GEN 2.4kW SERIES POWER
SUPPLIES
USER MANUAL
This Manual Covers Models:
GEN8-300
GEN10-240
GEN16-150
GEN20-120
GEN30-80
GEN40-60
GEN60-40
GEN80-30
GEN100-24
GEN150-16
GEN300-8
GEN600-4
IA669-04-01 Rev.D
IA669-04-01-Rev. O
Manual Supplement
For units equipped with IEEE488.2 (GPIB) Interface option,
refer to Manual IA586-04-01_.
For units equipped with LAN Interface option,
refer to Manual IA672-04-01_.
This information sheet was prepared based on People's Republic of China "Management Methods for Controlling Pollution Caused by
Electronic Information Products Regulation"and
"SJ/T 11364—2006 Marking for Control of Pollution Caused by Electronic Information Products
".
As People's Republic of China "Management Methods for Controlling Pollution Caused by Electronic Information Products Regulatio
n"is a different legislation from EU RoHS Directive
（
2002/95/EC
）
, inquiries concerning EU RoHS Directive
（2002/95/EC）information should be done separately.
The date of manufacture
Part Name GENESYS, GEN2.4KW POWER SUPPLY SERIES Product Weight 10Kg
Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent
Chromium(Cr6+)
Polybrominated
Biphenyls（PBB）
Polybrominated Diphenyl
Ethers（PBDE）
0.1wt% 0.1wt% 0.01wt% 0.1wt% 0.1wt% 0.1wt%
Case OOOO O O
Plastic panel OOOO O O
PCB's assembly XOOO O O
Inner metal parts OOOO O O
Inner cables OOOO O O
Accessories OOOO O OProvided in the package
○: Indicates that the concentration values of toxic and hazardous substances in all "homogeneous materials" of respective parts and materials does not exceed the concentration limits
regulated by "SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products".
×: Indicates that the concentration value of a toxic or hazardous substance included in a "homogeneous part" of a respective part ot material exceeds the concentration limit regulated by
"SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products".
Information Concerning Inclusion of Toxic and Hazardous Substances
NotesConcentration Values of Toxic and Hazardous Substances/Elements (wt%)
Subpart Name
This information sheet was prepared based on People's Republic of China "Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation"and
"SJ/T 11364—2006 Marking for Control of Pollution Caused by Electronic Information Products".
As People's Republic of China "Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation"is a different legislation from EU RoHS Directive
（2002/95/EC）, inquiries concerning EU RoHS Directive（2002/95/EC）information should be done separately.
The date of manufacture
Part Name
GENESYS, GEN2.4KW POWER SUPPLY SERIES Product Weight
10Kg
Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent
Chromium(Cr6+)
Polybrominated
Biphenyls（PBB）
Polybrominated Diphenyl
Ethers（PBDE）
0.1wt% 0.1wt% 0.01wt% 0.1wt% 0.1wt% 0.1wt%
Case
OOOO O O
Plastic panel OOOO O O
PCB's assembly XOOO O O
Inner metal parts OOOO O O
Inner cables OOOO O O
Accessories OOOO O O
Provided in the package
○
: Indicates that the concentration values of toxic and hazardous substances in all "homogeneous materials" of respective parts
and materials does not exceed the concentration limits
regulated by "SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Infor
mation Products".
×
: Indicates that the concentration value of a toxic or hazardous substance included in a "homogeneous part" of a respective p
art ot material exceeds the concentration limit regulated by
"SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Product
s".
Information Concerning Inclusion of Toxic and Hazardous Substances
NotesConcentration Values of Toxic and Hazardous Substances/Elements (wt%)
Subpart Name
TDK-Lambda Ltd., Industrial Zone P.O.B 500 Karmiel, Israel
DECLARATION OF CONFORMITY
GEN2400W series
We, TDK-Lambda Ltd., located at Haharoshet St. 56 Industrial Zone P.O.B. 500 Karmiel, Israel declare under our sole
responsibility that the GEN2400W series as detailed on the products covered sheet comply with the provisions of
the following European Directive and are eligible to bear the CE mark:
Restriction Of the use of certain Hazardous Substances Directive 2011/65/EU (RoHS2)
Low Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
Assurance of conformance of the described product with the provisions of the stated EC Directive is given
through compliance to the following standard:
Electrical Safety EN 60950-1:2006+A11+A1+A12
Electromagnetic Compatibility (EMC): EN 55022:2010
EN 55024:2010
EN 61000-3-3:2008
which cover testing to the following standards:
EN 55022:2010 Conducted Emissions Class A
Radiated Emissions Class A
EN 61000-4-2: 2009 ESD AD: 8KV, CD:4KV
EN 61000-4-3: 2006+A1:2008+A2:2010 Radiated Immunity 3V/m
EN 61000-4-4: 2004+A1:2010 EFT/B Power leads: 2KV
Signal leads: 0.5KV
EN 61000-4-5 :2006 Conductive Surges Common mode: 2KV
Dierential mode: 1KV
EN 61000-4-6 :2007 Conducted Disturbances 3Vrms
EN 61000-4-8 :2010 Immunity to Mag. Field 1A/m
EN 61000-4-11:2004 Voltage Dips
Our European Representative in the EU is TDK-Lambda UK Limited, located at Kingsley Avenue,
llfracombe, Devon, EX34 8ES UK. Further, all products covered by this declaration are manufactured in
accordance with ISO9000:2008 which ensure continued compliance of the products with the requirements
of the Low Voltage Directive.
Name of Authorized Signatory Martin Soulham
Signature of Authorized Signatory
Position of Authorized Signatory European Marketing Director
Date 20th March 2012
Date Series rst CE marked 15 May 2008
Place where signed Ilfracombe, Devon, England
GEN2400W series
1. GEN2400W with one phase input 190-240VAC
2. GEN2400W with three phase input 190-240VAC
with rated output 0-8VDC/0-300A up to
0-600VDC/0-4A and total output power equial or less 2400W
3. GEN20-120/R: with reverce air flow, input one phase 190-240VAC, output 0-20VDC, 0-96A
Optional modules:
1. IEEE (GPIB) module
2. Isolated analog (V/I) module
3. LAN module
4. USB module
WARRANTY ..........................................................................................................................................
REGULATORY NOTICES ....................................................................................................................
SAFETY INSTRUCTIONS.....................................................................................................................
GERMAN SAFETY INSTRUCTIONS ...................................................................................................
....................................................................................
1.1 OPERATION MANUAL CONTENT .................................................................................................
1.2INTRODUCTION .............................................................................................................................
1.2.1 General description ................................................................................................................
1.2.2 Models covered ......................................................................................................................
1.2.3 Features and options .............................................................................................................
1.2.4 Multiple output power system .................................................................................................
1.2.5 Controlvia the serial communication port ..............................................................................
1.2.6 Analog voltage programming and monitoring .................................................................. ......
1.2.7 Parallel operation ...................................................................................................................
1.2.8 Output connections ................................................................................................................
1.2.9 Cooling and mechanical construction ....................................................................................
1.3 ACCESSORIES ...............................................................................................................................
1.3.1 General ..................................................................................................................................
1.3.2 Serial link cable ......................................................................................................................
1.3.3Misc. hardware .......................................................................................................................
1.3.4AC cables ...............................................................................................................................
...................................................................................................
2.1 OUTPUT RATING ...........................................................................................................................
2.2 AUXILIARY OUTPUTS....................................................................................................................
2.3INPUT CHARACTERISTICS ..........................................................................................................
2.4 CONSTANT VOLTAGE MODE .......................................................................................................
2.5 CONSTANT CURRENT MODE ......................................................................................................
2.6 ANALOG PROGRAMMING AND MONITORING ............................................................................
2.6.1 PROGRAMMING AND READBACK .......................................................................................
2.7 PROTECTIVE FUNCTIONS ...........................................................................................................
2.8 FRONT PANEL ................................................................................................................................
2.9 ENVIRONMENTAL CONDITIONS ..................................................................................................
2.10 MECHANICAL ..............................................................................................................................
2.11 SAFETY/EMC ...............................................................................................................................
2.12 SUPPLEMENTAL CHARACTERISTICS .......................................................................................
2.13 OUTLINE DRAWINGS ..................................................................................................................
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.......................................................................................................
3.1 GENERAL .......................................................................................................................................
3.2 PREPARATION FOR USE ..............................................................................................................
3.3INITIAL INSPECTION .....................................................................................................................
3.4 RACK MOUNTING ..........................................................................................................................
3.4.1Toinstallthe power supplyinarack .......................................................................................
3.4.2 Rack mount slides ..................................................................................................................
3.5 LOCATION MOUNTING AND COOLING .......................................................................................
3.6AC SOURCE REQUIREMENTS .....................................................................................................
3.7ACINPUT POWER CONNECTION ................................................................................................
3.7.1ACinput connector..................................................................................................................
3.7.2ACinput cord ..........................................................................................................................
3.7.3ACinput wire connection.........................................................................................................
3.8 TURN-ON CHECKOUT PROCEDURE ...........................................................................................
3.8.1 General ...................................................................................................................................
3.8.2Priorto operation ...................................................................................................................
3.8.3 Constant voltage check ..........................................................................................................
3.8.4 Constant current check ..........................................................................................................
3.8.5 OVP check .............................................................................................................................
3.8.6 UVL check ..............................................................................................................................
3.8.7 Foldback check ......................................................................................................................
3.8.8 Address setting ......................................................................................................................
3.8.9 Baud rate setting ....................................................................................................................
CHAPTER 1 GENERAL INFORMATION
CHAPTER 2 SPECIFICATIONS
CHAPTER 3 INSTALLATION
TABLE OF CONTENTS
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WARRANTY ..........................................................................................................................................
REGULATORY NOTICES ....................................................................................................................
SAFETY INSTRUCTIONS.....................................................................................................................
GERMAN SAFETY INSTRUCTIONS ...................................................................................................
....................................................................................
1.1 OPERATION MANUAL CONTENT .................................................................................................
1.2INTRODUCTION .............................................................................................................................
1.2.1 General description ................................................................................................................
1.2.2 Models covered ......................................................................................................................
1.2.3 Features and options .............................................................................................................
1.2.4 Multiple output power system .................................................................................................
1.2.5 Controlvia the serial communication port ..............................................................................
1.2.6 Analog voltage programming and monitoring .................................................................. ......
1.2.7 Parallel operation ...................................................................................................................
1.2.8 Output connections ................................................................................................................
1.2.9 Cooling and mechanical construction ....................................................................................
1.3 ACCESSORIES ...............................................................................................................................
1.3.1 General ..................................................................................................................................
1.3.2 Serial link cable ......................................................................................................................
1.3.3Misc. hardware .......................................................................................................................
1.3.4AC cables ...............................................................................................................................
...................................................................................................
2.1 OUTPUT RATING ...........................................................................................................................
2.2 AUXILIARY OUTPUTS....................................................................................................................
2.3INPUT CHARACTERISTICS ..........................................................................................................
2.4 CONSTANT VOLTAGE MODE .......................................................................................................
2.5 CONSTANT CURRENT MODE ......................................................................................................
2.6 ANALOG PROGRAMMING AND MONITORING ............................................................................
2.6.1 PROGRAMMING AND READBACK .......................................................................................
2.7 PROTECTIVE FUNCTIONS ...........................................................................................................
2.8 FRONT PANEL ................................................................................................................................
2.9 ENVIRONMENTAL CONDITIONS ..................................................................................................
2.10 MECHANICAL ..............................................................................................................................
2.11 SAFETY/EMC ...............................................................................................................................
2.12 SUPPLEMENTAL CHARACTERISTICS .......................................................................................
2.13 OUTLINE DRAWINGS ..................................................................................................................
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.......................................................................................................
3.1 GENERAL .......................................................................................................................................
3.2 PREPARATION FOR USE ..............................................................................................................
3.3INITIAL INSPECTION .....................................................................................................................
3.4 RACK MOUNTING ..........................................................................................................................
3.4.1Toinstallthe power supplyinarack .......................................................................................
3.4.2 Rack mount slides ..................................................................................................................
3.5 LOCATION MOUNTING AND COOLING .......................................................................................
3.6AC SOURCE REQUIREMENTS .....................................................................................................
3.7ACINPUT POWER CONNECTION ................................................................................................
3.7.1ACinput connector..................................................................................................................
3.7.2ACinput cord ..........................................................................................................................
3.7.3ACinput wire connection.........................................................................................................
3.8 TURN-ON CHECKOUT PROCEDURE ...........................................................................................
3.8.1 General ...................................................................................................................................
3.8.2Priorto operation ...................................................................................................................
3.8.3 Constant voltage check ..........................................................................................................
3.8.4 Constant current check ..........................................................................................................
3.8.5 OVP check .............................................................................................................................
3.8.6 UVL check ..............................................................................................................................
3.8.7 Foldback check ......................................................................................................................
3.8.8 Address setting ......................................................................................................................
3.8.9 Baud rate setting ....................................................................................................................
CHAPTER 1 GENERAL INFORMATION
CHAPTER 2 SPECIFICATIONS
CHAPTER 3 INSTALLATION
TABLE OF CONTENTS
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3.9 CONNECTING THE LOAD ..........................................................................................................
3.9.1 Load Wiring ..........................................................................................................................
3.9.2 Current Carrying Capacity ...................................................................................................
3.9.3Wire termination .................................................................................................................
3.9.4 Noise and Impedance Effects ..............................................................................................
3.9.5Inductiveloads .....................................................................................................................
3.9.6 Making theload connections ................................................................................................
3.9.7 Connectingsingleloads, local sensing (default) ..................................................................
3.9.8 Connectingsingleloads, remote sensing ............................................................................
3.9.9 Connecting multiple loads, radial distribution method ..........................................................
3.9.10 Multiple loads connectionwith distributionterminals .........................................................
3.9.11 Grounding outputs .............................................................................................................
3.10 LOCAL AND REMOTE SENSING .............................................................................................
3.10.1 Sensing wiring ...................................................................................................................
3.10.2 Local sensing .....................................................................................................................
3.10.3 Remote sensing .................................................................................................................
3.10.4J2 sense connector technical information ..........................................................................
3.11 REPACKAGING FOR SHIPMENT .............................................................................................
...............
4.1INTRODUCTION ..........................................................................................................................
4.2 FRONT PANEL CONTROLS AND INDICATORS ........................................................................
4.3 REAR PANEL ...............................................................................................................................
4.3.1 Auxiliary Power Supply..........................................................................................................
4.4 REAR PANEL SW1 SETUP SWITCH .........................................................................................
4.4.1 SW1 positions functions ......................................................................................................
4.4.2 Resettingthe switch .............................................................................................................
4.5 REAR PANEL J1 PROGRAMMING AND MONITORING CONNECTOR ....................................
4.5.1 Making J1 connections ........................................................................................................
.............................................................................................
5.1INTRODUCTION ..........................................................................................................................
5.2STANDARD OPERATION ............................................................................................................
5.2.1 Constant Voltage Mode .......................................................................................................
5.2.2 Constant Current Operation .................................................................................................
5.2.3 Automatic Crossover ............................................................................................................
5.3 OVER VOLTAGE PROTECTION (OVP) ......................................................................................
5.3.1 Settingthe OVP level ..........................................................................................................
5.3.2 Activated OVP protectionindications ...................................................................................
5.3.3 Resettingthe OVP circuit .....................................................................................................
5.4 UNDER VOLTAGE LIMIT(UVL) ..................................................................................................
5.4.1 Settingthe UVL level ...........................................................................................................
5.5 FOLDBACK PROTECTION ..........................................................................................................
5.5.1 Settingthe Foldback protection ...........................................................................................
5.5.2. Resetting activated Foldback protection ............................................................................
5.6 OUTPUT ON/OFF CONTROL ......................................................................................................
5.7 OUTPUT SHUT-OFF (SO) CONTROL VIA REAR PANEL J1 CONNECTOR ..............................
5.8 ENABLE/DISABLE CONTROL VIAREAR PANEL J1 CONNECTOR ..........................................
5.9 CV/CC SIGNAL .............................................................................................................................
5.10 PS_OK SIGNAL ..........................................................................................................................
5.11 SAFE START AND AUTO-RESTART MODES ............................................................................
5.11.1 Automatic start mode .........................................................................................................
5.11.2 Safestart mode ..................................................................................................................
5.12 OVER TEMPERATURE PROTECTION (OTP) ..........................................................................
5.13 LAST SETTING MEMORY .........................................................................................................
5.14 SERIES OPERATION .................................................................................................................
5.14.1 Series connectionfor increased output voltage .................................................................
5.14.2 Series connectionfor positive and negative output voltage ...............................................
5.15 PARALLEL OPERATION ............................................................................................................
5.16 DAISY-CHAIN CONNECTION ....................................................................................................
5.17 FRONT PANEL LOCKING ..........................................................................................................
CHAPTER 4FRONT AND REAR PANEL CONTROLS AND CONNECTORS
CHAPTER 5LOCAL OPERATION
TABLE OF CONTENTS
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CHAPTER
6 REMOTE ANALOG PROGRAMMING
CHAPTE
R7RS232 & RS485 REMOTE CONTROL
CHAPTE
R8ISOLATED ANALOG PROGRAMMING OPTION
CHAPTER
9 MAINTENANCE
.................................................................
6.
1INTRODUCTION ...........................................................................................................................
6.2
LOCAL/REMOTE ANALOG CONTROLL.......................................................................................
6.3
LOCAL/REMOTE ANALOG INDICATION......................................................................................
6.4
REMOTE VOLTAGE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMIT .............
6.5
RESISTIVE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMIT ...........................
6.6
REMOTE MONITORING OF OUTPUT VOLTAGE AND CURRENT .............................................
...............................................................
7.
1INTRODUCTION ...........................................................................................................................
7.2
CONFIGURATION .........................................................................................................................
7.2.1 Default setting .......................................................................................................................
7.2.2 Address setting .....................................................................................................................
7.2.3 RS232 or RS485 selection ...................................................................................................
7.2.4 Baud rate setting ...................................................................................................................
7.2.5 Settingthe unitinto Remoteor Local mode ..........................................................................
7.2.6 RS232/458 portat Local mode .............................................................................................
7.2.7Front panel in Remote mode ................................................................................................
7.3
REAR PANEL RS232/485 CONNECTOR ......................................................................................
7.4
CONNECTING POWER SUPPLIES TO RS232 OR RS485 BUS .................................................
7.4.1Single power supply ..............................................................................................................
7.4.2 Multi power supplies connectionto RS232 or RS485 bus ....................................................
7.5
COMMUNICATION INTERFACE PROTOCOL ..............................................................................
7.5.1 Dataformat ...........................................................................................................................
7.5.2 Addressing ............................................................................................................................
7.5.3 End of message ....................................................................................................................
7.5.4 Command repeat .................................................................................................................
7.5.5 Checksum .............................................................................................................................
7.5.6 Acknowledge .........................................................................................................................
7.5.7Error message ......................................................................................................................
7.5.8 Backspace ............................................................................................................................
7.6
ERROR MESSAGES .....................................................................................................................
7.7
COMMAND SET DESCRIPTION ..................................................................................................
7.7.1 General guides .....................................................................................................................
7.7.2 Command set categories ......................................................................................................
7.7.3Initialization control commands .............................................................................................
7.7.4ID control commands ............................................................................................................
7.7.5 Output control commands .....................................................................................................
7.7.6Global output commands.......................................................................................................
7.7.7Status control commands .....................................................................................................
7.
8STATUS, ERROR AND SRQ REGISTERS ...................................................................................
7.8.1 General .................................................................................................................................
7.8.2 Conditional registers .............................................................................................................
7.8.3 Service Request: Enabled and Event Registers ...................................................................
7.9
SERIAL COMMUNICATION TEST SET-UP ..................................................................................
..............................................
8.
1INTRODUCTION ...........................................................................................................................
8.2
SPECIFICATIONS .........................................................................................................................
8.2.10-5V/0-10V option .................................................................................................................
8.2.24-20mA option .......................................................................................................................
8.
3ISOLATED PROGRAMMING&MONITORING CONNECTOR ....................................................
8.4
SETUP AND OPERATING INSTRUCTIONS .................................................................................
8.4.1 Settingupthe power supplyfor 0-5/0-10V Isolated Programming and Monitoring ...............
8.4.2 Settingupthe power supplyfor 4-20mA Isolated Programming and Monitoring ..................
......................................................................................................
9.
1INTRODUCTION ...........................................................................................................................
9.2
UNITS UNDER WARRANTY .........................................................................................................
9.3
PERIODIC MAINTENANCE ..........................................................................................................
9.4
ADJUSTMENT AND CALIBRATION .............................................................................................
9.
5PARTS REPLACEMENT AND REPAIRS .......................................................................................
9.6
TROUBLESHOOTING ...................................................................................................................
9.7
FUSE RATING ...............................................................................................................................
CHAPTER9GERMAN TRANSLATION.........................................................................................
USER
MANUAL INDEX .......................................................................................................................
TABLE OF CONTENTS
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8.5
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PARALLEL OPERATION WITH ISOLATED ANALOG OPTION...............................................................
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WARRANTY
This TDK-Lambda Ltd. product is warranted against defects in materials and workmanship for a period of
ve years from date of shipment. During the warranty period, TDK-Lambda Ltd. will, at it's option, either
repair or replace products which prove to be defective.
LIMITATION OF WARRANTY
The warranty shall not apply to defects resulting from improper or inadequate usage or maintenance
by the buyer, buyer supplied products or interfacing. The warranty shall not apply to defects resulting
from unauthorized modications or from operation exceeding the environmental specications of the
product or if the QA seal has been removed or altered by anyone other than TDK-Lambda Ltd. authorized
personnel. TDK-Lambda Ltd. does not warrant the buyers circuitry or malfunctions of TDK-Lambda
Ltd. products resulting from the buyer's circuitry. Furthermore, TDK-Lambda Ltd. does not warrant any
damage occurring as a result ofthe buyer's circuitry or the buyer's - supplied products. No other warranty
is expressed or implied.
WARRANTY SERVICE
This product must be returned to an authorized TDK-Lambda Ltd. service facility for repairs or other
warranty service. For products returned to TDK-Lambda Ltd. for warranty service, the buyer shall prepay
shipping charges to TDK-Lambda Ltd. and TDK-Lambda Ltd. shall pay the shipping charges to return the
product to the buyer. Refer to section 3.11 for repackaging for shipment.
DISCLAIMER
The information contained in this document is subject to change without notice. TDK-Lambda Ltd. shall not
be liable for errors contained in this document or for incidental or consequential damages in connection
with the furnishing, performance or use of this material. No part of this document may be photocopied,
reproduced or translated into another language without the prior written consent of TDK-Lambda Ltd..
TRADEMARK INFORMATION
Genesys™ power supply is a trademark of TDK-Lambda Ltd. & TDK- Lambda Americas Inc.
Microsoft™ and Windows™ are trademarks of Microsoft Corporation.
1
REGULATORY NOTICES
2
FCC Notice
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
CE Notice (European Union)
Marking by the CE Symbol indicates compliance to the EMC Directive and the Low Voltage
Directive of the European Union. Such marking is indicative that the Genesys series GEN2400W
meets the following technical standards:
EN 55022:2010 Information technology equipment - Radio disturbance characteristics -
Limits and methods of measurement.
EN 55024:2010 Information thecnology equipment - Immunity characteristics - Limits and
methods of measurement.
EN 60950-1:2006+A11:2009 + A1:2010 + A12:2011 Information technology equipment -
Safety - Part 1: General requirements.
A “Declaration of Conformity” in accordance with the preceding directives and standards has been
made and is on file at our EU representative TDK-Lambda Limited, located at Kingsley Avenue,
Ilfracombe, Devon EX34 8ES, UK.
TM
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
WARNING: Modifications not expressly approved by the party responsible for compliance could
void the user’s authority to operate the equipment under FCC Rules.
WARNING: This is a Class A product. On a domestic environment this product may cause radio
interference in which case user may be required to take adequate measures.
SAFETY APPROVALS:
UL 60950-1 Second Edition, UL Listed, C-UL for Canada, IEC 60950-1 Second Edition, CE
marking, when applied to the GEN2400W product, indicates compliance with the Low Voltage
Directive 2006/95/EC in that it complies with EN 60950-1 Second Edition.
2
SAFETY INSTRUCTIONS
CAUTION
INSTALLATION CATEGORY
GROUNDING
FUSES
INPUT RATINGS
LIVE CIRCUITS
PARTS SUBSTITUTIONS & MODIFICATIONS
The following safety precaution mustbe observed duringall phases of operation,service andrepair
of this equipment.Failure to comply with the safety precautions or warningsin this document
violatessafetystandards of design, manufacture and intended useof this equipment and may
impair the built-in protections within.
TDK-Lambda Ltd.
TDK-Lambda Ltd.
shall not be liablefor user’s failure to complywith these requirements.
The Genesys power supplyserieshas been evaluated to INSTALLATION CATEGORY II.
Installationcategory(over voltage category) II: locallevel,appliances, portable equipment etc.. With
smaller transient over voltage than Installation Category(over voltagecategory) III.
ThisproductisaSafetyClass 1instrument. To minimize shock hazard, the instrumentchassis must
be connectedtoanelectricalground. The instrument mustbe connectedto the AC power supply
mains through athree conductorpower cablefor SinglePhase modelsand throughafour conductor
power cablefor Three Phase modelswith theground wire firmly connectedtoanelectricalground
(safety ground) at the power outlet.
For instruments designed to be hard-wired to the supply mains,the protective earth terminal must
be connectedtothe safety electricalground before anotherconnectionis made. Any interruptionof
theprotective ground conductor, or disconnectionofthe protective earth terminal will cause a
potentialshock hazardthat might causepersonal injury.
Thereisapotentialshock hazardatthe RS232/485 and the IEEE ports when using power supplies
with ratedorcombinedvoltage greater than 400V and the Positive Output of the Power Supplyis
grounded. Do Not connect the Positive Output to ground when usingthe RS232/485orIEEE.
Fuses mustbechanged by authorized service personnelonly. For continued
protection against risk of fire,replace onlywith thesame type and ratingoffuse. Refer to
maintenanceinstructions in chapter 9for fusesrating.
The Genesys power supply units havefuses in allsupplyconductots.To prevent potential risk of
hazard duringservicing, the unitshallbefully disconnected from thesupply.
Do not useACsupply which exceeds the input voltage and frequency rating of this instrument. The
input voltage and frequencyratingofthe Genesys power supply series is:190-240V~, 50/60Hz for
Three Phase 200V models and 380-415V~, 50/60Hz forThree Phase 400V models. For safety
reasons,the mains supplyvoltage fluctuations should not exceed +/-10% of nominal voltage.
Operating personnel must not removethe instrument cover.Nointernal adjustment or component
replacement is allowed by
non-TDK-Lambda Ltd.
qualified personnel. Never replace component
sw
ith
power cableconnected.Toavoid injuries, alwaysdisconnect power, discharge circuitsand remove
external voltage source beforetouching components.
Partssubstitutions and modifications areallowed by authorized
service personnel
only. For repairs or modifications,the instrument mustbereturned to
service facility.
TM
TM
TM
WARNING
OUTPUT TERMINAL GROUNDING
CAUTION MULTI POLE FUSING
3
TDK-Lambda Ltd.
TDK-Lambda Ltd.
TDK-Lambda Ltd.
3
SAFETY INSTRUCTIONS.
ENVIRONMENTAL CONDITIONS
The Genesys power supply series safety approval applies to the following operating conditions:
*Indoor use *Ambient temperature: 0Cto 50 C
*Maximum relative humidity: 90% (no condensation) *Altitude: up to 3000m
*Pollution degree 2
TM
oo
4
!
Instruction manual symbol. The
instrument will be marked with this
symbol when it is necessary for the
user to refertothe instruction
manual.
CAUTIONRisk of Electrical Shock.
Indicates hazardous voltage.
Indicates ground terminal.
Protective Ground Conductor Terminal
Off (Supply)
On (Supply)
Direct Current (DC)
Alternative Current (AC)
Three-PhaseAlternating Current
Standby (Supply)
The WARNING sign denotes a hazard.An attention toaprocedure is called.
Not following procedure correctly could result in personal injury.
AWARNING sign should not be skipped and all indicated conditions must be
fully understood and met.
The CAUTION sign denotes a hazard. An attention toaprocedure is called. Not
following procedure correctly could result in damage to the equipment. Do not proceed
beyond aCAUTION sign until all indicated conditions are fully understood and met.
Do not use this product in environmentswith strong Electromagnetic field, corrosive
gas and conductive materials.
WARNING
CAUTION
CAUTION
3~
---
~
4
5
6
CHAPTER 1 GENERAL INFORMATION
1.1 USER MANUAL CONTENT
1.2 INTRODUCTION
This user’s manual contains the operating instructions, installation instructions and specifications of
the Genesys 2400W power supply series. The instructions refer to the standard power supplies,
including the built-in RS232/485 serial communication. For information related to operation with the
optional LAN/IEEE programming, refer to User Manual for Power Supply LAN/IEEE Programming
Interface.
Genesys power supplies are wide output range, high performance switching power supplies. The
Genesys series is power factor corrected and operates from worldwide AC voltage range. Output
voltage and current are continuously displayed and LED indicators show the complete operating
status of the power supply. The Front panel controls allow the user to set the output parameters, the
protection levels (Over-Voltage protection, Under-Voltage limit and Foldback) and preview the
settings. The rear panel includes the necessary connectors to control and monitor the power supply
operation by remote analog signals or by the built-in serial communication (RS232/485). LAN/IEEE
programming and Isolated-Analog programming/monitoring are optional.
Models with rated output from 0-8VDC/0-300A to 0-600VDC/0-4A.
Constant Voltage /Constant Current with automatic crossover.
* Active Power Factor correction.
* Single Phase or Three Phase options.
*Embedded Microprocessor Controller.
* Built in RS232/485 Interface.
*Voltage&Current high resolution adjustment by digital encoders.
*High accuracy programming/readback-16 bit.
* Software Calibration (no internal trimmers / potentiometers).
* Last Setting Memory.
* Independent Remote ON/OFF (opto-isolated) and Remote Enable/Disable.
TM
TM
TM
1.2.1 General description
1.2.2 Models covered by this manual
1.2.3 Features and options
*
7
7
* Parallel operation (Master/Slave) with Active current sharing.
* Remote sensing to compensate for voltage drop of power leads.
* Cooling fan speed control for low noise and extended fan life.
* Zero stacking- no ventillation holes at the top and bottom surface of the power supply.
*Optional GPIB interface (SCPI compatible).
*Optional Isolated Analog programming/monitoring (0-5V or 0-10V, user selectable
and 4-20mA).
The Genesys power supplies series can be configured intoaprogrammable power
system of up to 31 units using the built-in RS232/RS485 communication port in the power
supply and the RS485 linking cable provided with each power supply.
InaGPIB system, each power supply can be controlled using the optional GPIB controller
(factory installed).
The following parameters can be programmed via the serial communication port:
1. Output voltage setting.
2. Output current setting.
3. Output voltage measurement.
4. Output on/off control.
5. Output current measurement.
6. Foldback protection setting.
7. Over-voltage protection setting and readback.
8. Under-Voltage limit setting and readback.
9. Power-supply start up mode (last setting or safe mode)
Analog inputs and outputs are provided at the rear panel for analog control of the power
supply. The output voltage and the current limit can be programmedby analog voltage or by
resistor, and can be monitored by analog voltage. The power supply output can be remotely
set to On or Off and analog signals monitor the proper operation of the power supply and the
mode of operation (CV/CC).
Genesys power supplies of the same output voltage and current rating can be paralleled in
master-slave configuration with automatic current sharing to increase power available.
Output connections are made to rear panel bus-bars for models up to 100V and toa4-
terminal wire clamp connector for models above 100V rated output voltage. Either the
positive or negative terminal maybe grounded or the output maybe floated. Models up to
60VDC Rated Output shall not float outputsmore than +/- 60VDC above/below chassis
ground. Models >60VDC Rated Output shall not float outputsmore than +/-600VDC
above/below chassis ground. Contact factory for assistance with higher float voltage
applications.
Local or remote sense maybe used. In remote sense, the voltage drop on the load wires
should be minimized. Refer to the specifications for the maximum voltage drop value.
* External Analog Programming and Monitoring standard (0-5V or 0-10V, user selectable).
1.2.4 Multiple output power system
1.2.5 Control via the serial communication port
1.2.6 Analog voltage programming and monitoring
1.2.7 Parallel operation
TM
TM
1.2.8 Output connections
8
8
* Parallel operation (Master/Slave) with Active current sharing.
* Remote sensing to compensate for voltage drop of power leads.
* Cooling fan speed control for low noise and extended fan life.
* Zero stacking- no ventillation holes at the top and bottom surface of the power supply.
*Optional GPIB interface (SCPI compatible).
*Optional Isolated Analog programming/monitoring (0-5V or 0-10V, user selectable
and 4-20mA).
The Genesys power supplies series can be configured intoaprogrammable power
system of up to 31 units using the built-in RS232/RS485 communication port in the power
supply and the RS485 linking cable provided with each power supply.
InaGPIB system, each power supply can be controlled using the optional GPIB controller
(factory installed).
The following parameters can be programmed via the serial communication port:
1. Output voltage setting.
2. Output current setting.
3. Output voltage measurement.
4. Output on/off control.
5. Output current measurement.
6. Foldback protection setting.
7. Over-voltage protection setting and readback.
8. Under-Voltage limit setting and readback.
9. Power-supply start up mode (last setting or safe mode)
Analog inputs and outputs are provided at the rear panel for analog control of the power
supply. The output voltage and the current limit can be programmedby analog voltage or by
resistor, and can be monitored by analog voltage. The power supply output can be remotely
set to On or Off and analog signals monitor the proper operation of the power supply and the
mode of operation (CV/CC).
Genesys power supplies of the same output voltage and current rating can be paralleled in
master-slave configuration with automatic current sharing to increase power available.
Output connections are made to rear panel bus-bars for models up to 100V and toa4-
terminal wire clamp connector for models above 100V rated output voltage. Either the
positive or negative terminal maybe grounded or the output maybe floated. Models up to
60VDC Rated Output shall not float outputsmore than +/- 60VDC above/below chassis
ground. Models >60VDC Rated Output shall not float outputsmore than +/-600VDC
above/below chassis ground. Contact factory for assistance with higher float voltage
applications.
Local or remote sense maybe used. In remote sense, the voltage drop on the load wires
should be minimized. Refer to the specifications for the maximum voltage drop value.
* External Analog Programming and Monitoring standard (0-5V or 0-10V, user selectable).
1.2.4 Multiple output power system
1.2.5 Control via the serial communication port
1.2.6 Analog voltage programming and monitoring
1.2.7 Parallel operation
TM
TM
1.2.8 Output connections
8
1.2.9 Cooling and mechanical construction
1.3.1 General
1.3.2 Serial link cable
1.3.4 AC cables
The Genesys series is cooled by internal fans. At the installation, care must be taken to
allow free air flow into the power supply via the front panel and out of the power supply via
the rear panel. The Genesys power supplies have a compact and lightweight package
which allows easy installation and space saving in the application equipment.
Accessories are delivered with the power supply or separately upon ordering. The list below
shows the possible accessories and ordering numbers.
S
TM
TM
1.3 ACCESSORIES
erial link cable, for linking power supplies by RS485 communication is provided with the
power supply.
Cable description: 0.5m length, shielded, RJ-45 type plugs, 8 contacts (P/N: GEN/RJ45).
* Output terminal shield
AC cables are not provided with the power supply.
Refer to Table1-1 for recommended AC input cables (customer supplied). Add a non-locking
plug approved by the national safety standards of the country of usage.
1.3.3 Misc. hardware
* Strain relief forAC cord
* DB25 plug kit (AMP, 749809-9)
* Connector plug kit, (Phoenix Contact, plug:IMC 1,5/7-ST-3,81, Header: IMC 1,5/7-G-3,81)
9
Observe all torque guidelines within this manual. Over torqueing may damage
unit or accessories. Such damage is not covered under manufacturers warranty.
CAUTION
Min 3x12AWG (2 wire plus safety ground),
stranded copper, 300V, 60 c minimum, rated for
25A. 3m max. length, outer diameter: 9~11mm.
O
Min 4x14AWG (3 wire plus safety ground),
stranded copper, 600V, 60 c minimum, rated for
15A. 3m max. length, outer diameter: 9~11mm.
O
190-240V~ , Single Phase
190-240V~ , Three Phase
AC Input Range AC Input Cable
Table 1-1: Recommended AC input cable
9
CHAPTER 2 SPECIFICATIONS
1.Vout voltage programming
2.Iout voltage programming (*13)
3.Vout resistor programming
4.Iout resistor programming (*13
5.On/off control
6.Output current monitor (*13)
7.Output voltage monitor
8.Power supply OK signal
9.Parallel operation
10.Series operation
11.CV/CC indicator
12.Enable/Disable
13.Local/Remote analog control
14.Local/Remote analog indicator
)
2.6 ANALOG PROGRAMMING AND MONITORING
---
---
---
---
---
---
---
---
---
---
---
---
---
---
0~100%, 0~5V or 0~10V, user selectable. Accuracy and linearity: +/-0.5% of rated Vout.
0~100%, 0~5V or 0~10V, user selectable. Accuracy and linearity: +/-1% of rated Iout.
0~100%, 0~5/10Kohm full scale, user selectable. Accuracy and linearity: +/-1% of rated Vout.
0~100%, 0~5/10Kohm full scale, user selectable. Accuracy and linearity: +/-1.5% of rated Iout.
By electrical Voltage: 0~0.6V/2~15V or dry contact, user selectable logic.
0~5V or 0~10V, user selectable. Accuracy: +/-1%.
0~5V or 0~10V, user selectable. Accuracy : +/-1%.
4~5V-OK, 0V-Fail. 500ohm series resistance.
Possible , up to 4 units in master/slave mode with two wires current balance connection.
Possible (with external diodes), up to 2 units. 600Vdc max.from chassis ground.
Open collector. CC mode: On, CV mode: Off. Maximum voltage : 30V, maximum sink current: 10mA
Dry contact. Open: Off, Short: On. Max. voltage at Enable/Disable in: 6V.
By electrical signal or Open/Short: 0~0.6V or short: Remote, 2~15V or open: Local.
Open collector. Local: Open, Remote: On. Maximum voltage: 30V, maximum sink current: 10mA.
2.1 OUTPUT RATING
1.Rated output voltage(1*)
2.Rated output current (*2)
3.Rated output power
V
A
W
MODEL GEN 8-300
8
300
2400
10-240
10
240
2400
16-150
16
150
2400
20-120
20
120
2400
30-80
30
80
2400
40-60
40
60
2400
60-40
60
40
2400
80-30
80
30
2400
100-24
100
24
2400
150-16
150
16
2400
300-8
300
8
2400
600-4
600
4
2400
10
V810 16 20 40
30 60 80 100 150 600
300
2.5 CONSTANT CURRENT MODE
1.Max. Line regulation (*6)
2.Max. Load regulation (*11)
3.Load regulation thermal drift
4.Ripple r.m.s. 5Hz~1MHz (*12)
5.Temperature coefficient
6.Temperature stability
7.Warm-up drift
---
---
---
---
---
mA
PPM/ C
o
0.01% of rated output current + 2mA
0.02% of rated output current + 5mA
70PPM/ C from rated output current, following 30 minutes warm-up.
0.01% of rated Iout over 8hrs interval following 30 minutes warm-up. Constant line, load & temperature.
O
Less than 0.05% of rated output current over 30 minutes following load change.
500 400 250
700 90
150 12
30
60 40 10
5
8~16V model: Less than +/-0.2% of rated output current over 30 minutes following power on.
20V~600V model: Less than +/-0.1% of rated output current over 30 minutes following power on.
2.3 INPUT CHARACTERISTICS
1-Phase, 200Vac models:
3-Phase, 200Vac models:
---
---
%
3-Phase models: 0.94 @ 230Vac, 1-Phase models: 0.99 @ 230Vac, rated output power.
Single Phase, 2 Wire +Ground, 200Vac models: 170~265Vrms, 47~63Hz
3 Phase, 3 Wire +Ground, 200Vac models: 170~265Vrms, 47~63Hz
Less than 50A
V810 16 20 30 60
40 150
100
80 600
300
17.3
10.5
17.3
10.5
17.3
10.5
16.6
10.1
16.6
10.1
16.6
10.1
16.8
10.2
16.6
10.1
16.6
10.1
16.6
10.1
16.6
10.1
16.6
10.1
3.Power Factor (Typ)
4.Efficiency (*4)
5.Inrush current (*5)
2.Maximum
Input current
at 100% load
1.Input voltage/freg. (*3)
A
84 84 86 86 88
86 88
88
88 88 88 87
---
810 16 30
20 40 60 80 150
100 300 600
2.4 CONSTANT VOLTAGE MODE
1.Max. Line regulation (*6)
2.Max. Load regulation (*7)
3.Ripple and noise (p-p , 20MHz) (*8)
4.Ripple r.m.s., 5Hz~1MHz
5.Temperature coefficient
6.Temperature stability
7.Warm-up drift
8.Remote sense compensation/wire
9.
11.Transient response time
12.Hold-up time (Typ)
Up-prog. response time, 0~Vomax.(*9)
10.Down-prog. response time
Full load(*9)
No load(*10)
V
---
---
mV
mV
---
---
V
mS
PPM/ C
o
mS
mS
mS
0.01% of rated output voltage +2mV
0.015% of rated output voltage +5mV
50
6
50
6
50
6
50
6
55
6
60
7
90
20
240
60
55
6
60
6
70
10
150
45
50PPM/ C from rated output voltage, following 30 minutes warm-up.
O
0.01% of rated Vout over 8 hrs interval following 30 minutes warm-up. Constant line, load & temp.
Less than 0.05% of rated output voltage +2mV over 30 minutes following power on.
22
15
10
500
2
15
20
500
2
15
20
500
5
15
20
600
5
20
20
700
5
40
50
1200
5
30
30
1100
5
40
50
1500
5
60
80
2500
5
80
100
3000
5
100
100
3000
10
15
500
Time for output voltage to recover within 0.5% of its rated output for a load change 10~90% of rated output
current. Output set-point: 10~100%, Local sense.
Less than 1mS, for models up to and including 100V. 2mS, for models above 100V.
10mSec Typical. Rated output power.
2.2 AUXILIARY OUTPUTS
1. 15V output (*14)
2. 5V output (*14)
15V 5%, 0.2A Max Load, Ripple & Noise 100mVp-p. Referenced internally to the negative output potential.
5V 5%, 0.2AMax Load, Ripple & Noise 100mVp-p. Referenced internally ti IF_COM potential.
---
---
10
2.6.1 PROGRAMMING AND READBACK (RS232/485, Optional LAN/IEEE Interface)
2.7 PROTECTIVE FUNCTIONS
1.Foldback protection
2.Over-voltage protection (OVP)
3.Over-voltage trip point
4.Output under voltage limit (UVL)
5.Over temperature protection
V816 2010 30 40 60 80 100 150 300 600
---
---
---
---
V
Output shut-down when power supply change from CV to CC User presetable.
Inverter shut-down, manual reset by AC input recycle or by OUT button or by communication port command.
Preset by front panel or communication port. Prevents from adjusting Vout below limit. Does not affect analog
programming.
User selectable, latched or non latched.
0.5~10 0.5~12 2~36
1~24
1~19 2~44 5~66 5~165
5~110
5~88 5~330 5~660
2.8 FRONT PANEL
---
---
---
---
---
---
---
---
---
---
---
---
---
Vout/Iout manual adjust by separate encoders (coarse and fine adjustment).
OVP/UVL manual adjust by Vout. Adjust encoder.
Address selection by Voltage Adjust encoder. No of addresses:31.
Go to local control.
Output on/off
AC on/off
Front panel Lock
Foldback control
Baud rate selection: 1200, 2400, 4800, 9600 and 19200.
Re-start modes (automatic restart, safe mode).
Vout: 4 digits, accuracy: 0.05% of rated output voltage +/-1count.
Iout: 4 digits, accuracy: 0.2% of rated output current +/-1count.
VOLTAGE, CURRENT, ALARM, FINE, PREVIEW, FOLDBACK, REMOTE(RS232,RS485,IEEE), OUTPUT ON,
FRONT PANEL LOCK.
1.Control functions
2.Display
3.Indications
2.9 ENVIRONMENTAL CONDITIONS
1.Operating temperature
2.Storage temperature
3.Operating humidity
4.Storage humidity
5.Altitude
---
---
%
%
---
0~50 C, 100% load.
-20~85 C
20~90% RH (no condensation).
10~95% RH (no condensation).
Maximum 3000m(10000ft). Derate output current by 2%/100m above 2000m.
Alternatively maximum ambient temp.derated by 1 C/100m above 2000m.
o
o
O
2.10 MECHANICAL
1.Cooling
2.Weight
3.Dimensions (WxHxD)
4.Vibration
5.Shock
---
Kg
mm
---
---
Forced air cooling by internal fans.
Less than 10Kg.
W: 422.8, H: 43.6, D: 441 (Refer to Outline drawing).
MIL-810F, method 514.5
Less than 20G, half sine, 11mS. Unit is unpacked.
11
1.Vout programming accuracy (*15)
2.Iout programming accuracy (*13)
3.Vout programming resolution
4.Iout programming resolution
5.Vout readback accuracy
6.Iout readback accuracy (*13)
7.Vout readback resolution
8.Iout readback resolution
---
---
---
---
---
---
% of rated
output voltage
% of rated
output current
0.05% of rated output voltage
0.1% of actual output current +0.2% of rated output current
0.002% of rated output voltage
0.002% of rated output current
0.05% of rated output voltage
0.3% of rated output current
0.002%
0.004%
0.007% 0.006%0.011% 0.004% 0.003% 0.002% 0.002% 0.011% 0.007% 0.004% 0.002%
0.007% 0.009%0.005% 0.002% 0.002% 0.003% 0.004% 0.005% 0.007% 0.002% 0.003%
V816 2010 30 40 60 80 100 150 300 600
11
This manual suits for next models
11
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