Tecnar accuraspray 4.0 User manual

4.0
Quick setup guide
Online monitoring
of thermal spray
processes for the
shop floor

Quick setup guide
Before you begin
Unpacking the parts
The box should contain the following items:
1. Sensor head
2. Controller
3. Substrate pyrometer and its support bracket (optional)
4. Air filter and hoses
5. Controller power cable
6. Communication cable between the head and controller
7. WiFi antennas
8. Spare fuses (not pictured below)
9. Neutral density filters (not pictured below)
10. Calibration sheets (not pictured below)
1
2
3
4
5
6
7
4.0
-2-
Carefully open the box, remove the
content pictured below, and set it
on a work surface.

1
1
2
2
3
3
4
4
A A
B B
STANDARD TOLERANCES: (UNLESS OTHERWISE NOTED)
ANGULAR: ±1°.XX:±.01
FRACTIONAL:±1/32 .XXX:±.005
INCHES METRIC
ALL INFORMATION CONTAINED IN THIS DOCUMENT ARE PROPRIETARY AND CONFIDENTIAL.
COPYRIGHT, ALL RIGHTS RESERVED.
ANGULAR X.:±0.5
X°:±1°.X:±0.3
X.X°:±0.5°.XX:±0.1
A
DRAWING SIZE:
B
REV :
sensor with gun and
spray
1 OF 2
TITLE:
ITEM:
1321 Hocquart
St-Bruno, Qc, J3V 6B5
Tel: [phone]
Fax: [phone]
www.tecnar.com
SHEET:
1 / 2
SCALE:
NOTES:
1. UNLESS OTHERWISE NOTED, ALL
DIMENSIONS ARE IN MILLIMETERS.
2. REMOVE ALL SHARP EDGES AND
BURRS.
Quick setup guide
Installing the sensor head
Where to install
Install the sensor head in the spray booth at a location easily reachable by
the robot (spray gun). Also ensure that the sensor head does not interfere
with normal spraying operations.
Install the sensor head on a sturdy
mounting plate that does not
vibrate or move during spraying.
Refer to the schematic at the
end of this document for detailed
mechanical drawings of the
Accuraspray.
4.0
-3-

Quick setup guide
Installation procedure
4.0
-4-
Attach the sensor head to your support bracket using the 4 mounting holes.
1
1
2
2
3
3
4
4
A A
B B
STANDARD TOLERANCES: (UNLESS OTHERWISE NOTED)
ANGULAR: ±1°.XX:±.01
FRACTIONAL:±1/32 .XXX:±.005
INCHES METRIC
ALL INFORMATION CONTAINED IN THIS DOCUMENT ARE PROPRIETARY AND CONFIDENTIAL.
COPYRIGHT, ALL RIGHTS RESERVED.
ANGULAR X.:±0.5
X°:±1°.X:±0.3
X.X°:±0.5°.XX:±0.1
A
DRAWING SIZE:
B
REV :
assy sensor w client
supplied baseplate
1 OF 1
TITLE:
ITEM:
1321 Hocquart
St-Bruno, Qc, J3V 6B5
Tel: [phone]
Fax: [phone]
www.tecnar.com
SHEET:
1/2
SCALE:
NOTES:
1. UNLESS OTHERWISE NOTED, ALL
DIMENSIONS ARE IN MILLIMETERS.
2. REMOVE ALL SHARP EDGES AND
BURRS.
REVISION HISTORY
REV DESCRIPTION DRAWING CHECKED BY DATE
A ORIGINAL ISSUE 2018-12-20
Supplied
with the
Accuraspray 4.0
Provide access
Supplied
by the user

Quick setup guide
Installing the sensor head
Connect compressed air supply and communication cable to the sensor
head. Pull the other end of the communication cable out of the spray
booth. Connect the air hoses to the booth air supply.
4.0
-5-
Air supply
Communicaton
cable

Quick setup guide
Installing the controller
Where to install
Install the controller outside the spray booth.
Installation procedure
Install the WiFi antennas on the controller.
4.0
-6-
WIFI
antennas

1
1
2
2
3
3
4
4
A A
B B
STANDARD TOLERANCES: (UNLESS OTHERWISE NOTED)
ANGULAR: ±1°.XX:±.01
FRACTIONAL:±1/32 .XXX:±.005
INCHES METRIC
ALL INFORMATION CONTAINED IN THIS DOCUMENT ARE PROPRIETARY AND CONFIDENTIAL.
COPYRIGHT, ALL RIGHTS RESERVED.
ANGULAR X.:±0.5
X°:±1°.X:±0.3
X.X°:±0.5°.XX:±0.1
A
DRAWING SIZE:
B
ACCURA G4\CONTROLER
REV :
30201-01615-02
1 OF 3
TITLE:
ITEM:
1321 Hocquart
St-Bruno, Qc, J3V 6B5
Tel: [phone]
Fax: [phone]
www.tecnar.com
SHEET:
1 / 4
SCALE:
Quick setup guide
Installing the controller
Connect the sensor head communication cable.
Connect the power cable to the controller and into a power socket. Flip the
Accuraspray controller power switch to ON.
4.0
-7-
Power
inlet
Power
switch
Communication
cable

1
1
2
2
3
3
4
4
A A
B B
STANDARD TOLERANCES: (UNLESS OTHERWISE NOTED)
ANGULAR: ±1°.XX:±.01
FRACTIONAL:±1/32 .XXX:±.005
INCHES METRIC
ALL INFORMATION CONTAINED IN THIS DOCUMENT ARE PROPRIETARY AND CONFIDENTIAL.
COPYRIGHT, ALL RIGHTS RESERVED.
ANGULAR X.:±0.5
X°:±1°.X:±0.3
X.X°:±0.5°.XX:±0.1
A
DRAWING SIZE:
B
ACCURA G4\CONTROLER
REV :
30201-01615-02
1 OF 3
TITLE:
ITEM:
1321 Hocquart
St-Bruno, Qc, J3V 6B5
Tel: [phone]
Fax: [phone]
www.tecnar.com
SHEET:
1 / 4
SCALE:
Quick setup guide
Installing the controller
Wait until the status LED turns green.
4.0
-8-
Status
LED

1
1
2
2
3
3
4
4
A A
B B
STANDARD TOLERANCES: (UNLESS OTHERWISE NOTED)
ANGULAR: ±1°.XX:±.01
FRACTIONAL:±1/32 .XXX:±.005
INCHES METRIC
ALL INFORMATION CONTAINED IN THIS DOCUMENT ARE PROPRIETARY AND CONFIDENTIAL.
COPYRIGHT, ALL RIGHTS RESERVED.
ANGULAR X.:±0.5
X°:±1°.X:±0.3
X.X°:±0.5°.XX:±0.1
A
DRAWING SIZE:
B
ACCURA\G4\MAIN ASSY
REV :
30201-01588-03
1 OF 1
TITLE:
ITEM:
1321 Hocquart
St-Bruno, Qc, J3V 6B5
Tel: [phone]
Fax: [phone]
www.tecnar.com
SHEET:
1 / 2
SCALE:
NOTES:
1. UNLESS OTHERWISE NOTED, ALL
DIMENSIONS ARE IN MILLIMETERS.
2. REMOVE ALL SHARP EDGES AND
BURRS.
REVISION HISTORY
REV DESCRIPTION DRAWING CHECKED BY DATE
A ORIGINAL ISSUE 2018-12-19
Quick setup guide
Adjusting the spray gun position
Activate the alignment beam using the push button located at the back of
the sensor.
4.0
-9-
Alignment beam
switch

Quick setup guide
Adjusting the spray gun position
Bring the spray gun near the sensor head as shown on the schematic below.
The sensor measurement point is normally set to your standard process
spray distance.
The distance between the front of the sensor head and the spray torch
axis should be adjusted to 200mm.
4.0
-10-
1
1
2
2
3
3
4
4
A A
B B
STANDARD TOLERANCES: (UNLESS OTHERWISE NOTED)
ANGULAR: ±1°.XX:±.01
FRACTIONAL:±1/32 .XXX:±.005
INCHES METRIC
ALL INFORMATION CONTAINED IN THIS DOCUMENT ARE PROPRIETARY AND CONFIDENTIAL.
COPYRIGHT, ALL RIGHTS RESERVED.
ANGULAR X.:±0.5
X°:±1°.X:±0.3
X.X°:±0.5°.XX:±0.1
A
DRAWING SIZE:
B
REV :
sensor with gun and
spray
2 OF 2
TITLE:
ITEM:
1321 Hocquart
St-Bruno, Qc, J3V 6B5
Tel: [phone]
Fax: [phone]
www.tecnar.com
SHEET:
1 / 2
SCALE:
Standard
spray
distance
Save the new position as Sensor
Home on the robot controller.
Sensor working
distance
200mm

Quick setup guide
Accessing the user interface
The Accuraspray 4.0 user interface is accessible through a web browser
but it is not actually hosted on the internet. It is streamed from the
Accuraspray controller. We recommend to use Google Chrome for optimal
performance.
Go to the normal WiFi menu on your computer or tablet and look for
“Accura 4.0 – serial number”. The password to access the WiFi is “accura.wifi”.
Open your browser and enter the URL: http://accurag4-00000000/ to
connect to the Accuraspray user interface. Replace the zeros by the serial
number of the unit you are trying to reach. The serial number is composed
of 8 digits which can be found in the WiFi network name or under the
controller.
4.0
-11-
You are now ready for your free online training.
Please contact us at [e-mail] to book your appointment.
See the Accuraspray 4.0 user’s manual for complete system description.
(https://www.tecnar.com/wp-content/themes/tecnar-oz/pdf/
Accuraspray4-Users-manual.pdf)

1321 Hocquart
Saint-Bruno-de-Montarville Qc
Canada J3V 6B5
T+1 450 461
1221
F+1 450 461 0808
[e-mail]
tecnar.com
1321 Hocquart
Saint-Bruno-de-Montarville Qc
Canada J3V 6B5
T+1 450 461
1221
F+1 450 461 0808
[e-mail]
tecnar.com